PPA DZ RIO User manual

WARNING:
Do not use the equipment
without rst reading the
instruction manual.
DZ RIO
Technical manual
P30454 - 04/2022
Rev. 0
Made by: Motoppar Indústria e Comércio de Automatizadores Ltda
Av. Dr. Labieno da Costa Machado, 3526 - Distrito Industrial - Garça - SP - CEP 17406-200 - Brasil
CNPJ: 52.605.821/0001-55
www.ppa.com.br | [phone]
All images in this manual are for illustrative purposes only.

2 3
IMPORTANT SAFETY INSTRUCTIONS
Recommendation:
For the installation of the equipment, it is
important that the PPA specialized installer
follow all the instructions mentioned in
this TECHNICAL MANUAL and in the USER
MANUAL.
Equipped with the USER MANUAL, the
installer must present all the information,
uses and safety items of the equipment to
the user.
Before using the operator, read and strictly
follow all instructions contained in this
manual.
-Before installing the operator, make
sure that the local electrical network is
compatible with that required on the
equipment identication label;
-Do not turn on the mains until the
installation / maintenance is completed.
Make the electrical connections of the
command board always with the power
grid turned o;
-After installation, make sure that the gate
parts do not extend over the streets and the
public footpath;
-The use of total shutdown devices is
mandatory when installing the operator;
-This product is only suitable for vertical
parts with balanced drive.
INDEX
IMPORTANT SAFETY INSTRUCTIONS........................................................................................ 3
TECHNICAL CHARACTERISTICS .................................................................................................. 4
TOOLS REQUIRED FOR INSTALLATION .................................................................................... 6
ELECTRICAL INSTALLATION ....................................................................................................... 6
CARE WITH THE ELECTRICAL INSTALLATION ........................................................................ 7
GATE CARE BEFORE OPERATION .............................................................................................. 8
INSTALLATION AND FIXING OF THE OPERATOR .................................................................. 9
ANALOG LIMIT SWICH INSTALLATION ..................................................................................14
MAINTENANCE...............................................................................................................................17

4 5
TECHNICAL CHARACTERISTICS
DZ RIO 400 DZ RIO R 500 DZ RIO R 700 DZ RIO 300
CUSTOM MONO
DZ RIO 350
MONO SP
TYPE OF OPERATOR SLIDING SLIDING SLIDING SLIDING SLIDING
MODEL SINGLE-PHASE SINGLE-PHASE SINGLE-PHASE SINGLE-PHASE SINGLE-PHASE
RATED VOLTAGE 127V / 220V 127V / 220V 127V / 220V 127V / 220V 127V / 220V
NOMINAL FREQUENCY 60 Hz 60 Hz 60 Hz 60 Hz 60 Hz
RATED POWER 370 W / 515 W 300 W / 286 W 400 W / 450 W 250 W / 260 W 300 W / 480 W
ENGINE ROTATION 1740 1740 1740 1740 1740
NOMINAL CHAIN 3,1 A / 2,25 A 3,05 A / 2,35 A 3,1 A / 2,1 A 2 A / 1,5 A 2 A / 2 A
REDUCTION 1:23 1:23 1:23 1:23 1:23
LINEAR SPEED 13,3m/min ( Z14)
17,1 m/min (Z18)
13,3m/min ( Z14)
17,1 m/min (Z18)
13,3m/min ( Z14)
17,1 m/min (Z18)
13,3m/min ( Z14)
17,1 m/min (Z18) 22m/min ( Z22)
MANEUVERS 30 40 60 20 30
DEGREE OF PROTECTION IPX4 IPX4 IPX4 IPX4 IPX4
TEMPERATURE RANGE -5° C / +50° C -5° C / +50° C -5° C / +50° C -5° C / +50° C -5° C / +50° C
TYPE OF INSULATION Class B, 130º C Class B, 130º C Class B, 130º C Class B, 130º C Class B, 130º C
LIMIT SWITCH Analog / Digital Analog / Digital Analog / Digital Analog / Digital Analog / Digital
MAX. MASS FROM THE LEAF
OF THE GATE 400 Kg 500 Kg 700 Kg 300 Kg 350 Kg
MAX. DIMENSION OF THE
GATE
HEIGHT = 2.5 m
LENGTH. = 3.0 m
HEIGHT = 2.5 m
LENGTH. = 3.0 m
HEIGHT = 2.5 m
LENGTH. = 3.0 m
HEIGHT = 2.5 m
LENGTH. = 3.0 m
HEIGHT = 2.5 m
LENGTH. = 3.0 m
DZ RIO 350
JETFLEX
DZ RIO 500
JETFLEX
DZ RIO R 600
JETFLEX
DZ RIO R 800
JETFLEX
TYPE OF OPERATOR SLIDING SLIDING SLIDING SLIDING
MODEL THREE PHASE THREE PHASE THREE PHASE THREE PHASE
RATED VOLTAGE 127V / 220V 127V / 220V 127V / 220V 127V / 220V
NOMINAL FREQUENCY 60 Hz 60 Hz 60 Hz 60 Hz
RATED POWER 340 W / 280 W 330 W / 270 W 370 W / 310 W 280 W / 230 W
ENGINE ROTATION 5800 5800 5800 5800
NOMINAL CHAIN 2,4 A / 2,5 A 3,4 A / 2,0 A 3,6 A / 2,1 A 2,8 A / 1,6 A
REDUCTION 1:23 1:23 1:23 1:23
LINEAR SPEED 33 m/min ( Z14)
42,9 m/min (Z18)
33 m/min ( Z14)
42,9 m/min (Z18)
33 m/min ( Z14)
42,9 m/min (Z18)
33 m/min ( Z14)
42,9 m/min (Z18)
MANEUVERS 30 40 50 60
DEGREE OF PROTECTION IPX4 IPX4 IPX4 IPX4
TEMPERATURE RANGE -5° C / +50° C -5° C / +50° C -5° C / +50° C -5° C / +50° C
TYPE OF INSULATION Class B, 130° C Class B, 130° C Class B, 130° C Class B, 130° C
LIMIT SWITCH HYBRID HYBRID HYBRID HYBRID
MAX. MASS FROM THE LEAF
OF THE GATE 350 Kg 500 Kg 600 Kg 800 Kg
MAX. DIMENSION OF THE
GATE
HEIGHT = 2.5 m
LENGTH. = 3.0 m
HEIGHT = 2.5 m
LENGTH. = 3.0 m
HEIGHT = 2.5 m
LENGTH. = 3.0 m
HEIGHT = 2.5 m
LENGTH. = 3.0 m
DZ RIO PREDIAL 700 DZ RIO PREDIAL 800
JETFLEX
TYPE OF OPERATOR SLIDING SLIDING
MODEL SINGLE-PHASE THREE PHASE
RATED VOLTAGE 127V / 220V 127V / 220V
NOMINAL FREQUENCY 60 Hz 60 Hz
RATED POWER 400 W / 450 W 280 W / 230 W
ENGINE ROTATION 1740 5800
NOMINAL CHAIN 3,1 A / 2,1 A 2,8 A / 1,6 A
REDUCTION 1:23 1:23
LINEAR SPEED 17,1 m/min (Z12) 42,9 m/min (Z12)
MANEUVERS 60 70
DEGREE OF PROTECTION IPX4 IPX4
TEMPERATURE RANGE -5° C / +50° C -5° C / +50° C
TYPE OF INSULATION Class B, 130° C Class B, 130° C
LIMIT SWITCH Analog HYBRID
MAX. MASS FROM THE LEAF
OF THE GATE 700 Kg 800 Kg
MAX. DIMENSION OF THE
GATE
HEIGHT = 2.5 m
LENGTH. = 3.0 m
HEIGHT = 2.5 m
LENGTH. = 3.0 m

6 7
TOOLS REQUIRED FOR INSTALLATION
Below are some tools needed to install the operator:
ELECTRICAL INSTALLATION
For electrical installation, the network must contain the following characteristics:
- Mains 127 V or 220 V;
- Have 5 A circuit breakers in the electrical energy distribution box;
- 3/4” diameter conduits between the electrical power distribution box and the
total shutdown device;
- 3/4” diameter conduits between the total shutdown device and the operator
connection point;
- 1/2”diameter conduits for external and optional push buttons;
- 1/2”diameter conduits for safety photocells (optional).
-The cable for the xed wiring must comply with NBR NM 247-3;
-The power conductor, of a product for internal use, must be a
exible cable 3 x 0.75 mm²; 500 V, according to the NBR standard
NM 247-5;
-The power conductor, of a product for external use, must be a
exible cable 3 x 0.75 mm²; 500 V, as per the standard IEC 60245-
57.
PLIERS SAW ARCH CANNON KEY SCREWDRIVER FIXED KEY
LADDER
SOLDERING MACHINE HAMMER LEVEL TAPE
FRAME DRILLING
MACHINE
PENCIL SANDER
CARE WITH THE ELECTRICAL
INSTALLATION
To avoid damage to the wiring, it is important that all conductors are correctly
attached to the operator. The passage of the wiring must be done through conduits,
passing internally through the base of the oor, ensuring that none of the wiring
conductors is trapped and damaged.
It is mandatory that the
Groundterminal be connected
to the network Ground cable.
IMPORTANT
The instrument must be powered via a residual dierential current
(DR) device with a rated residual operating current exceeding 30
mA.
DISCONNECTION
MEANS
CONDUIT

8 9
GATE CARE BEFORE OPERATION
Before adapting the machine to the gate, check the sliding, following the
instructions below:
1st Step: Before installing the operator, check that the gate is in good mechanical
condition, that is, opening and closing properly. Manually open the gate and note
the eort required. This eort should be minimal along the entire length of the
route.
2nd Step: Close the gate manually and check if the eort exerted was equal to the
previous operation.
The gate must have a strong structure and, as much as possible, non-deformable.
The pulleys must have a diameter consistent with the dimensions of the gate, be in
perfect rolling condition and mounted so that the gate leaf has stability throughout
its movement. We recommend pulleys with a minimum diameter of 120 mm.
The gures below represent the two types of rails and pulleys used.The system that
uses a straight section (Picture A - angle) presents greater friction and consequently
greater wear. The circular section (Picture B) allows for better gate displacement
and less friction for the operator.
PICTURE A PICTURE B
3rd Step: Check that the gate leaf does not get stuck in the opening and closing
movement. The gate’s sliding rail must be perfectly straight, level, periodically free
of any element or dirt that makes it dicult for the pulleys to slide along their
entire length, as shown in the gure below.
INSTALLATION AND FIXING THE OPERATOR
Before installing the operator, remove all unnecessary cables and disable any
equipment or system connected to the electrical network.
EQUIPMENT DIMENSIONS
The perfect functioning of this equipment depends on the instructions contained
in this manual. To secure the equipment, proceed as follows:
1st Step: Check if the oor is rm enough so that the equipment can be screwed so
that it is level. If you do not comply with the requirement, provide a concrete base,
following the guidelines below:

10 11
2nd Step: The dimensions of the base must be appropriate for the dimensions of
the operator. The concrete base should be at a distance of approximately 20 mm
from the face of the gate leaf.
3rd Step: Once the conditions are met, fully open the gate and position the
operator close to the face of the gate leaf, obeying the measurement of 50 mm
between the end of the leaf and the operator.
GATE LEAF
SIDE VIEW
CONCRETE BASE
4th Step: Pre-align the operator to the gate, positioning the rack over the gear and
leaning the set against the gate. Then mark the xing holes in the oor or concrete
base.
5th Step: Drill holes for xing, positioning the operator aligned with the gate.
Before tightening the S ¼” x 2 ½” screws, move the gate, checking that it does not
touch the operator during its route. If so occurs, back o the operator.
MARK THE FLOOR FIXING
HOLES
OPERATOR FIXING HOLES
PLACE 2 S 1/4”X 2 1/2”
SCREWS WITH S10
BUSHING
PLACE 2 S 1/4”X 2
1/2”SCREWS WITH
S10 BUSHING
MARK THE FLOOR
FIXING HOLES

12 13
6th Step: With the operator unlocked, position the rack bar over the gear and
aligned with the gate.
It is necessary to leave approximately a 2mm gap between the top of the gear
tooth and the bottom of the rack tooth.
7th Step: Fix the rack along the entire length of the gate leaf with welding or screw
every 300 or 400 mm.
GAP 2 mm
300 OR
400 mm
300 OR
400 mm
8th Step: If the gate leaf is warped, provide wedges to ensure rack alignment.
There are cases where the rack will need to extend the length of the leaf. In this
case, provide a french hand so that you don’t jump your teeth when starting the
machine.
9th Step: After xing the rack, permanently x the operator on the oor or concrete
base, tightening the screws permanently.
FRENCH HAND
DEFINITELY TIGHTEN S
1/4 X 2 1/2 SCREWS FOR
FIXING
DEFINITELY TIGHTEN S
1/4 X 2 1/2 SCREWS FOR
FIXING

14 15
ANALOG LIMIT SWITCH INSTALLATION
1st Step: With the gate closed, place the magnet support on the rack, positioned
facing the operator’s REED. This magnet will act as a closing limit switch.
MAGNET
SUPPORT
MAGNET SUPPORT REED SUPPORT
UPPER VIEW
GATE CLOSING
2nd Step: Fully open the gate and place the other magnet support on the rack,
facing the operator’s REED. This magnet will act as the opening limit switch.
GATE OPENING
MAGNET
SUPPORT
MAGNET SUPPORT
REED SUPPORT
UPPER VIEW

16 17
3rd Step: Start the engine and observe if the REED’s are shutting down correctly.
If necessary, invert the board connector.
Once the magnet supports are xed, make the nal adjustments, moving them to
the right or to the left, according to the desired adjustment.
4th Step: To nish installing the operator, it is mandatory, before it works, to screw
the fairing with 2 screws 3.5 x 16 mm (available in the kit).
SUPPORT ADJUSTMENT
COMMAND BOARD:
Check the label attached to the product
(according to the model on the side)
which is the board operator. Once this is
done, consult the manual board which
is available for download at www.ppa.
com.br and perform all connections
and settings.
Lot:
Code:
Model:
Reduction:
Technology:
Voltage:
Board:
Size:
Mounting:
Fairing:
Gear:
MAINTENANCE
In the table below, some PROBLEMS will be mentioned — DEFECTS, PROBABLE
CAUSES AND CORRECTIONS — that may occur in your Operator. Before any
maintenance, it is necessary to completely disconnect the electrical network.
DEFECTS PROBABLE CAUSES CORRECTIONS
Motor does not
start / does not
move
A) Power o
B) Open / blown fuse
C) Locked gate
D) Defective limit switch
A) Make sure the electrical network
is connected correctly
B) Replace fuse with same
specication
C) Make sure there is no object
blocking the gate operation
D) Replace the limit switch system
(analog and/or digital)
Engine blocked A) Inverted motor connection
B) Locked gate or trigger
A) Check motor wires
B) Put in manual mode and check
separately
Electronics board
does not accept
command
A) Blown fuse
B) Mains disconnected (power)
C) Defect in remote control
unloaded
D) Transmitter range (remote
control)
A) Replace the fuse
B) Connect the network (power)
C) Check and replace battery
D) Check the position of the receiver
antenna and, if necessary,
reposition it to ensure reach
Motor only rotates
to one side
A) Inverted motor wires
B) Inverted limit switch system
C) Defect in command board
A) Check motor connection
B) Invert the limit switch connector
(analog and/or digital)
C) Replace the command board