Rabe Kormoran PF 180 User manual

www.rabe-gb.de
OPERATING INSTRUCTIONS EN
(TRANSLATION OF THE ORIGINAL OPERATING INSTRUCTIONS FR)
Serial-No.
KORMORAN PF 180 / PF HA 180
Semi-mounted reversible single wheel plough
In-furrow ploughing

QUICK START KORMORAN PF 180 / HA 180
9901.00.21EN01 - 02/2017
Quick start
KORMORAN PF 180 / HA 180
Preparing the tractor
1. Check the pressure of the tyres.
- It must be identical on each side of the tractor, both at the front
and back.
2. Adjust the length of the lower link arms.
- Adjust the length of the link arms so that the hitch is perfectly
horizontal for operation. The arm lengths must be adjusted
so that at least 30 mm of chrome remains visible on the lifting
cylinders when in operation.
3. Adjust the lateral play of the link arms.
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4. Check the top link of the hitch.
- The connection between the top link of the tractor and the
implement must be made by means of a ball joint and not by
an automatic hook
Hitch
5. Hitch the lower arms.
6. Lift the yoke and release the latch.
7. Attach the top link.
8. Make sure that there are no obstacles between the
implement and the tractor.
- There must be no possibility of the implement touching the
tractor.
- There should never be any contact between the lower arms
of the tractor or the top link and the draw bar couplings of
the implement when it moves from the raised position to the
working position
9. Connect the hydraulic hoses and the function selector
(optional).
10. Transport/working positions
ģTransport position:
- Frame locked with bodies horizontal.
- Offset compass folded
- Safety stop placed on the wheel unit.
- With the implement lowered, check that there is no possibility
of contact with the ground. Leave a clearance of 30 to 50 mm
at the safety stop on the rear wheel.
ʈWorking position:
- Frame unlocked.
- Offset compass open with the cylinder correctly positioned
- Safety stop removed from the rear wheel unit
1st pass
11. Adjust the working width.
12. Set the working depth with the wheel.
2nd pass
13. Fine-tune the depth adjustment with the depth
adjustment screw on the rear wheel.
14. Level the implement in the longitudinal direction
- Find a balance between the depth adjustment on the wheel
and the height of the tractor linkage.
- Top link: This must be placed at a higher level on the
implement side than the tractor side. Adjust the length so that
the yoke is parallel to the ground and at the desired working
depth.
15. Check the side-to-side levelling adjustment (vertical
alignment).
- The leg elements must be perpendicular to the ground (adjust
the tilt angle screw).
16. Adjust the front furrow width.
- Adjust the opening of the offset compass so that the 1st body
works the same width as the others.
Maintenance
17. Service the implement as any other agricultural
equipment, follow the recommendations in the manual
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TABLE OF CONTENTS
9901.00.21EN01 - 02/2017
Reproduction in whole or partial copies of this manual, regardless of the country, form or medium is strictly prohibited without the written consent of Grégoire-Besson.
INTRODUCTION
1 Instructions..................................................7
1.1 Product documentation .......................................7
1.2 Explanation of symbols ........................................7
1.3 Regulations and legal provisions ...........................7
1.3.1 CE label ......................................................7
1.4 Identification of your equipment ...........................7
1.4.1 Type plate ...................................................7
1.4.2 Location of type plate ..................................7
1.4.3 Identification of your equipment ....................7
1.5 Associated documents ........................................7
2 Safety instructions and rules .........................8
2.1 Safety instructions .............................................8
2.1.1 General instructions ....................................8
2.1.2 Operator qualification ..................................8
2.1.3 Hitching and unhitching the implement...........8
2.1.4 Hydraulic circuit and couplings......................8
2.1.5 Use of the implement ...................................8
2.1.6 Transport on the public highway ....................9
2.1.7 Maintenance ...............................................9
2.1.8 Loading and unloading ..................................9
2.1.9 Safety stickers..........................................10
USE
3 Description of the implement ....................... 12
3.1 General views...................................................12
3.2 Technical specifications .....................................13
3.3 Technical characteristics - solid body..................13
3.4 Technical characteristics - slatted body ..............14
3.5 Technical characteristics - accumulator 0.75L ...14
3.6 Technical characteristics - accumulator 3.5L .....14
3.7 Dimensions and weights ....................................14
3.8 Rack and pinion assembly ..................................15
3.9 Offset compass ................................................15
3.10 Hydraulic weight transfer control (optional).........16
3.11 The "Z" beam ....................................................16
3.12 Extensions (optional) .........................................17
3.13 The wheel unit ..................................................17
3.14 Working width ..................................................18
3.15 Mould board .....................................................18
3.16 Ploughshare .....................................................19
3.17 Fin coulter (Optional).........................................19
3.18 Deflector (Optional) .........................................19
3.19 Disc coulter [optional] .......................................19
3.20 Safety devices..................................................19
3.20.1 Mechanical safety device............................19
3.20.2 "Hydro Avant" hydraulic safety device
(optional) ..................................................20
3.21 Lighting and signals...........................................20
4 Preparing the tractor..................................21
4.1 Required tractive power ....................................21
4.2 Tractor wheels .................................................21
4.2.1 Tractor tyres ............................................21
4.2.2 Tyre spacing............................................21
4.3 Ballasting the tractor .......................................21
4.4 Length of the lifting links ...................................22
4.5 Position of the stabilisers..................................23
4.6 Top link. ...........................................................23
5 Hitching and unhitching ...............................24
5.1 Hitching the implement to the tractor ................24
5.1.1 Tractor equipped with link arms with fixed ball
joints........................................................24
5.1.2 Tractor equipped with link arms with removable
ball joints ..................................................24
5.1.3 Releasing the latch ....................................24
5.1.4 Hitching the top link...................................25
5.1.5 Electrical connection of the signalling
equipment.................................................25
5.1.6 Hydraulic connections ................................25
5.1.7 Position of support legs .............................25
5.2 Locking and unlocking the turnover mechanism ....26
5.3 Unhitching the implement from the tractor .........27
5.3.1 Decompression kit .....................................27
6 Hydraulic connections ................................. 28
6.1 Required hydraulic control valves .......................28
6.2 Max. hydraulic ..................................................28
6.3 Hydraulic connections .......................................28
6.4 Function selector (optional)................................29
6.4.1 Installing the function selector....................29
6.4.2 Electrical connections of the solenoid valves 29
6.4.3 Using the function selector ........................30
6.4.4 Special characteristics of the selector ........30
7 Preparation of the implement before work..... 31
7.1 Locating the adjustment points ..........................31
7.2 Adjustment of the working width of the 1st body
(offset) ............................................................32
7.3 Wheel angle adjustment.....................................32
7.4 Calibration of non-stop hydraulic safety devices...33
7.5 Offset adjustment
(width of 1st furrow) ..........................................34
7.6 Installing the subsoiler (optional) ........................35
7.7 Transport and working depth adjustment wheel ...36
7.7.1 Tyre pressures ..........................................36
7.7.2 Tightening of wheel studs ...........................36
8 Changing between transport and working
position...................................................... 36
8.1 Changing to transport position...........................36
8.2 Changing to working position..............................38
8.3 Driving on the road ...........................................39
9 Field adjustment .........................................40
9.1 Use in the field .................................................40
9.2 First pass ........................................................41
9.2.1 Opening the offset compass .......................41
9.2.2 Working depth adjustment..........................41
9.2.3 Ground work .............................................41
9.2.4 Inclination adjustment ................................41
9.3 Second pass.....................................................42
9.3.1 Longitudinal levelling ..................................42
9.3.2 Lateral levelling .........................................42
9.3.3 Tractor pressure control adjustment ...........43
9.3.4 Offset adjustment (width of 1st furrow) ........43
9.4 Adjusting the hydraulic compensation cylinder
(optional)..........................................................43
9.5 Agricultural work in the field - adjusting the settings
44
9.5.1 Safety during operations ............................44
9.5.2 Working instructions..................................44
9.5.3 Adjustments while working .........................44
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TABLE OF CONTENTS
9901.00.21EN01 - 02/2017
Reproduction in whole or partial copies of this manual, regardless of the country, form or medium is strictly prohibited without the written consent of Grégoire-Besson.
9.6 Adjustment of the disc coulter (optional).............44
9.6.1 Set the working depth with the disc coulter.44
9.7 Disc coulter - lateral overlap adjustment.............45
9.7.1 Adjustment - Flat leg .................................45
9.7.2 Adjustment - Round leg ..............................45
9.7.3 Disc coulter - adjust the pivot arm end stop 46
9.8 Adjustment of round leg skimmers (optional) .......46
9.8.1 Round leg Skimmer - adjusting the working
depth ......................................................46
9.8.2 Round leg skimmer - adjusting lateral overlap ...
47
9.8.3 Ropund leg skimmer - setting the discharge
angle ........................................................47
9.9 Adjustment of Vari-Fix skimmer (optional) ...........48
9.9.1 Vari-Fix - Adjusting working depth ...............48
9.9.2 Vari Fix skimmers - lateral overlap...............48
9.10 Adjusting the Vari Heavy Duty skimmers.............49
9.10.1 Vari Heavy Duty - adjusting the working depth
49
9.10.2 Vari Heavy Duty skimmers - lateral overlap..49
9.11 Adjustment of deflector (optional) ......................50
9.12 Adjusting the sub-soiler (optional) ......................50
9.13 Addition of extra plough bodies...........................51
MAINTENANCE
10 Protection of the environment......................51
10.1 Soil contamination ............................................51
10.2 Worn tyres.......................................................51
11 Cleaning .....................................................51
12 Inspection ..................................................51
12.1 Checking the hydraulic system ...........................51
12.1.1 Identification of a hydraulic hose .................52
12.2 Lubrication and greasing ...................................53
13 Troubleshooting and repair ........................... 57
13.1 Tripping the mechanical stone safety device -
replacing the shear bolt.....................................57
13.2 Replacing the shear bolt ....................................57
13.3 Replacing the Vari Heavy Duty (VHD) shear bolt..58
13.4 Replacing the sub-soiler shear bolt (optional) ......59
13.5 Adjust undercut................................................60
14 Replacing wear parts ..................................62
14.1 Replacing mouldboards ......................................62
14.2 Replace the stripes...........................................63
14.3 Replace the tine ...............................................63
14.4 Replace the tines with reversible points.............63
14.5 Replace the trash board ....................................64
14.6 Replace the subsoiler ........................................64
14.7 Replace the skimmer tines and mouldboard ........65
14.8 Replace the disc coulter ....................................65
15 Replacing the wheel ....................................66
16 Spare parts................................................67
16.1 Maintenance of plough bodies ............................68
16.2 Tightening torques ............................................68
16.3 Precautions for storage ....................................69
16.3.1 Placing the sub-soiler in the rest position ....69
16.4 Returning to operation and verification ...............69
17 CE declaration ............................................ 70
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OPERATOR'SMANUAL KORMORAN PF 180 / HA 180
9901.00.21EN01 - 02/2017
INTRODUCTION
1 INSTRUCTIONS
1.1 Product documentation
This manual forms an integral part of the implement, and in
the event of sale, it must be passed on with the implement in
compliance with the applicable regulations.
ʈRead this manual carefully so that you understand all the
information contained, ensuring completely safe operation and
service. We reject any liability for damages caused by non-
observance of the instructions in this manual.
1.2 Explanation of symbols
CAUTION:
Risk of physical injury.
Risk of damage to the implement or to its
surroundings.
DANGER:
Risk of electric shock.
IMPORTANT:
Useful information.
1.3 Regulations and legal provisions
1.3.1 CE label
The CE label shows that the implement described in this manual
complies with the following directive:
ʈMachinery directive (directive 2006/42/EC).
1.4 Identification of your equipment
1.4.1 Type plate
The type plate contains the following information:
234
15
Legend
1 Implement serial number
2 Model type of implement
3 Address and country of manufacture
4 Name of manufacturer
5 Year and month of manufacture of implement
1.4.2 Location of type plate
1
Legend
1 Type plate
1.4.3 ,GHQWL¿FDWLRQRI\RXUHTXLSPHQW
Please enter below the date of purchase, the model and
serial number of your implement (refer to the type plate). This
information will be required for all orders for replacement parts or
service.
Fill out and return the registration form (4 parts) for the warranty.
Purchase date: ..............................................................................
Model: ...........................................................................................
Serial number: ...............................................................................
Telephone number of your agent or dealer: ...................................
........................................................................................................
Explanation of type designation:
ʈKormoran PF HA 180
- P: Premium
- F: In-furrow ploughingt
- HA: HydroAvant hydraulic stone protection system
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1.5 Associated documents
- 1 operator's manual.
- 1 catalogue of replacement parts
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OPERATOR'SMANUAL KORMORAN PF 180 / HA 180
9901.00.21EN01 - 02/2017
2 SAFETY INSTRUCTIONS AND
RULES
2.1 Safety instructions
2.1.1 General instructions
CAUTION:
The risks of accidents during use, maintenance or
repair of the implement can be reduced if you follow
the safety instructions and preventative measures
described in this manual.
ʈOnly the operations and manoeuvres described in this manual
may be performed. The manufacturer is not able to predict
all possible situations involving risks. As a result, the safety
instructions described in the manual and on the implement are
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ʈAs a user, you must make reasonable allowance for possible
risks to yourself, others and implement while you are using it.
CAUTION:
Non-observance of safety and usage instructions,
repair or maintenance instructions for your
implement can result in serious, even fatal
accidents.
2.1.2 2SHUDWRUTXDOL¿FDWLRQ
ʈThe implement may only be used, serviced or repaired by
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with the corresponding operational safety modes.
ʈBefore using your implement, familiarise yourself with all the
controls and with its proper operation.
2.1.3 Hitching and unhitching the implement
ʈIf there is only one operator, then the driver himself is
responsible for hitching and unhitching the implement. Use the
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ʈMake sure that no-one can get between the tractor and the
implement or come close to the implement during the hitching
and unhitching operations.
ʈBefore getting out of the cab to hitch or unhitch the implement,
apply the parking brake, stop the engine and take out the
tractor ignition key.
ʈBefore hitching your implement, make sure that there are no
signs of wear, incipient cracks or any incompatibility with your
tractor on the hitching pins, draw bar hitches or the ball joints.
ʈDepressurise the hydraulic circuit before connecting or
disconnecting the hydraulic couplings.
ʈConnect or disconnect the electrical connections.
ʈCompletely lower the implement to the ground, position the
support leg(s) of the implement before unhitching it. Make sure
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implement is perfectly stable during storage.
ʈIf your implement is parked, make sure that it is stable to avoid
the possibility of physical injury or material damage.
2.1.4 Hydraulic circuit and couplings
CAUTION:
The hydraulic circuit is subject to high pressures.
ʈ,IK\GUDXOLFÀXLGVKRXOGHVFDSHDYRLGDQ\GLUHFWFRQWDFWZLWK
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and cause fatal injuries. Immediately consult a doctor in the
event of injury.
ʈObserve the order of assembly of the hydraulic couplings.
Ensure that the tractor couplings are properly positioned
horizontally or vertically.
ʈBefore connecting the hydraulic circuit, clean the couplings on
the tractor and implement, and check that the pressure is zero
both on the tractor and implement side.
ʈReplace damaged or used hydraulic lines, observing the
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ʈFor all actions on the hydraulic system, set the implement
down on the ground, depressurise the hydraulic circuit, stop
the tractor engine and actuate the hydraulic valves.
2.1.5 Use of the implement
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agricultural work. Any other use is considered to be contrary to
the implement's normal use and is thus prohibited.
ʈDo not attempt to adjust an implement when this is in motion.
ʈDo not enter the pivoting range of bolted, hydraulic or
mechanical locking elements.
ʈWear clothing and personal protection equipment suited to
the work to be performed (thick leather gloves, safety boots,
protective glasses, …).
ʈCreate a safety perimeter for other persons.
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perfectly understood the required procedure.
ʈUse suitable tools or equipment for the work to be performed.
ʈCorrectly use the implement and its controls, do not let
untrained persons attempt to operate it.
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of threads being torn or spontaneous unscrewing.
ʈWhen working alone, the operator must be in his cab and
may never leave his seat. No-one may ride or stand on the
implement when it is in operation.
ʈStop the implement if you notice unusual noises or vibrations.
Identify and eliminate the cause before resuming work.
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OPERATOR'SMANUAL KORMORAN PF 180 / HA 180
9901.00.21EN01 - 02/2017
CAUTION:
If the implement is equipped with a hydraulic folding
mechanism, only actuate this from the tractor cab.
Make sure that there is no possibility of anyone
being in the pivoting zone of the side sections or of
the rear accessories.
2.1.6 Transport on the public highway
ʈThe implements must always be transported in accordance
with the applicable directives and regulations relating to the
prevention of accidents, road safety and occupational health.
ʈBefore transporting the implement, ensure that the wheel
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implement is equipped with the latter) are secure. Check the
pressure and condition of the tyres:
- Do not drive on roads with low pressures, or with damaged
tyres or wheel rims.
ʈDuring road transport, use all the lighting and signal devices
required by the law applicable in the country of use. If
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damage to them.
ʈThe user is responsible for compliance with the applicable
regulations and keeping up to date with changes.
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and do not hesitate to replace them if they are worn.
The tractor hitch ball joints may also show signs of wear; do
not hesitate to replace them with new ones.
ʈDrive at a reasonable speed and in compliance with legislation
so that you are always in control of the hitched assembly. Be
especially careful in rough terrain or on slopes. Before starting
to drive downhill, shift into low gear.
ʈThe tractor used for transporting the implement on road must
have the same weight and same power rating as that used for
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ʈNever attempt manoeuvres when anyone else is in the vicinity
of the implement or the tractor.
ʈFor implements equipped with a fold-in mechanism for
transport, make sure that no persons or objects are present
in the danger zone when the respective sections are being
folded in.
ʈObserve all the common sense rules when driving, especially
in bends in the road and where it is narrow.
ʈTake all required precautions before leaving the tractor. Apply
the parking brake, stop the engine and take out the ignition
key.
ʈIt is prohibited for anyone to ride on the implement or between
the implement and tractor when driving on public highways.
2.1.7 Maintenance
ʈThe maintenance area must be clean, dry, well ventilated and
well lit.
ʈIf it is necessary to work on or remove an implement
subassembly in a raised position, prop up the implement in
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strong supports.
ʈFor repairs to components under pressure or under tension
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and equipment. Such repairs must only be performed by
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ʈAfter the work is completed, make sure that all equipment and
tools used have been removed.
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wearing parts, screws and bolts are secure.
ʈAlways use original replacement parts as only these meet the
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2.1.8 Loading and unloading
- Loading and unloading with a tractor.
ʈHitch the implement to or unhitch it from the tractor before
loading it onto a truck or unloading it from a truck.
ʈLoading and unloading the implement: an assistant is required
to guide the manoeuvres.
ʈAttach or remove the transport safety devices.
- Loading and unloading with the aid of a crane.
CAUTION:
2QO\DWWDFKWKHOLIWLQJJHDUWRWKHVSHFL¿HG¿[LQJ
SRLQWVZLWKWKHDLGRIVXLWDEOH¿[LQJV1HYHUVWDQG
under a raised or unsecured load.
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OPERATOR'SMANUAL KORMORAN PF 180 / HA 180
9901.00.21EN01 - 02/2017
2.1.9 Safety stickers
CAUTION:
Take care not to damage the safety stickers when
washing the implement.
IMPORTANT:
Replace damaged or missing stickers.
Locations of the safety stickers.
Legend
1 "25" sticker
2 "Safety triangle" sticker
3 "Crushed feet zone" sticker
4 "Stop engine and remove the key" sticker
5 "Stay outside left-hand working zone" sticker
6 "Do not climb onto the implement" sticker
7 "Stay outside the working zone" sticker
8 "Pivoting zone” sticker
9 "Wheel tightening" sticker
10 "Accumulator explosion zone" sticker
11 "Crushing hazard zone" sticker
12 "Carrier loading zone" sticker (according to model)
13 "Crushing hazard zone" sticker
14 "Hydraulic leak" sticker
15 "Accumulator explosion zone" sticker (according to model)
16 "Locking device" sticker
17 "Read the operator's manual" sticker
18 "Locking device" sticker
19 "Stay outside right-hand working zone" sticker
 5HÀHFWLYHGHYLFHRSWLRQDO
21. "Re-tighten all bolts" sticker
9998.02.58
9998.02.85
9998.02.85
9998.02.58
Legend
1 "Accumulator explosion zone" sticker
2 "Location of lubrication points" sticker
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OPERATOR'SMANUAL KORMORAN PF 180 / HA 180
9901.00.21EN01 - 02/2017
Explanation of stickers
Sticker Description
UI 1857
Crushed feet zone
Maintain a safe distance from all moving parts.
UI 1828
Stop engine and remove the key
Stop the engine and remove the ignition key
before any maintenance or repair work.
UI 1847
Stay outside left-hand working zone
Always stay out of the working area of the three-
point linkage when using the remote control.
UI 1851
Pivoting zone
Remain outside the pivoting zone.
UI 1834
Do not climb onto the implement
Do not transport anyone on the implement.
UI 1841
Stay outside the working zone
Maintain a safe distance from all moving parts.
UI 1863
Wheel tightening
Follow the instructions given in the operator's
manual.
UI 1859
Accumulator explosion zone
The hydraulic accumulator contains gas and oil
under pressure. Follow the the instructions given
in the operator's manual for removal and repair
operations.
Sticker Description
UI 1861
Crushing hazard zone
Never work in a zone where there is a risk of
crushing while the parts are able to move.
UI 1852
Truck loading zone
Location of implement's loading points.
UI 1860
Crushing hazard zone
Never work in a zone where there is a risk of
crushing while the parts are able to move.
UI 131
Locking device
Install the locking device before carrying out any
work in the danger zone.
UI 1858
Accumulator explosion zone
The hydraulic accumulator contains gas and oil
under pressure. Follow the the instructions given
in the operator's manual for removal and repair
operations.
UI 1832
Hydraulic Leak
Follow the instructions of the operator's manual
when performing servicing operations.
UI 1833
Read the operator's manual
Read the operator's manual and the safety
instructions before starting up the implement and
take account of them during operation.
UI 1830
Locking device
Install the locking device before carrying out any
work in the danger zone.
UI 1845
Stay outside right-hand working zone
Always stay out of the working area of the three-
point linkage when using the remote control.
9998.06.40
Re-tighten all bolts every 50 operating hours.
9998.02.58
Location of lubrication points
Adjust the lever end stop angle.
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OPERATOR'SMANUAL KORMORAN PF 180 / HA 180
9901.00.21EN01 - 02/2017
USE
3 DESCRIPTION OF THE
IMPLEMENT
3.1 General views
5
1
6
4
9
10
12
2
3
7
8
11
13
Legend
1 Coupling yoke
2 Locking handle
3 Turnover system
4 Offset cylinder
5 Ploughing elements
6 Additional bodies (optional)
7 Wheel
8 Wheel unit, lifting cylinder and hydro-pneumatic suspension
9 Wheel alignment arm
10 Implement frame
11 Stabilisation bar
12 Offset compass
13 Front support legs
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OPERATOR'SMANUAL KORMORAN PF 180 / HA 180
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3.2 Technical specifications
Part 6WDQGDUGHTXLSPHQW 2SWLRQDOHTXLSPHQW
Headstock ģPivoting on cardan joint, 110° turning angle.
ģ)L[HGKLWFKFDW,,,,,
ģRack and pinion turnover system.
ģReinforced hitch Quick coupler cat. II-III.
ģReinforced hitch Quick coupler cat. III-IV.
 )L[HGKLWFK11
Frame  0RGXODUEHDP[PP
Â"Z-form" rear beam
ģ3RVVLELOLW\RIDGGLQJWZRH[WUDERGLHVRQHIURQWDQG
or one rear).
Working width ģVariable from 12" to 20 " for Inter-body
clearance of 1.00 m
ģVariable from 14" to 22 " for Inter-body
clearance of 1.14 m
Adjustment of the working
width of the 1st body (= offset)
ģHydraulic
Inter-body clearance ģ1.00 m ģ1.14 m
Height between points ģ1.60 m ģ1.70 m
ģ1.80 m
Safety systems ÂReleasing bolt (B) ÂNon-Stop Hydraulic system (X, Y or Z)
Hydraulic Â1 DA offset
Â1 DA direct connection to tractor: Rack and pinion
turnover mechanism.
Â1 SA for the lifting mechanism
Â1 SA for hydraulic safety circuit X, Y or Z.
Wheel ģWheel angle adjustment by mechanical arm
ģ7\UHPPVWXGGHGSUR¿OH
ģTyre Ø 1115 mm (16.0/70-20).
Skimmers ÂAdjustable in height and front / rear
ÂProtection by safety bolt
 &RPELQHGW\SHRUGHÀHFWRUVLQVWHDGRIVNLPPHUV
ÂUniversal, euro, maize and meadow skimmers.
ÂLong skimmer shaft for shallow ploughing.
Other ÂCoulters
3.3 Technical characteristics - solid body
Body
designation
Approx.
max.
working
depth cm
Working
width
to approx.
cm
Weight
kg
Description
BP-351 O 40 50 56 One-part ploughshare, comprising a reversible point, a hard coating or no coating
BP-322 P 38 50 56 One-part ploughshare, comprising a reversible point or a hard coating
BP-320 W 30 50 56 One-part ploughshare, comprising a reversible point or a hard coating
BP-341 W 35 50 56.5 One-part ploughshare, comprising a reversible point or a hard coating
BP-351 W 35 50 55 One-part ploughshare, comprising a reversible point, a hard coating or no coating
BP-365 P 30 50 56 Multi-part ploughshare compromising a hardened point
3.4 Technical characteristics - slatted
body
Body
designation
Approx. max.
working
depth cm
Working
width
to approx.
cm
Weight
kg
Description
BP-331 WS 30 45 35 One-part share, comprising a hard coating or a reversible point
BP-322 PS 38 50 60 One-part share, comprising a hard coating or a reversible point
BP-323 PS 38 50 61 One-part share, comprising a hard coating or a reversible point, wide lower mouldboard.
BP-355 RS 40 50 61 One-part share, comprising a hard coating or a reversible point
BP-351 WS 35 50 58 One-part share, comprising a hard coating, without a reversible point
BP-365 P 30 50 56 Multi-part ploughshare compromising a hardened point
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OPERATOR'SMANUAL KORMORAN PF 180 / HA 180
9901.00.21EN01 - 02/2017
3.5 Technical characteristics -
accumulator 0.75L
Description Technical data
Type E1, rechargeable
Volume 0.75 Litres
Charging pressure 80 bar
0D[LPXPDOORZDEOHZRUNLQJSUHVVXUH 250 bar
Gas Nitrogen
:RUNLQJÀXLG Hydraulic oil
Working temperature -10°C to +80°C
3.6 Technical characteristics -
accumulator 3.5L
327
ø175
M22x1.5
M28x1.5
Description Technical data
Type E1, rechargeable
Volume 3.5 Litres
Charging pressure 70 bar
0D[LPXPDOORZDEOHZRUNLQJSUHVVXUH 210 bar
Gas Nitrogen
:RUNLQJÀXLG Hydraulic oil
Working temperature -10°C to +80°C
3.7 Dimensions and weights
IMPORTANT:
The implement dimensions and weights are provided
for information purposes; they may vary according
to options and equipment.
IMPORTANT:
After use, the weight of the implement may be
increased by the accumulation of soil or residues.
Number of
bodies
Inter-body
clearance
(m)
Working width
(" and m)
Overall width
(m)
Weight with safety B
(kg)
Weight with safety X
and Y (kg)
5
1.00 12" to 20"
1.50 to 2.50 6.80 3,570 3,700
6 1.80 to 3.00 7.80 3,870 4,620
7 2.10 to 3.50 8.80 4,170 4,340
8 2.40 to 4.00 9.80 4,470 4,660
5
1.14 14" to 22"
1.80 to 2.80 7.40 3,610 3,740
6 2.10 to 3.30 8.60 3,920 4,070
7 2.50 to 3.90 9.80 4,330 4,400
8 2.80 to 4.50 11.00 4,580 4,770
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OPERATOR'SMANUAL KORMORAN PF 180 / HA 180
9901.00.21EN01 - 02/2017
3.8 Rack and pinion assembly
5
2
34
68
17
Legend
1 Pinion
2 Hydraulic chamber
3 Piston
4 Rack
5 Piston
6 Hydraulic chamber
7 Angle adjustment screw
8 Pivot axle
Principle of operation
The pinion (1) is located under the rack (4). The pistons ( 3
and 5) are screwed to the rack. Depending on the direction of
K\GUDXOLFWKUXVWWKHFKDPEHUVDQG¿OODQGWKHUDFNLV
translated from left to right or from right to left.
The movement is thus transmitted to the pinion (1) which causes
the main frame to rotate.
2
1
Legend
1 Line rupture valve housing
2 Line rupture valve
There is a line rupture valve housing (1) and the inlet of each
hydraulic chamber. The line rupture valve (2) prevents the main
frame dropping suddenly in the event of the failure of one of the
components of the hydraulic turnover circuit.
Advantages of the system
ʈSmooth operation:
- No jerks during turnover. Can be stopped and / or reversed at
any time without any risk for the implement or the tractor.
ʈWheel steering control:
- By operating the turnover system, the operator can control the
wheel angle and thus steer the implement. This application is
XVHIXOIRUH[DPSOHIRUEDFNLQJXSWKHSORXJKWRVWRUHLWLQD
VKHGRUIRU¿QLVKLQJD¿HOG
ʈReliability:
- both pistons are in the horizontal position and pressurised.
There is no risk of slack developing over time. This system is
¿WWHGRQWRIXUURZSORXJKV
3.9 Offset compass
1
2
Legend
1 Offset compass
2 Hydraulic cylinder
The implement is equipped with a large range compass for
adjusting the offset of the 1st furrow. A hydraulic cylinder (2)
controls opening and closing of the compass.
IMPORTANT:
The offset compass must be in the closed position
when turning over the implement.
7KH¿UVWERG\LVWKHQFORVHUWRWKHWXUQRYHUV\VWHPZKLFK
ʈReduces the force required to turn over the implement.
ʈReduces the pivoting zone of the implement.
ʈMakes the manoeuvre safer and easier.
- Minimum distance between the inside of the rear tyres: 1.30 m
- 0D[LPXPGLVWDQFHEHWZHHQWKHLQVLGHRIWKHUHDUW\UHV
1.60 m
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OPERATOR'SMANUAL KORMORAN PF 180 / HA 180
9901.00.21EN01 - 02/2017
3.10 Hydraulic weight transfer control
(optional)
Unhitched position
1
2
Legend
1 Hook
2 Cylinder
Hitched position
1
2
Legend
1 Hook
2 Cylinder
Hydraulic weight transfer control is a patented system.
,WPDNHVRSWLPXPXVHRIWKHWUDFWLRQRIWKHIURQWD[OHRIIRXU
wheel drive tractors. It leads to a better distribution of weight,
which reduces wheel slip and the tendency for the nose to lift,
WKXVLPSURYLQJWKHHI¿FLHQF\RIWUDFWRUSRVLWLRQFRQWURO
Principle of operation
When working with a semi-mounted plough, there is always a
load passing through the top link (the pin is never loose). This
IRUFHWDNHVORDGRIIWKHIURQWD[OHWKHQRVHRIWKHWUDFWRUWHQGVWR
lift and the front wheels slip.
With the hydraulic weight transfer system, a cylinder located on
the coupling head cancels out this force.
Advantages for the user
The hydraulic weight transfer system can be mounted on all
series 8 or series 9 semi-mounted reversible implements.
It enables, among other things:
ʈTo make positive use of the weight of the plough with optimum
distribution of the load onto the tractor's wheels and up to 30%
less wheel slip,
ʈBetter positional control reactions, as there is no more
LQÀXHQFHIURPWKHIRUFHVSDVVLQJWKURXJKWKHWRSOLQN
ʈA reduction in fuel consumption and tyre wear.
3.11 The "Z" beam
1
Legend
1 "Z" beam
- The rear part of the "Z" beam optimises the wheel position.
The wheel is thus set back to ensure optimum weight transfer
and incorporated within the beam to minimise its overhang
DQGHQDEOHSORXJKLQJULJKWXSWRWKHHGJHRIWKH¿HOG
- The clearance allows the mounting of large studded wheels
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OPERATOR'SMANUAL KORMORAN PF 180 / HA 180
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3.12 Extensions (optional)
The implement is available, as standard, in 5-, 6- or 7-furrow
EHDPFRQ¿JXUDWLRQVZLWKRXWH[WHQVLRQV
The wheel is overhanging, positioned opposite the front of the
last body.
12
Legend
1 Additional front body
2 Additional rear body
You have the option of adding:
ʈAn additional body on the rear (2), after the implement's last
ERG\7KLVH[WHQVLRQFRPSULVHVRQO\RIDQH[WHQVLRQWRWKH
main frame. The position of the wheel changes, its overhang is
reduced, as the last body partially removes its track.
ʈAn additional body at the front (1), between the 1st and the 2nd
ERGLHV7KLVH[WHQVLRQFRPSULVHVDPDLQIUDPHH[WHQVLRQDQG
requires the replacement of the stabilisation bar. The position
of the wheel remains unchanged.
7KHPD[LPXPDOORZDEOHQXPEHURIIXUURZVLV
- 9 for implements equipped with a releasing bolt safety system
(B).
- IRULPSOHPHQWV¿WWHGZLWKQRQVWRSK\GUDXOLFRUPHFKDQLFDO
safety systems.
IMPORTANT:
The addition of an extra body on the front of the
implement is an operation requiring suitable lifting
equipment and tools. It must be performed by
TXDOL¿HGSHUVRQQHO&RQWDFW\RXUGHDOHU
3.13 The wheel unit
3
1
2
Legend
1 Hydro-pneumatic accumulator
2 Adjusting screw
3 Adjustment arm
Single-wheel implements are equipped with a single side-arm
ZKHHOXQLWVLQJOHDUPVLPSOL¿HVZKHHOUHPRYDOIRUUHSDLU
The "Z" beam design allows the mounting of wheels with large
diameter tyres.
The wheel unit is directional. The wheel angle can be changed by
operating the rack and pinion turnover system in order to steer
the implement.
The wheel serves to transport the implement and adjust the
working depth. Its height is controlled by a single-acting cylinder.
- When working: depth is controlled by means of an adjustment
screw (2). An adjustment arm (3) aligns the wheel with the
plough pull line.
- During transport: a safety stop must be placed to prevent
any risk of the frame dropping onto the wheel in the event of
a hydraulic hose failure on the hydraulic lifting circuit. While
travelling, a hydro-pneumatic accumulator (1) absorbs shocks
and isolates the implement and the tractor against uneven
ground.
1
Legend
1 Accumulator
'XULQJWUDQVSRUWUDLVHWKHZKHHOF\OLQGHUWRLWVPD[LPXPH[WHQW
and lower it by half its stroke, so that the accumulator (1) acts as
a damper.
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OPERATOR'SMANUAL KORMORAN PF 180 / HA 180
9901.00.21EN01 - 02/2017
3.14 Working width
IMPORTANT:
The multi-position shoes vary according to the type
of safety system chosen.
Multi-position shoe for safety system B
A
C
E
B
D
1
Multi-position shoe for safety system X and Y
A
C
E
B
D
1
Multi-position shoe for safety system Z
A
C
E
B
D
1
Legend
1 Multi-position shoe
The working width of each body is adjusted by means of a shoe
EROWHGRQWKHIUDPH7KHUHDUH¿YHSRVVLEOHVHWWLQJVRQHDFK
implement:
ʈ12’’, 14’’, 16’’, 18’’, or 20’’ on implements with an inter-body
clearance of 1.00 m.
ʈ14’’, 16’’, 18’’, 20’’, or 22’’ on implements with an inter-body
clearance of 1.14 m.
For the implement to work properly, all the shoes must be
adjusted to the same setting. (See 7.3).
IMPORTANT:
Any change to the working width of the bodies
will require a re-adjustment of the wheel angle
adjustment arm.
Adjustment arm
1
3
5
2
4
1
Legend
1 Adjustment arm
Set the adjustment arm as per the table. (See 7.4).
3.15 Mould board
1
2
Legend
1 Solid body
2 Slatted body
The mould boards of the implement are:
- Solid.
- Slatted. The slatted versions are intended to be used in sticky
ground conditions.
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OPERATOR'SMANUAL KORMORAN PF 180 / HA 180
9901.00.21EN01 - 02/2017
3.16 Ploughshare
3 4
Legend
3 Ploughshare
4 Reversible point
The ploughshares can be formed of just one piece or have a
replaceable, reversible point.
3.17 Fin coulter (Optional)
5
Legend
5 Fin coulter
7KH¿QHQVXUHVDFOHDQFXWIXUURZDQGSURWHFWVWKHIURQWHGJHRI
the implement's mouldboard.
3.18 Deflector (Optional)
6
Legend
 'HÀHFWRU
7KHGHÀHFWRULPSURYHVWKHWXUQLQJRIWKHVRLO
3.19 Disc coulter [optional]
Legend
1 Spring secured version
The disc coulter gives a clean cut to the furrow.
In its spring secured version (1), the disc can avoid obstacles and
thus be protected.
3.20 Safety devices
Safety devices can be either mechanical or pneumatic.
3.20.1 Mechanical safety device
A shear bolt protects against any risk of damage to the link arm
and the body of the implement.
In the event of overload, the body of the plough avoids the
obstacle by shearing of the bolt.
The sub-soiler is also protected against any risk of damage by
the shear bolts.
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OPERATOR'SMANUAL KORMORAN PF 180 / HA 180
9901.00.21EN01 - 02/2017
3.20.2 "Hydro Avant" hydraulic safety device
(optional)
The plough bodies can be equipped with a hydraulic safety
device in addition to the shear bolt.
2
1
Legend
1 Link arm
2 Swivel shoe
The hydraulic safety device uses a link arm (1) provided with a
K\GUDXOLFDOO\VXSSRUWHGH[FDYDWLRQGHYLFH
7KHK\GUDXOLFH[FDYDWLRQGHYLFHSURWHFWVWKHOLQNDUPDQGWKH
plough body against any risk of damage due to overload.
In the presence of overload, the plough body avoids obstacles by
moving upward and to the sides.
The force at which obstacle avoidance action is taken by the
plough body (tripping force) can be adjusted. It can be adapted
to suit the different types of soil. This ensures the stability of the
plough bodies.
The discs, the connecting elements and the cone of the swivel
shoe (2) ensure the plough body will return to the working
position by pivoting every time, safely and without tipping.
3.21 Lighting and signals
IMPORTANT:
The user is responsible for ensuring the compliance
of the hitched assembly with the applicable
regulations for transport on the public highway.
Example of light bar
1
Legend
1 Indicator light set
Signalling and lighting kits are available for all implements.
Consult your dealer.
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