Prepac BT-4100-2K User manual

Right Drawer Side
Côté droit du tiroir
2.
LB-0573 Page 1 of/de 2
1. Screw green twister dowels into drawer front
Vissez les goujons de torsion vert dans des
devant du tiroir
Insert cams into drawer sides
Insérez les ferrures dans des côtés de tiroir
3.
Left Drawer Side
Côté gauche du tiroir
Drawer Front
Devant du tiroir
Drawer Bottom - 1/8” thick
Fond du tiroir - 1/8” épais
Each Drawer requires the following pieces
and hardware
Chaque tiroir exige les morceaux et le
matériel suivants
Insert cams in the unlocked position, with the opening facing
toward the hole for the connecting bolt.
Insérez les ferrures dans la position déverrouillée,de façon
à ce que l’overture soit face au trou de la vis d’assemblage.
Drawer Assembly Instructions -
Supplement to Product Assembly
Mode d'assemblage de tiroir -
Supplément à l'Assemblée de produit
12mm Zinc Cam (4)
Ferrure en zinc 12mm
RM-0502
Drawer Slide Screw (4)
Vis pour glissement de tiroir
RM-0074
#8 - 1½” Screws (4)
Vis no.8 - 1½”
RM-0504
Left & Right Glide
for Drawer Side
Glissement de tiroir
gauche et droit pour
le côté de tiroir
RM-0469
Drawer Back
Arrière du tiroir
4.
Attach Drawer Glides
Attachez les glissements de tiroir
Right Side
Côté droit
Left Side
Côté gauche
Note wheel location
Notez l'endroit de roue
Attach Drawer Back
Attachez les arrière du tiroir
Nail (4)
Clou
RM-0022
Drawer Slide Screw
Vis pour glissement
de tiroir
Green Twister Dowel
Goujon de torsion vert
© 2007-02-16
Green Twister Dowel (4)
Goujon de torsion vert
RM-0501
#8 - 1½” Screws
Vis no.8 - 1½”

LB-0573 Page 2 of/de 2
6.
Attach “T” spacers and glides to cabinet sides using drawer slide screws
Fixez les de et les coulisses au côtés d’amoire à l’aide des vis pour glissement de tiroirentretoise “T”
9.
5.
7.
Use the flat head screwdriver and turn cams to the RIGHT
almost 180 degrees until tight.
Utilizer le tournevis principal plat et serrez les ferrures en
tournant vers LA DROITE jusqu’a 180 degrés.
Titus
Unlocked
Déverrouillé
Attach “T” spacer to cabinet side first
Attachez l'entretoise de "T" au côté de coffret d'abord
10.
See separate
instructions for
assembling unit
Voir les instructions
séparées pour
l'unité se
réunissante
If you have any missing parts, please send an email to part[email protected], visit www.prepacmfg.com or call:
1-877-PREPAC1 (1-877-773-7221) Mon - Fri 7:00am to 4:30pm Pacific Time (10:00am - 7:30pm Eastern).
Please have your product series number ready.
Si des pièces sont manquantes, veuillez envoyer un email à [e-mail], visitez www.prepacmfg.com
ou téléphoner au 1-877-PREPAC1 (1-877-773-7221) lors des heures suivantes: LUN - VEN 7h 00 à 16h 30,
heure du Pacifique. Veuillez noter le numéro de série avant de téléphoner. Pour le service en français,
contactez s’il vous plaît votre détaillant.
Titus
Locked
Verrouillé
Glide for LEFT Side
Glissement pour le côté GAUCHE
Glide for RIGHT Side
Glissement pour le côté DROITE
11. Then, attach the drawer glide to the “T” spacer
Puis, attachez le glissement de tiroir à l'entretoise
de "T"
© 2007-02-16
Insert Drawer Bottom
Insérez le fond de tiroir
Slide
Glissez
Drawer Bottom
Fond du tiroir
8. Secure Drawer Bottom in place with nails
Fixez le fond de tiroir en place avec des ongles
Attach Drawer Front
Insérez le fond de tiroir
Tighten cams
Serrez les ferrures
Drawer Slide Screw
Vis pour glissement de tiroir

Twin Platform
Storage Bed
Required Tools
Screwdrivers
Flat Head
Using a power screwdriver
will speed up assembly.
Caution
Do not over tighten any screw.
The last few turns of each screw
should be done very slowly or by hand.
Phillips Head
Optional Tools
DATE STAMP
Prepac Manufacturing Ltd.
6705 Dennett Place
Delta, BC V4G 1N4
LB-0623-R
2007-03-08
Model # BT-4100-2K
Assembly Instructions
For the following collections:
Broadway, Chelsea, Everett, Manhattan,
Monterey, Montego,Sonoma
CALL US FIRST
1-877-PREPAC1
1-877-773-7221
Mon - Fri 7am - 4pm PST
10am - 7pm EST
•For help with assembly
•If you have received a damaged or
defective part or are missing hardware.
We will process replacement parts
UPS Ground or mail.
Before you call please:
2) Note the
3) Review the contents of your shipment to
determine what you are missing. This unit
is shipped in 2 cartons. Make sure you
have received both cartons.
in 2
business days or less. Parts are shipped via
1) Record the following information from the
shipping label on the outside of the box.
You will need it for warranty purposes:
•Ship To Name
•Sales Order Number
product model number.
Hammer
Online Option:
Fill out the Parts Order Form on our website.
Go to www.prepacmfg.com and choose
Parts Order from the Support menu
This product is shipped in
2 cartons
Make sure you have both cartons.
Sometimes cartons shipped on the same
day get separated and are delivered on
different days.
1 of 2 +2 of 2

RIGHT Slide (3)
1 LEFT Drawer Slide per Drawer (Total = 3)
1 RIGHT Drawer Slide per Drawer (Total = 3)
Hardware Identification
LEFT Slide (3)
Drawer Slide Screw
(24)
RM-0074
Green Twister Dowel
(12)
RM-0501
¾” Nail
(15)
RM-0022
12mm Zinc Cam
(12)
RM-0502
#8 - 1½” Hi Lo Screws
(12)
RM-0504
4 per drawer
T Spacer
(12)
RM-0628
Drawer Slide Screw
(50)
RM-0074
Bed Hardware
Drawer Hardware
Page 2 of 20
JRN Nut
(24)
RM-0312
JCB Connector
(24)
RM-0310 bronze (cherry / espresso)
RM-0311 chrome (white / maple)
RM-0314 black
8 per drawer
Drawer Slides for Bed
Allen Key
(1)
RM-0313
5 per drawer

Bed Parts
Page 3 of 20
B6
Nylon Strap
B3 B5
B4
B2
B1 B6
Outer Gables (2)
GA-4711 maple
GA-4111 black
GA-4911 cherry
GA-4011 white
Inner Gables (2)
GA-4112 black
GA-4912 cherry
GA-4712 maple
GA-4012 white
Upper Stabilizer
ST-4722 maple
(1)
ST-4122 black
ST-4922 cherry
ST-4022 white
Lower Stabilizer
ST-4723 maple
(1)
ST-4123 black
ST-4923 cherry
ST-4023 white
Wooden Slats (1)
BF-1000
Metal U-channel (2)
BF-1000-U
B1
B1
B2
B2
B4
B3
B5
B7
B7
Side Panel
SG-4702 maple
(1)
SG-4102 black
SG-4902 cherry
SG-4002 white

Attach metal U-channels to each outer
gable using drawer slide screws
Drawer
Slide Screw
Attach “T” spacers to outer gables with drawer slide
screws as shown.
STEP 2 Estimated Time: 10 minutes
Drawer
Slide
Screw
B1
STEP 1 Estimated Time: 10 minutes
Page 4 of 20
B1
These instructions show the Twin Bed assembled with the drawers facing to the right.
Both outer gables are identical. After the bed is assembled it can be positioned to
face right or left.
IMPORTANT

Page 5 of 20
Attach drawer glides to “T” spacers on
outer gables as shown in the photo
Position the Drawer Glides with:
A) The wheel at the finished side
B) The wheel on the unfinished bottom
Finished
Side
Bottom
STEP 3 Estimated Time: 10 minutes
Use 1st hole
Use 14th hole
Use 1st hole Use 14th hole

Page 6 of 20
STEP 4 Estimated Time: 5 minutes
Insert JRN nuts into the holes on each end of the inner gables.
The holes are drilled through. You can insert them from either side.
B2
Insert the nut as shown, so that the
hole lines up with the hole on the
edge of the gable.
B2

Page 7 of 20
B3
STEP 5 Estimated Time: 5 minutes
Insert JRN nuts into the holes on each end of:
The side (B3)
The upper stabilizer (B5)
The lower (B4)stabilizer
B5
B4

Page 8 of 20
STEP 6 Estimated Time: 10 minutes
Attach “T” spacers to ONE side of each
inner gable with drawer slide screws
6b IMPORTANT:
Before attaching the drawer glides, determine the
TOP and BOTTOM of each inner gable.
Check the position of the drawer glides carefully
before you attach them to the inner gables.
A. Measure from each edge of the “T” Spacer to
each unfinished edge.
B. The measurement that is approximately 4” will
be the BOTTOM.
6c Repeat steps 6a & 6b for the 2nd side
of the inner gables.
INCORRECT
CORRECT
Wheel is on the bottom and
toward finished edge
Finished
Edge
Bottom
Top
4”
Unfinished Edge
4”
Attach “T” spacers and drawer glides to Inner Gables
6a Drawer Slide
Screw
Attach drawer glides to “T” spacers on
inner gables.
Position the drawer glides with:
A) The wheel at the finished edge
B) The wheel on the bottom
Drawer
Slide
Screw
Bottom
4”

Page 9 of 20
Side Panel
Finished
edge
STEP 7 Estimated Time: 5 minutes
Using JCB connectors, and the Allen Key provided, attach the
side panel (B3) to both inner gables.
The finished edge should be facing up.
If you have any difficulty tightening the JCB connector,
use a screwdriver to adjust the JRN nut to make sure
the hole is facing the opening for the connector
JCB
Connector JRN
Nut
B3

Page 10 of 20
STEP 8 Estimated Time: 5 minutes
Using JCB connectors, and the Allen Key provided, attach the
lower stabilizer (B4) to both inner gables BELOW the drawer slide
Identifying the Lower Stabilizer
The screw hole is at the top, close to the finished edge
IMPORTANT
Finished edge
B4

Page 11 of 20
STEP 9 Estimated Time: 5 minutes
Upper Stabilizer
The screw hole is closest
to the lower, unfinished
edge
Unfinished
Edge
Using JCB connectors, attach the upper stabilizer (B5) to both
inner gables.
B3
B5

Page 12 of 20
STEP 10 Estimated Time: 10 minutes
Attach one outer gable to stabilizers with JCB connectors
Outer Gable B1

Page 13 of 20
Unfold the wooden slats and spread them out
across the inner stabilizers
The nylon strip should be on the bottom
Slide
STEP 11 Estimated Time: 5 minutes
11a
11b Slide the slats into the metal U-channel
(B7) on the outer gable
On each end of the u-channel there is
a metal divider. One slat on each side
should be positioned between this
divider and the end of the U-channel
11b

Page 14 of 20
Attach second outer gable to stabilizers with JCB connectors
STEP 12 Estimated Time: 10 minutes
Secure the gable in place with connectors, but don’t
fully tighten
12a
12b Ensure the slats are set inside the U-channel and that
they haven’t pulled out of the first outer gable.
12c Firmly tighten the connectors

Drawer Parts Identification
D4
D3
D2
D2
Drawer Front (3)
DF-4702 maple
DF-4102 black
DF-4902 cherry
DF-4002 white
Left Drawer Side (3)
DS-0415-L
Plywood
Drawer Back (3)
DK-4101
unfinished
Right Drawer Side (3)
DS-0415-R
Plywood
Drawer Bottom (3)
DB-4101
unfinished
D5
D1 D4
D3
D5
Page 15 of 20
D1

Par s if ca ioCabinet t Ident itn
STEP 13 Estimated Time: 5 minutes PER DRAWER
Insert cams into drawer sides
Screw green twister dowels into drawer fronts
13a
13b
D3
D2
D1
Left Drawer Side Right Drawer Side
Make sure arrow
faces toward hole for
twister dowel
Page 16 of 20

Page 17 of 20
1½” Hi Lo Screws
P r s f a oCabinet a tIdenti ic ti n
13c
Attach drawer sides to drawer back with 1½” Hi Lo screws
13d
Attach drawer front and tighten cams
using a flat head screwdriver
Right Drawer Side
Locked
Turn 210°
Unlocked
Left Drawer Side
Unlocked Locked
Turn 210°

Page 18 of 20
13e
Turn drawer upside down and slide drawer bottom into grooves
13f
Secure the drawer bottom to the drawer back with nails
Use 5 nails
per drawer
C