Record KEANE MONROE 2000 Series User manual

REGULAR ARM
PARALLEL ARM
PARALLEL ARM / PANIC BREAKAWAY
SLIDE ARM
SERIES 2000
INSTALLATION INSTRUCTIONS
KEANE MONROE
a member of the record group
MONROE, NC, USA 28111 800 438 1937

SERIES 2000 PAGE 1
INSTALLATION INSTRUCTIONS
INDEX and OPERATOR HANDING
INDEX PAGE
HAND OF DOOR IDENTIFICTION…………………………………………………………….1
ELECRTICAL PREPERATION………………………………………………………………....2,3
BACK PLATE INSTALLATION…………………………………………………………………4, 5, 6
OPERATOR INSTALLATION –REGULAR ARM…………………………………………....7
OPERATOR INSTALLATION -PARALLEL & SLIDE ARM………………………………...8
REGULAR ARM INSTALLATION………………………………………………………………9,10
PARALLEL ARM INSTALLATION……………………………………………………………..11,12
MANUAL ROTATION OF OPERATOR PINION………………………………………………13
PARALLEL ARM INSTALLATION WITH PANIC BREAKAWAY…………………………..14,15
PANIC BREAKAWAY ADJUSTMENT………………………………………………………....16
SLIDE ARM INSTALLATION……………………………………………………………………17, 18
ADJUSTMENT AND CHECKOUT……………………………………………………………...19,20,21,22
COVER INSTALLATION………………………………………………………………………….23
THE WORDS “CAUTION”, “NOTE”, AND THE SYMBOL WHERE INDICATED IN THIS
BOOK, MEAN PROPERTY DAMAGE, SERIOUS INJURY OR DEATH COULD RESULT IF PRECAU-
TIONARY DIRECTIONS ARE NOT FOLLOWED.
The sequence of installation and adjustment is in order, however, some sections will not apply. Review
this instruction manual and determine those sections that do apply. Be sure all doors swing freely and
clear all objects before attaching arms. Precaution must be taken with parallel arms and adjacent walls.
HAND OF DOOR IDENTIFICATION
LHR ( RH OUT)
REGULAR ARM RHR ( LH OUT) REGULAR ARM LH ( LH IN ) PARALLEL ARM RH ( RH IN ) PARALLEL ARM
LH ( LH IN )
SLIDE ARM RH ( RH IN ) SLIDE ARM LH PARALLEL
ARM W/PANIC RH PARALLEL ARM W/PANIC
The KM Series 2000 operator has been carefully designed, built, and tested to provide years of service.
The life of this operator package is directly related to how carefully the installation is accomplished and
how accurately the instructions are followed. Installation of this operator package should be done by a
properly trained and knowledgeable installer with a knowledge of local code requirements and the require-
ments of ANSI 156.10 Standards for Power Operated Pedestrian Doors. The authorized service/
installation dealer must perform all measurements for forces, speeds, and times to insure proper and safe
operation.
KM Systems is not responsible for improperly adjusted or maintained automatic doors or activation/safety
systems and assumes no responsibility for damages caused by automatic door systems that have not
been properly installed, tested, and adjusted.
!
KEANE MONROE
a member of the record group
MONROE, NC, USA 28111 800 438 1937

SERIES 2000 PAGE 2.
INSTALLATION INSTRUCTIONS
ELECTRICAL PREPARATION
ELECTRICAL PREPARATION
Before preparing jambs, determine the method and requirements for the electrical wiring
involved and whether mats or other type of activation is used.
For mounting on-off-hold switch proceed to Operator Installation section.
CAUTION -Some local codes require on-off-hold open switches to be installed no higher
than 6’-6” above the floor. A suggested method of installation is to prepare a 1/2” dia. hole
as shown. To install, place switch through top hole (1-1/2” dia.). While holding lead wires,
lower switch to second hole (1/2” dia.) and fish out toggle end of switch.
Install tabbed legend washer with mounting nut and secure with self-tapping screw.
OWNER INFORMATION TO BE PROVIDED BY THE DISTRIBUTOR / INSTALLER
•After the installation instruct the owner on the safe operation of the door.
•Location and proper use of the power switches.
•Location of the main cutoff breaker.
•Necessary warnings not covered in general instructions.
•Owners Manual and Daily Safety Checklist.
•Phone number(s) for the local servicing dealer.
•What to do in the event that a dangerous situation should occur, and how to shut the doors
down and call for service.
KEANE MONROE
a member of the record group
MONROE, NC, USA 28111 800 438 1937

SERIES 2000 PAGE 3.
INSTALLATION INSTRUCTIONS
ELECTRICAL PREPARATION (cont.)
CONCEALED
Run flexible conduit or 3-wire cable down
side jamb, through cut-out. Trim sufficient
length of wire and insert into 90 degree con-
nector. Attach connector to bracket and se-
cure with lock nut. Trim wire to proper
length when wiring unit. Secure ground wire
to operator base or control.
ELECTRICAL POWER
SURFACE MOUNT
Connect 90 degree elbow to bracket as
shown, pull sufficient length of wire. Trim
to proper length when wiring unit. Se-
cure ground wire to base or control.
Control
Conduit Bracket
90° Elbow
ELECTRICAL POWER SUPPLY
1. Single Operator (1 Motor)
115-120 Volt, 60 Hertz, 15 Amp.
2. Dual or Pair of Single Operators (2 Motors)
115-120 Volt, 60 Hertz, 20 Amp
3. Pair Dual or Four Single Operators (4 Motors)
115-120 Volt, 60 Hertz, 30 Amp.
Note: All 3-wire Systems (2 wire w/ground).
All fuses & circuit breakers to be Slow Blow Type.
RECOMMENDED WIRE SIZE CHART
Length of Run Wire Size
Distance to
Main Panel Single Oper. (1Motor) Dual Oper. (2Motors) Pair Duals (4Motors)
100' #14 #12 #10
200' #12 #10 #8
300' #12 #8 #6
400' #10 #8 #6
500' #10 #8 #6
BACK PLATE INSTALLATION
Before preparing jamb for back plate, determine the hand of the door. If door hand is LH Regular
or RH Parallel proceed as shown on next page. If the door hand is RH Regular or LH Parallel, re-
verse the back plate end to end so that it is opposite as shown. See Page 1 for Hand of Door
Identification.
MOUNTING BACK PLATE
Mount to prepared jamb using furnished flat head screws suitable for prepared holes.
Note: For swing clear hinges, place end of back plate 1 3/8” beyond the centerline of hinge pin or
order special length back plate and cover (See Installation of Cover and Back Plate of a different
length than door opening).
KEANE MONROE
a member of the record group
MONROE, NC, USA 28111 800 438 1937

SERIES 2000 PAGE 4.
INSTALLATION INSTRUCTIONS
BACK PLATE INSTALLATION
HOLE PREPARATION INSTRUCTIONS
For Metal frames with 1/8” or greater material thickness,
drill #7 hole and tap for 1/4-20 x 3/4” machine screws as
required. For Metal frames with less than 1/8” material
thickness or Wood frames, drill 3/16” pilot hole for #14 x
1 1/4” sheet metal screws as required.
Note:
When door stop is more
than 1/2” high, the back
plate should be lowered
by the amount exceed-
ing 1/2” for Regular.
1”
Top of
Door
14 3/8” (Ref. only)
1/2”
*1 3/8”
*1/2”
Centerline of
Operator Pinion
3”
*Plate Location Dimensions
8” on centers
across as
required
2 3/8”
Top
Of
Door
Note:
LH Regular or RH Parallel shown
RH Regular or LH Parallel Opposite
Slide Arm same as Parallel Arm
All door frames for regular arm and parallel
arm operation must be provided with door
stops.
Doors and frames for parallel operation with
panic breakaway must be center pivoted or
be capable of swinging in both directions
with no stops.
!
KEANE MONROE
a member of the record group
MONROE, NC, USA 28111 800 438 1937

SERIES 2000 PAGE 5.
INSTALLATION INSTRUCTIONS
DUAL BACK PLATE INSTALLATION
Installation of Covers and Back plates of a different length than Door Opening
1. Mounted as is
2. Cut to door size
If no overlap is desired, measure and cut back plate and cover as shown
3. Cut under door size
When the back plate is shorter than the width of the door, an angle bracket should be installed
the full length of the back plate. (less than 1 3/8” overlap)
Back Plate Transom
Angle Bracket
Door Opening + 3” Hinge or
Pivot end
Relocate mounting holes
Hinge or
Pivot end
Door opening + 2 3/4”
Relocate mounting holes Hinge or
Pivot end
Overlap
(See below)
KEANE MONROE
a member of the record group
MONROE, NC, USA 28111 800 438 1937

SERIES 2000 PAGE 6.
INSTALLATION INSTRUCTIONS
OPERATOR INSTALLATION -REGULAR ARM
Backplate Standoff
Control
Base
#8-32x1/4” Mach. Screw
#8 Lockwasher
Mount control unit to backplate using 4 -#8-32
machine screws with standoffs and washers.
Mounting On-Off–Hold Open Switch
And Control Unit
Disassemble On-Off-Hold Open switch and mount
to connector bracket as shown.
Caution–Some local electrical codes require the
switch to be located higher than 6’-6” above floor.
See Electrical Preparation Page 2.
Mounting Operator
Right Hand Shown, Left Hand Opposite
Connector Bracket
1/4-28x3/8” fillister Hd. Mach. Screw
1/4” Lockwasher (Both ends)
Note: Where space between end brackets
and wall does not allow installation of switch
as shown, refer to alternate position, page 6.
Mount operator to backplate using 1/4-28 fillister head screws with lockwashers as shown.
Mount connector brackets to each end of backplate using 1/4-28 screws and lockwashers also.
1/4-28x3/8” Fillister Hd. Mach. Screw
1/4” Lockwasher #8-32x1/4” Pan Hd. Mach. Screw #8 Internal Tooth Lockwasher & Nylon Standoff
KEANE MONROE
a member of the record group
MONROE, NC, USA 28111 800 438 1937

SERIES 2000 PAGE 7.
INSTALLATION INSTRUCTIONS
OPERATOR INSTALLATION PARALLEL & SLIDE ARM
Mounting On-Off–Hold Open Switch
And Control Unit
Disassemble On-Off-Hold Open switch and mount
to connector bracket as shown.
Caution–Some local electrical codes require the
switch to be located higher than 6’-6” above floor.
See Electrical Preparation Page 2.
Mount control unit to backplate using 4 -#8-32
machine screws with standoffs and washers.
#8-32x1/4” Mach. Screw
#8 Lockwasher
Control
Base
Standoff
Backplate
Note: Where space between end brackets
and wall does not allow installation of switch
as shown, refer to alternate position, page 6.
Connector Bracket
1/4-28x3/8” fillister Hd. Mach. Screw
1/4” Lockwasher (Both ends)
#8-32x1/4” Pan Hd. Mach. Screw
#8 Internal Tooth Lockwasher & Nylon Standoff
1/4-28x3/8” Fillister Hd. Mach. Screw
1/4” Lockwasher
Mount operator to backplate using 1/4-28 fillister head screws with lockwashers as shown.
Mount connector brackets to each end of backplate using 1/4-28 screws and lockwashers also.
Mounting Operator
Right Hand Shown, Left Hand Opposite
1/4-28X1 1/4” Truss Hd. Mach. Screw
1/4” Flat washer
1/4” Lockwasher
KEANE MONROE
a member of the record group
MONROE, NC, USA 28111 800 438 1937

SERIES 2000 PAGE 8.
INSTALLATION INSTRUCTIONS
REGULAR ARM INSTALLATION
Regular Arm Installation
!
Door must have Door Stop
Door Preparation for Regular Arm
Centerline
of Hinge Pin
Centerline of
Center Pivot
Inside Face of Door
14 1/4” for Butt or Swing Clear
14 1/2” for Offset
17 3/8” for Center
18 3/8” for Center Pivot
With 1” Fingerguard
2 1/4”
See Hole Instructions
1 5/16”
Hole Instructions
For Metal Doors with 1/8’ surface thickness
drill #7 hole and tap for 1/4-20 x 5/8” Mach.
screw (2 holes). For Metal Doors with less
than 1/8” surface thickness or Wood Doors
drill 3/16” pilot hole for #14x1 1/4” sheet
metal screw (2 holes).
Note: All hole locations shown above are located from centerline of pivot hinge.
KEANE MONROE
a member of the record group
MONROE, NC, USA 28111 800 438 1937

SERIES 2000 PAGE 9.
INSTALLATION INSTRUCTIONS
REGULAR ARM INSTALLATION (CONT’D.)
Main Arm
Rod End
Sleeve
Secondary Rod
Rod End
Shoe
1/4-20x5/8” Rd.Hd. Mach. Screw
Or #14x1 1/4” Rd. Hd. Sht. Mtl. screw
Main Arm
Indexing
Pinion Shaft
Cut
Here 17 1/8”
Example for 6” Reveal
Note: Lengths are from cntrline. of rod end
Mounting Regular Arm
1. Assemble the secondary sleeve onto rod end which is
attached to main arm, screw all the way in.
2. Place main arm on pinion shaft of operator indexing as
shown. Replace locking pinion nut, then tighten.
3. Mount shoe to door using furnished screws suitable for
prepared holes. Note: The keyed hole (with the flat
spot) must be down.
4. Determine depth of reveal. Using Table, cut secondary
rod to proper length, see example. Insert rod into sec-
ondary sleeve, bottom and finger tighten set screw
with 3/16” Allen wrench.
5. Slide rod end of secondary arm into shoe. Drop sex
bolt through hole in shoe and rod end, and align flats.
Insert screw into bottom of sex bolt, tighten.
Adjustment
With door against door stop and set screw in sleeve loos-
ened, rotate main arm 7° as shown. Tighten set screw.
Table for cutting Rod Length
Reveal Center Pivot Butt Hinge Offset Pivot
0 to 2-7/8” 12-7/8” 11-1/8” 11-3/8”
3” to 5-7/8” 15-1/2” 14-1/8” 14-3/8”
6” to 8-7/8” 18-3/8” 17-1/8” 17-7/8”
9” to 11-7/8” 21-1/4” 20-1/8” 20-3/8”
12” to 12-1/4” 21-3/8”
12” to 13” 21-3/8” 21-3/8”
Note: Any reveal greater than these require special parts and
instructions. Contact KM marketing department.
D
O
O
R
Operator
Reveal
7° (1 1/4”)
Main Arm
KEANE MONROE
a member of the record group
MONROE, NC, USA 28111 800 438 1937