Rems Cento User manual

CUTTING

INSTRUCTION MANUAL

PART 1:

REMS Cento

REMS Cento RF

REMS Cento 22V

REMS Due Cento

PART 2:

REMS Nano

REMS Nano 11v

PART 1

PART 1:

REMS Cento

REMS Cento RF

REMS Cento 22V

REMS Due Cento

Fig. 3

Fig. 4

Fig. 5



Cu-INOX

(Art-Nr. 845050)

Cu-INOX (Art-Nr. 845050)Cu-INOX



V, s 10

(Art-Nr. 845051)



(Art-Nr. 845052)



(Art-Nr. 845053)



(Art-Nr. 845054)



C-SF

(Art-Nr. 845055)



P, s 21

(Art-Nr. 845057)

Fig. 2

Fig. 1

Fig. 6

Fig. 8

Fig. 9

Ø 40 – 70

Ø 70 – 110

Fig. 7

Fig. 10

360°

1 – 2 mm

Ø 12 mm

eng eng

Translation of the Original Instruction Manual

Fig. 1– 10

1 Cutting wheel drive

2 Cutting wheel

3 Rollers

4 Holes for stand

(REMS Cento / REMS Cento RF /

REMS Cento

22 V)

5 Pipe

6 Feed lever

7 Safety foot switch

8 Spindle

9 Spring plug

10 Height adjustable pipe rest

11 Clamping lever

12 REMS REG 28-108

13 REMS REG 10-54 E

14 Roller insert for cutting pipes

Ø 40 – 110 mm (accessory,

REMS DueCento)

15 Pipe guide (Cento RF)

16 Cylinder head screws

17 Stand

18 Machine status check

Battery

20 Graduated charging state display

General power tool safety warnings

WARNING

Read all safety warnings, instructions, illustrations and speciﬁ cations provided

with this power tool.

Failure to follow all instructions listed below may result in

electric shock, ﬁ re and/or serious injury.

Save all warnings and instructions for future reference.

The term “power tool” in the warnings refers to your mains-operated (corded) power

tool or battery-operated (cordless) power tool.

1) Work area safety

a) Keep work area clean and well lit.

Cluttered or dark areas invite accidents.

b) Do not operate power tools in explosive atmospheres, such as in the pres-

ence of ﬂ ammable liquids, gases or dust.

Power tools create sparks which

may ignite the dust or fumes.

c) Keep children and bystanders away while operating a power tool.

Distrac-

tions can cause you to lose control.

2) Electrical safety

a) Power tool plugs must match the outlet. Never modify the plug in any way.

Do not use any adapter plugs with earthed (grounded) power tools.

Unmodi-

ﬁ ed plugs and matching outlets will reduce risk of electric shock.

b) Avoid body contact with earthed or grounded surfaces, such as pipes,

radiators, ranges and refrigerators.

There is an increased risk of electric shock

if your body is earthed or grounded.

c) Do not expose power tools to rain or wet conditions.

Water entering a power

tool will increase the risk of electric shock.

d) Do not abuse the cord. Never use the cord for carrying, pulling or unplug-

ging the power tool. Keep cord away from heat, oil, sharp edges or moving

parts.

Damaged or entangled cords increase the risk of electric shock.

e) When operating a power tool outdoors, use an extension cord suitable for

outdoor use.

Use of a cord suitable for outdoor use reduces the risk of electric

shock.

f) If operating a power tool in a damp location is unavoidable, use a residual

current device (RCD) protected supply.

Use of an RCD reduces the risk of

electric shock.

3) Personal safety

a) Stay alert, watch what you are doing and use common sense when oper-

ating a power tool. Do not use a power tool while you are tired or under

the inﬂ uence of drugs, alcohol or medication.

A moment of inattention while

operating power tools may result in serious personal injury.

b) Use personal protective equipment. Always wear eye protection.

Protec-

tive equipment such as a dust mask, non-skid safety shoes, hard hat or hearing

protection used for appropriate conditions will reduce personal injuries.

c) Prevent unintentional starting. Ensure the switch is in the off-position before

connecting to power source and/or battery pack, picking up or carrying the

tool.

Carrying power tools with your ﬁ nger on the switch or energising power

tools that have the switch on invites accidents.

d) Remove any adjusting key or wrench before turning the power tool on.

wrench or a key left attached to a rotating part of the power tool may result in

personal injury.

e) Do not overreach. Keep proper footing and balance at all times.

This enables

better control of the power tool in unexpected situations.

f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair and

clothing away from moving parts.

Loose clothes, jewellery or long hair can be

caught in moving parts.

g) If devices are provided for the connection of dust extraction and collec-

tion facilities, ensure these are connected and properly used.

Use of dust

collection can reduce dust-related hazards.

h) Do not let familiarity gained from frequent use of tools allow you to become

complacent and ignore tool safety principles.

A careless action can cause

severe injury within a fraction of a second.

4) Power tool use and care

a) Do not force the power tool. Use the correct power tool for your application.

The correct power tool will do the job better and safer at the rate for which it was

designed.

b) Do not use the power tool if the switch does not turn it on and off.

Any power

tool that cannot be controlled with the switch is dangerous and must be repaired.

c) Disconnect the plug from the power source and/or remove the battery pack,

if detachable, from the power tool before making any adjustments, changing

accessories, or storing power tools.

Such preventive safety measures reduce

the risk of starting the power tool accidentally.

d) Store idle power tools out of the reach of children and do not allow persons

unfamiliar with the power tool or these instructions to operate the power

tool.

Power tools are dangerous in the hands of untrained users.

e) Maintain power tools and accessories. Check for misalignment or binding

of moving parts, breakage of parts and any other condition that may affect

the power tool’s operation. If damaged, have the power tool repaired before

use.

Many accidents are caused by poorly maintained power tools.

f) Keep cutting tools sharp and clean.

Properly maintained cutting tools with

sharp cutting edges are less likely to bind and are easier to control.

g) Use the power tool, accessories and tool bits etc. in accordance with these

instructions, taking into account the working conditions and the work to be

performed.

Use of the power tool for operations different from those intended

could result in a hazardous situation.

h) Keep handles and grasping surfaces dry, clean and free from oil and grease.

Slippery handles and grasping surfaces do not allow for safe handling and control

of the tool in unexpected situations.

5) Battery tool use and care

a) Recharge only with the charger speciﬁ ed by the manufacturer.

A charger

that is suitable for one type of battery pack may create a risk of ﬁ re when used

with another battery pack.

b) Use power tools only with speciﬁ cally designated battery packs.

Use of any

other battery packs may create a risk of injury and ﬁ re.

c) When battery pack is not in use, keep it away from other metal objects, like

paper clips, coins, keys, nails, screws or other small metal objects, that

can make a connection from one terminal to another.

Shorting the battery

terminals together may cause burns or a ﬁ re.

d) Under abusive conditions, liquid may be ejected from the battery; avoid

contact. If contact accidentally occurs, ﬂ ush with water. If liquid contacts

eyes, additionally seek medical help.

Liquid ejected from the battery may cause

irritation or burns.

e) Do not use a battery pack or tool that is damaged or modiﬁ ed.

Damaged or

modiﬁ ed batteries may exhibit unpredictable behaviour resulting in ﬁ re, explosion

or risk of injury.

f) Do not expose a battery pack or tool to ﬁ re or excessive temperature.

Exposure to ﬁ re or temperature above 130 °C may cause explosion.

g) Follow all charging instructions and do not charge the battery pack or

tool outside the temperature range speciﬁ ed in the instructions.

Charging

improperly or at temperatures outside the speciﬁ ed range may damage the battery

and increase the risk of ﬁ re.

6) Service

a) Have your power tool serviced by a qualiﬁ ed repair person using only

identical replacement parts.

This will ensure that the safety of the power tool

is maintained.

b) Never service damaged battery packs.

Service of battery packs should only

be performed by the manufacturer or authorized service providers.

Safety instructions for pipe cutting machines

WARNING

Read all safety warnings, instructions, illustrations and speciﬁ cations provided

with this power tool.

Failure to follow all instructions listed below may result in

electric shock, ﬁ re and/or serious injury.

Save all warnings and instructions for future reference.

●

Do not use the pipe cutting machine if it is damaged.

There is a danger of accident.

●

Do not overload the pipe cutting machine, the cutting wheel (2) and the

pipe by too high feeding pressure on the feed lever (6).

The pipe cutting

machine and the cutting wheel are subject to heavier wear by too high feeding

pressure and can be damaged. At too high feeding pressure, the ends of the

pipe to be cut are pressed further inwards causing constriction of the cross section.

Pipes made of brittle material, e.g. cast pipes, can be fractured or broken by too

high feeding pressure.

●

Do not reach into moving parts in the cutting and deburring area and in the

area of the rollers (3) and height adjustable pipe rests (10).

There is a risk

of injury by crushing ﬁ ngers or hands.

●

Use REMS Herkules 3B (Art. No. 120120), REMS Herkules Y (Art. No. 120130)

REMS Herkules XL 12

(Art.-No. 120125)

material rest(s) or the height adjust-

able pipe rest(s)

(Fig. 6 (10))

to support long pipes at both ends if necessary

and align these exactly to the rollers (3) of the cutting machine.

This reduces

untrue running and uncontrolled falling to the ground.

●

Check that the pipes are running true before cutting them.

Cutting pipes that

are not straight causes imbalance and the pipe or pipe rest can fall over. The

pipe can also slip off the material or pipe rest, the pipe cutting machine can move

and the cutting wheel can be damaged. Danger of injury.

●

Only move or carry the REMS Cento / REMS Cento RF /

REMS Cento

22V /

REMS

DueCento by the feed lever (6) when this has been locked as described in 2.2.

If the feed lever is not locked there is a danger that the feed lever (6) will come away

from the spindle (8). REMS Cento /REMS Cento RF /

REMS Cento

22 V /

REMS

DueCento can then fall over or fall off. Danger of injury.

●

Protect yourself and persons accompanying the work against the rotating

pipe during cutting.

There is a risk of injury.

eng eng

●

Never leave the pipe cutting machine running unattended. Switch off the

pipe cutting machine during longer work breaks and pull out the mains plug/

battery.

Electrical devices can cause hazards which lead to material damage or

injury when left unattended.

●

Children and persons who, due to their physical, sensory or mental abilities

or lack of experience and knowledge are unable to operate the pipe cutting

machine safely may not use this pipe cutting machine without supervision

or instruction by a responsible person.

Otherwise there is a risk of operating

errors and injuries.

●

Only allow trained persons to use the pipe cutting machine.

Apprentices

may only use the pipe cutting machine when they are over 16, when this is

necessary for their training and when they are supervised by a trained operative.

●

The pipe cutting machine is not intended for use by persons (including

children) with reduced physical, sensory or mental capabilities or lack of

experience and knowledge unless they have been given supervision or

instruction concerning the use of the pipe cutting machine by a person

responsible for their safety.

Children must be supervised to ensure that they

do not play with the pipe cutting machine.

●

Check the power cable of the pipe cutting machine and extension leads

regularly for damage.

Have these renewed by qualiﬁ ed experts or an authorised

REMS customer service workshop in case of damage.

●

Only use approved and appropriately marked extension leads with a sufﬁ -

cient cable cross-section.

Use extension leads up to a length of 10 m with

cable cross-section 1.5 mm², from 10 – 30 m w

ith cable cross-section 2.5 mm².

cable cross-section 1.5 mm², from 10 – 30 m with cable cross-section 2.5 mm².cable cross-section 1.5 mm², from 10 – 30 m w

Safety notes for batteries, rapid chargers,

power supply units

WARNING

Read all safety warnings, instructions, illustrations and speciﬁ cations provided

with this power tool.

Failure to heed the instructions can result in electric shock,

ﬁ re and/or severe injuries.

Save all warnings and instructions for future reference.

See also www.rems.de → Downloads → Operating Instructions and

www.rems.de → Downloads → Safety Data Sheets → Batteries.

Explanation of symbols

WARNING

Danger with a medium degree of risk which could result in

death or severe injury (irreversible) if not heeded.

CAUTION

Danger with a low degree of risk which could result in minor

injury (reversible) if not heeded.

NOTICE

Material damage, no safety note! No danger of injury.

Read the operating manual before starting

Use ear protection

Electrical device complies with protection class II

Not suitable for using outdoors

Environmental friendly disposal

CE conformity mark

1. Technical data

Use for the intended purpose

WARNING

REMS Cento,

REMS Cento RF

REMS Cento

22 V

and REMS DueCento are intended for the purpose of cutting and deburring the inside and outside of pipes.

All other uses are not for the intended purpose and are therefore prohibited.

Guidelines for use of REMS cordless tools, batteries, rapid chargers, power supply units.

See www.rems.de → Downloads → Instruction Manuals → Cutting, chamfering, deburring: OTHER DOCUMENTS

1.1. Scope of Supply

REMS Cento Basic: Pipe cutting machine, ring spanner size 27/17, instruction manual.

REMS Cento RF Set:

Pipe cutting machine, ring spanner size 27/17, one each of pipe guides Ø 75 mm and 110 mm, RF cutting wheel, operating instructions.

REMS Cento

22 V Basic: Cordless pipe cutting machine, Li-Ion 21.6 V, 5.0 Ah batte

ry, ra

pid charger, ring spanner size SW 27/17, instruction manual.

REMS DueCento Basic: Pipe cutting machine, ring spanner size 27/17,

2 height adjustable pipe rests 1 for pipes Ø 100 – 225 mm, Ø 4 – 8",

feed lever, spring plug, instruction manual.

1.2. Article numbers REMS Cento REMS Cento RF

REMS Cento

22 V

REMS DueCento

Pipe cutting machine 84500

84500

845007

845005

REMS cutting wheel Cu-INOX for pipes of the press ﬁ tting systems of

stainless steel, copper, carbon steel 845050

845050

REMS cutting wheel Cu especially for pipes

of the press ﬁ tting systems of copper 845053

845053

REMS cutting wheel St for steel pipes, cast pipes (SML) 845052

845052

REMS cutting wheel C-SF especially for pipes of the press ﬁ tting systems/

push ﬁ tting systems of carbon steel, simultaneously produces a chamfer 845055

845055

REMS cutting wheel V, s 10, for plastic and composite tubes,

wall thickness s ≤ 10 mm 845051

845051

REMS cutting wheel P, s 21, for plastic and composite tubes,

wall thickness s ≤ 21 mm 845057

REMS cutting wheel RF 845054

REMS battery Li-Ion 21.6 V, 5.0 Ah 571581

REMS battery Li-Ion 21.6 V, 9.0 Ah 571583

Rapid charg

er 1

00 –

240 V, 90 W 571585

Rapid charg

er 1

00 –

240 V, 290 W 571587

Voltage supply 220 – 240 V, instead of 21.6 V, 40 A batteries

571578

Feed lever REMS DueCento 845218 845218

845218

Spring plug

089082 089082 089082 089082

Base frame 849315

849315

Base frame, movable 849310 849310

849310

Roller, pack of 4

845118 845118

Rollers INOX

(pack of 4)

of tubular stainless steel 845110

845110

Roller, pack of 4

845119

Roller insert for cutting pipes Ø 40 – 100 mm 845060

Ring spanner size 27/17 849112

849112

REMS Herkules 3B, material rest with tripod 120120

120120

REMS Herkules Y, material rest with clamping device 120130

120130

REMS Herkules XL 12" 120125 120125 120125

2. Start-up

CAUTION

Observe and follow the national rules and regulations for manual handling of

load weights.

2.1. Electrical connection

WARNING

Caution: Mains voltage present!

Before connecting the pipe cutting machine

or the rapid charger, check whether the voltage given on the rating plate corre-

sponds to the mains voltage. On building sites, in a wet environment, indoors

and outdoors or under similar installation conditions, only operate the pipe cutting

machine on the mains with a fault current protection switch (FI switch) which

interrupts the power supply as soon as the leakage current to earth exceeds 30

mA for 200 ms.

Batteries

(Fig. 1 (19))

Total discharging by undervoltage

The Li-Ion batteries may not drop below a minimum voltage because otherwise

the bat

tery could be damaged by “total discharge”, see graduated charging

state display. The cells of the REMS Li-Ion battery are delivered pre-charged

to approx. 40

%. Therefore the Li-Ion batteries must be charged before use a

recharged regularly. Failure to

observe this regulation of the cell manufacturer

can lead to damage to the Li-Ion battery by total discharging.

Total discharging due to storage

If a relatively low charged Li-Ion battery is stored, self discharging can lead

to total discharge damage of the battery after longer storage. Li-Ion batteries

must therefore be charged before storing and recharged every six months at

the latest and charged again before use.

NOTICE

Charge the battery before use. Recharge Li-Ion batteries regularly to avoid

their total discharge. The rechargeable battery will be damaged by exhaus-

tive discharge.

eng eng

REMS Cento REMS Cento RF

REMS Cento

22 V

REMS DueCento

Height adjustable pipe rest 1, Ø 40 – 110 mm, Ø 1½ – 4"

845220 845220

Height adjustable pipe rest

Ø 100 – 225 mm

, Ø 4 – 8"

845220

Height adjustable pipe rest

Ø 40 –

110 mm, Ø 1½ – 4"

845230

REMS Jumbo E,

folding workbench

120240 120240

120240

REMS Jumbo, folding workbench 120200 120200

120200

REMS REG 10 – 54 E, outside/inside pipe deburrer 113835

113835

REMS REG 28 – 108, inside pipe deburrer 113840

113840

Marking device for marking the insertion depth for ﬁ ttings on pipes

845530 845530

REMS CleanM, machine cleaner 140119 140119

140119

1.3. Area of application

Stainless steel pipes, copper pipes,

Carbon steel pipes of the press ﬁ tting systems

Ø 8 – 108 mm Ø 8 – 108 mm Ø 54 – 225 mm

Steel pipes EN 10255 (DIN 2440)

DN 6 – 100 DN 6 – 100 DN 40 – 150

Ø ⅛ – 4" Ø ⅛ – 4" 1½" – 6"

Ø 10 – 115 mm Ø 10 – 115 mm

Cast pipes (SML)

EN 877

(DIN 19522) DN 50 – 100 mm

DN 50 – 100 mm

DN 50 – 200 mm

Plastic tubes SDR 11

Ø 10 – 110 mm Ø 10 – 110 mm Ø 40 – 225 mm

Ø ⅛ – 4" Ø ⅛ – 4" Ø 1¼ – 8"

Multilayer composite tubes Ø 10 – 110 mm

Ø 10 – 110 mm

Ø 40 – 110 mm

Welded stainless steel drainpipe/downpipe (EN 1124) Ø 40 – 110 mm

Wall thickness, copper pipes, cast pipes (SML) ≤ 4.5 mm

≤ 4.5 mm

≤ 5.0 mm

Wall thickness plastic/composite tubes ≤ 10.0 mm

≤ 10.0 mm

≤ 21.0 mm

Operating temperature range

REMS pipe cutting machines, REMS cordless pipe cutting machine -10 °C – +60 °C (14 °F – 140 °F)

Battery

-10 °C – +60 °C (14 °F – 140 °F)

Rapid charger

0 °C – +40 °C (32 °F – 104 °F)

Rapid charger 0 °C – +40 °C (32 °F – 104 °F)Rapid charger

Voltage supply

-10 °C – +45 °C (14 °F – 113 °F)

1.4. Speed

Cutting wheel idle speed 115 rpm 115 rpm

84 rpm

115 rpm

1.5. Electrical data

REMS Cento, REMS Cento RF,

REMS Due-Cento

230 V ~; 50 – 60 Hz; 1,200 W; 5,7 A. Fuse (mains) 10 A (B), intermittent mode S3 20% (AB 2/10 min), protective insulated, radio

interference suppressed, or 110 V ~; 50 – 60 Hz; 1,200 W; 11,4 A. Fuse (mains) 20 A, intermittent mode S3 20% (AB 2/10 min),

protective insulated, radio interference suppressed.

REMS Cento

22 V: 21.6 V ; 5.0 Ah, 21.6 V ; 9.0 Ah.

Rapid charg

er: In

put: 100 V – 240 V ~; 50 – 60 Hz; 90 W, Output: 21.6 V

–

---

, all-insulated, interference-suppressed.

Rapid charg

er: In

put: 100 V – 240 V ~; 50 – 60 Hz; 290 W, Output: 21.6 V

–

---

all-insulated, interference-suppressed.

Voltage supply

: Input: 220 V – 240 V ~; 50 – 60 Hz; Output: 21.6 V

–

---

, 40 A all-insulated, interference-suppressed.

1.6. Dimensions REMS Cento REMS Cento RF

REMS Cento

22 V

REMS DueCento

L×W×H: 250×300×250 mm 250×300×250 mm

250×330×460 mm

260×430×515 mm

(10"×12"×14") (10"×12"×14")

(9.8"×13.0"×18.1")

(10.2"×16.9"×20.3")

1.7. Weight

without safety foot switch (without battery) 16.8 kg (37 lb) 16.8 kg (37 lb) 16.0 kg (35 lb) 37.0 kg (82 lb)

REMS battery Li-Ion 21.6 V, 5.0 Ah

0.8 kg (1.8 lb)

REMS battery Li-Ion 21.6 V, 9.0 Ah

1.1 kg (2.4 lb)

1.8. Noise information

Acoustic pressure level L

= 87 dB(A) L

pA = 87 dB(A) LpA

= 87 dB(A) L

pA = 87 dB(A) LpA

= 87 dB(A) L

pA = 87 dB(A) LpA

= 87 dB(A)

pA = 87 dB(A)pA

Acoustic power level L

= 98 dB(A) L

= 98 dB(A)

Acoustic pressure level L

pc peak

= 100 dB(A) L

pc peak

= 100 dB(A) L

pc peak

= 100 dB(A) L

pc peak

= 100 dB(A)

K = 3 dB(A) K = 3 dB(A) K = 3 dB(A) K = 3 dB(A)

1.9. Vibrations

Weighted rms value of acceleration < 2.5 m/s² < 2.5 m/s² < 2.5 m/s² < 2.5 m/s²

K = 1.5 m/s² K = 1.5 m/s² K = 1.5 m/s² K = 1.5 m/s²

The speciﬁ ed vibration emission value was measured according to a standard test method and can be used for comparison with another device. The speciﬁ ed vibration

emission value can also be used for an initial estimation of the cut-out.

CAUTION

The vibration emission value may differ from the speciﬁ ed value during actual use of the pipe cutting machine depending on the manner in which the pipe cutting

machine is used. Depending on the actual conditions of use (intermittent mode) , it may be necessary to deﬁ ne safety measures to protect the operator.

Only use a REMS rapid charger for charging. New Li-Ion batteries and Li-Ion

batteries which have not been used for a long time only reach full capacity after

several charges.

Machine status check,

REMS Cento

The cordless pipe cutting machine is equipped with an electronic machine

status check (Fig. 1 (18)) by a two-coloured green/red LED. The LED lights

green when the battery is fully or still sufﬁ ciently charged. The LED lights red

when the battery must be charged. If this status occurs during cutting, cutting

must be completed with a charged Li-Ion battery. The LED lights red and the

cordless pipe cutting machine switches off if overloaded. After a short dwell time,

the LED lights green again and the cutting process can be continued. The LED

ﬂ ashes red if the motor temperature has been exceeded. After a cooling time,

the LED lights green again and cutting can be continued. The cooling time is

reduced when the cordless pipe cutting machine is operated in idle mode.

If the cordless pipe cutting machine is not being used, the LED goes out after

approx. 2 hours but comes on again when the cordless pipe cutting machine

is switched back on.

duated charging state display

(Fig. 1 (20))

of the Li-Ion 21.6 V battery

The graduated charging state display shows the charging state of the battery

with 4 LEDs. At least one LED lights f

or a few seconds after pressing the key

with 4 LEDs. At least one LED lights for a few seconds after pressing the keywith 4 LEDs. At least one LED lights f

with the battery symbol. The more LEDs that light green, the higher the charging

state of the battery. If a LED ﬂ ashes red, the battery must be charged.

Rapid c

har

er (A

rt. No. 571585)

The left control lamp lights up and remains green when the mains plug is

plugged in. If a battery is inserted in the rapid charger, the green control lam

ﬂ ashes to indicate that the battery is charging. The green light stops ﬂ ashing

and remains on to signal that the battery is fully charg

ed. If the red control lamp

ﬂ ashes, the battery is defective. If a red

control lam

p comes on and stays on,

this indicates that the temperature of the rapid charge

r and/or the battery is

outside the permissible operating range of the rapid charger of 0 °C to +40 °C.

NOTICE

The rapid chargers are not suit

able for outdoor use.

2.2. Installing the pipe cutting machine

REMS Cento / REMS Cento RF

REMS Cento / REMS Cento RF, REMS Cento / REMS Cento RF

REMS Cento

22 V

Fasten the pipe cutting machine e.g. to REMS Jumbo E / REMS Jumbo (Fig. 1)

(accessory Art. No. 120240/120200) or to the base frame/mobile base frame

(Fig. 2) (accessory Art. No. 849315/849310) with 4 or 2 M 8 screws. Make sure

that there is enough room for the pipe cutting machine, REMS Jumbo/base

frame and the pipe to be cut.

Longer pipes must be supported by REMS Herkules

(Fig. 2) (

accessory Art.

No. 120120) or REMS Herkules Y (Art. No. 120130),

REMS Herkules XL 12" (Art. No. 120125),

on both sides of the pipe cutting

machine if necessary. Move the cutting wheel drive (1) forwards by turning the

feed lever (6) until the pipe to be cut (5) can be placed on the rollers (3). To set

the height of REMS Herkules, place the pipe to be cut in the centre of the rollers

(3) of the pipe cutting machine. Do not allow the pipe (5) to knock against the

cutting wheel (2), the cutting wheel could otherwise be damaged. Open the

clamping lever of REMS Herkules, lower the pipe rest of REMS Herkules, place

REMS Herkules under the pipe near the pipe cutting machine, lift the pipe rest

against the pipe and tighten the clamping lever. Place the preset REMS Herkules

under the end of the pipe. Place other material rest(s) between the pipe cutting

machine and the pipe end(s) if necessary to reduce untrue running of the pipe.

Alternatively, the pipe cutting machine (manufactured as of 2014) can be used

on a ﬁ rm, level ground with feed lever of REMS DueCento (Fig. 6 (6)) (acces-

sory Art. No. 845218). For this, remove the feed lever from the pipe cutting

machine (Fig. 1 (6)) by moving the cutting wheel drive (1) all the way up, then

turning the feed lever (6) abruptly further until the feed lever is released from

the thread. Push the feed lever of REMS DueCento (Fig. 7 (6)) onto the spindle

(Fig. 7 (8)). Make sure that there is a positive ﬁ t between the groove of the feed

lever and the parallel pin of the spindle and push the spring plug (Fig. 7 (9))

into the holes of the feed lever and the spindle (Fig. 7). Make sure that there

is enough room for the pipe cutting machine and the pipe to be cut.

Longer

pipes must be supported with pipe rest(s) 1 Ø 40 –110 mm, Ø 1½ – 4" (acces-

sory Art. No. 845220),on both sides of the pipe cutting machine if necessary.

Move the cutting wheel drive (1) forwards by turning the feed lever (6) until the

pipe to be cut (5) can be placed on the rollers (3). To set the height of the pipe

rest, place the pipe to be cut in the centre of the rollers (3) of the pipe cutting

machine. Do not allow the pipe (5) to knock against the cutting wheel (2), the

cutting wheel could otherwise be damaged. Open the clamping lever of the

pipe rest, lower the pipe rest , place the pipe rest under the pipe near the pipe

cutting machine, lift the pipe rest against the pipe and tighten the clamping

lever. Place the preset pipe rest under the end of the pipe. Place other pipe

rest(s) between the pipe cutting machine and the pipe end(s) if necessary to

reduce untrue run

ning of the pipe

Remove the pipe from the rollers (3) if necessary to ﬁ t the feed lever REMS

Cento / REMS Cento RF,

REMS Cento

22 V (Fig. 1 (6)). Pull out the spring plug

(Fig. 7 (9)) if necessary and remove the feed lever of REMS DueCento (Fig. 6

(6)). Screw on feed lever of REMS Cento / REMS Cento RF,

REMS Cento

22 V

(Fig. 1 (6)). Move the cutting wheel drive (1) down and pull the feed lever tight

abruptly. Always only use one feed lever.

CAUTION

REMS Cento / REMS Cento RF,

REMS Cento

22 V may only be moved or

carried by the feed lever of REMS DueCento (6) when this has been locked

with the spring plug (9) as described above. Otherwise there is a danger that

the feed lever (6) will come away from the spindle (8). REMS Cento / REMS

Cento RF,

REMS Cento

22 V can fall over or drop. Danger of injury!

Use REMS Cento RF and REMS cutting wheel RF for cutting welded stainless

steel drainpipes/downpipes (EN 1124). To cut diameters 75 mm and 110 mm,

ﬁ x the appropriate pipe guide (Fig. 5 (15)) to the stand (17) with the two cylinder

head screws (16). Move the cutting wheel drive (1) right up by turning the feed

lever (6). To place pipes with a diameter of 75 mm and 110 mm on the rollers

(3), push through the side of the pipe guide (15). Do not allow the pipe (5) to

knock against the cutting wheel (2), the cutting wheel could otherwise be

damaged. Use/set pipe rests as described above.

NOTICE

When the pipe guide (15) is ﬁ tted, the hexagon nut for ﬁ xing the cutting wheel

could hit the pipe guide (15) if the cutting wheel drive (1) is moved too far down.

REMS DueCento

Place the pipe cutting machine on a ﬁ rm, level base. Make sure that there is

enough room for the pipe cutting machine, the height adjustable pipe rests and

the pipe to be cut. Push the feed lever (6) onto the spindle (8). Make sure that

there is a positive ﬁ t between the groove of the feed lever and the parallel pin

of the spindle and push the spring plug (9) into the holes of the feed lever and

the spindle (Fig. 7). Longer pipes must be supported with height-adjustable

pipe rests (Fig. 6 (10)) on both sides of the machine if necessary. Move the

cutting wheel drive (1) forwards by turning the feed lever (6) until the pipe to

be cut (5) can be placed on the rollers (3). To set the height of the height adjust-

able rests (10), place the pipe to be cut in the centre of the rollers (3) of the

pipe cutting machine. Do not allow the pipe (5) to knock against the cutting

wheel (2), the cutting wheel could otherwise be damaged. Open the clamping

lever (11) of the height adjustable pipe rests (10). Place the height adjustable

pipe rests (10) under the pipe near the pipe cutting machine (Fig. 8), lift against

the pipe and tighten the clamping lever (11). Place the preset pipe rests under

each end of the pipe. Place other pipe rest(s) between the pipe cutting machine

and the pipe end(s) if necessary to reduce untrue running of the pipe.

Do not fasten REMS DueCento and height adjustable pipe rests (10) to the

base because otherwise a pipe running off centre could break the cutting wheel.

CAUTION

REMS DueCento may only be moved or carried by the feed lever (6) when this

has been locked with the spring plug (9) as described above. Otherwise there

is a danger that the feed lever (6) will come away from the spindle (8). REMS

DueCento can then fall over or fall off. Danger of injury!

2.3. Fitting (changing) the cutting wheel (2)

Pull out the mains plug or remove the battery! Choose suitable cutting wheel.

Loosen the hexagonal nut for fastening the cutting wheel (right-hand thread)

with the size 27 ring spanner provided. Insert (change) cutting wheel (2). Make

sure that the driver pins of the drive shaft engage in the holes of the cutting

wheel. Tighten the hexagonal nut.

NOTICE

An unsuitable cutting wheel will be damaged or the pipe will not be cut.

Use

only original REMS cutting wheels!

2.4. Cutting pipes Ø 40 –

110 mm, Ø 1½ – 4

with REMS DueCento (Fig.

)

Place roller insert for cuttin

g pipes Ø 40 – 110 mm, Ø 1½ – 4" (14) (

accessory

Art. No.

845060), on the rollers (3). For pipes Ø 40 – 70 mm or for pipes

Ø 70 – 110 mm, place roller insert in the rollers (3) as shown in Fig.

Longer

pipes must be supported by height adjustable pipe rests 2

Ø 40– 110 mm (acces-

sory Art. No. 845230), on both sides of the pipe cutting machine if necessary,

see 2.2. REMS DueCento.

3. Operation

CAUTION

Danger of injury!

Wear suitable clothing. Do not wear loose clothing or jewellery. Keep hair,

clothing and gloves away from moving parts.

Loose clothing, jewellery or

long hair can get caught in moving parts.

3.1. Work procedure

CAUTION

Support longer pipes (see 2.2)! The cut pipe sections can fall to the ﬂ oor

immediately after being cut!

Move the cutting wheel drive (1) forwards by turning the feed lever (6) until the

pipe to be cut (5) can be placed on the rollers (3). Outside burr (sawing burr)

must be removed from the pipe otherwise the rollers will be damaged. Make

sure that the REMS cutting wheel (2) suitable for the pipe to be cut is selected/

ﬁ tted. Do not allow the pipe (5) to knock against the cutting wheel (2) when

inserting, the cutting wheel could be damaged. Mark the cutting point on the

pipe and position it to the cutting wheel. Press the safety foot switch (7). Turn

the feed lever (6) until the cutting wheel sets the pipe in rotation. Then turn the

eng eng

feed lever (6) approx. 30° further (corresponds to the hour distance on the dial

of a clock). Let the pipe turn about another 2 turns

without further feeding

before

re-engaging by a 30° turn of the feed lever. Repeat the process.

For cutting Ø 8 – 22 mm pipes with REMS Cento,

REMS Cento

22 V, place two

Ø 28 x 220 mm pipe sections on the rollers (3).

NOTICE

If the cutting wheel breaks during cutting, the same cutting notch in the pipe to

be cut may not be used after changing the cutting wheel.

The changed cutting

wheel will be damaged by fragments left in the groove.

3.2. Supporting the material

Longer pipes must be supported, on both sides of the pipe cutting machine if

necessary (see 2.2).

3.3. Deburring

Deburring of inside of pipe

With the REMS REG 28 – 108 (12) pipes of Ø 28 – 108 mm, Ø ¾ – 4" can be

deburred on the inside. The REMS REG 28 – 108 is driven by a cutting wheel

(Fig. 3). The cutting wheels REMS cutting wheel Cu-INOX (Art. No. 845050),

REMS cutting wheel Cu (Art. No. 845053) and REMS cutting wheel RF (Art.

No. 845054) can be used for driving. Use one or more REMS Herkules 3B (Art.

No. 1201

0), REMS Herkules Y (Art. No. 120130)

, REMS Herkules XL 12" (Art.

No. 120125)

or height adjustable pipe rest(s)

(Fig. 6 (10))

for deburring longer

ipes.

NOTICE

Make sure that the blade of the cutting wheel (2) protrudes into the groove of

the REMS REG 28 – 108 (12) (Fig. 3).

Deburring of outside/inside of pipes (Fig. 4)

With the REMS REG 10 – 54 E (13) pipes of Ø 10 – 54 mm, Ø ½ – 2⅛" can be

deburred on the outside and inside. There is a bit holder on the back of the

cutting wheel shaft for driving the REMS REG 10 – 54 E. The pipes to be

deburred are pressed by hand against the REMS REG 10 – 54 E set into rota-

tion by the pipe cutting machine.

NOTICE

Remove REMS REG 10 – 54 E (13) for cutting pipes. The bit holder is approved

only

for REMS REG 10 – 54 E. Other tools with bit holder are not approved.

3.4. Marking device (Fig. 10)

For marking the insertion depth for ﬁ ttings on pipes. For REMS Cento,

REMS

Cento

22 V.

4. Maintenance

Notwithstanding the maintenance described below, it is recommended to send

in the pipe cutting machine to an authorised REMS contract customer service

workshop for inspection and periodic testing of electrical devices at least once

a year. In Germany, such periodic testing of electrical devices should be

performed in accordance with DIN VDE 0701-0702 and also prescribed for

mobile electrical equipment according to the accident prevention rules DGUV,

regulation 3 "Electrical Systems and Equipment". In addition, the respective

national safety provisions, rules and regulations valid for the application site

must be considered and observed.

4.1. Maintenance

WARNING

Before

service work, pull the mains plug or remove the battery!

Keep the rollers (3) of the pipe cutting machine and the roller insert (14) as well

as the cutting wheel (2) and cutting wheel holder clean. Clean the spindle (8)

and guides of the cutting wheel drive (1) from time to time and grease lightly

with machine oil. Clean heavily soiled metal parts with the REMS CleanM (Art.

No. 140119) cleaner, for example, and then protect against rust.

Clean plastic parts (e.g. housing) only with the REMS CleanM machine cleaner

(Art. No. 140119) or a mild soap and a damp cloth. Do not use household

cleaners. These often contain chemicals which can damage the plastic parts.

Never use petrol, turpentine, thinner or similar products to clean plastic parts.

Make sure that liquids never get inside the pipe cutting machine.

4.2. Inspection / Maintenance

WARNING

Before any repair work, pull the mains plug or remove the battery!

This

work may only be performed by qualiﬁ ed personnel.

The gear of REMS Cento, REMS Cento RF,

REMS Cento

22 V and REMS

DueCento is maintenance-free. It runs in a life-long grease ﬁ lling and therefore

needs no lubrication. The motor has carbon brushes. These are subject to wear

and must therefore by checked and changed by qualiﬁ ed specialists or an

authorised REMS customer service workshop from time to time. Only use

original REMS carbon brushes. The carbon brushes of the DC motors wear in

cordless pipe cutting machines. These cannot be replaced; the DC motor must

be replaced. See also page 5. Behaviour in the event of faults.

eng eng

5. Behaviour in the event of faults

5.1.

Fault:

Pipe cutting machine stops during operation. The LED of the machine status check (18) lights red (

REMS Cento

22 V).

Cause:

Remedy:

●

Feeding pressure too high.

●

Reduce feeding pressure. Wait until the LED lights green (

REMS Cento

22 V).

●

Blunt/broken cutting wheel.

●

Change cutting wheel.

●

Worn carbon brushes.

●

Have the carbon brushes or DC motor changed by qualiﬁ ed personnel or an

authorised REMS customer service workshop.

●

Battery depleted or defective (

REMS Cento

22 V).

●

Charge the battery with the Li-Ion rapid charger or change the battery.

●

Unsuitable battery inserted (

REMS Cento

22 V).

●

Usable batteries, see 1.5.

5.2.

Fault:

Pipe stops during cutting.

Cause:

Remedy:

●

Pipe not round.

●

Reduce feeding pressure.

●

Pipe not deburred on the outside.

●

Deburr pipe on the outside.

●

Rollers (3) soiled.

●

Clean rollers with machine cleaner REMS CleanM (Art. No. 140119), then

protect against rust.

5.3.

Fault:

Pipe is not cut.

Cause:

Remedy:

●

Unsuitable cutting wheel.

●

Select and change cutting wheel according to the pipe to be cut.

●

Pipe not round.

●

Reduce feeding pressure.

●

Pipe not deburred on the outside.

●

Deburr pipe on the outside.

●

Cutting wheel damaged.

●

Change cutting wheel.

5.4.

Fault:

Pipe not cut completely, stops.

Cause:

Remedy:

●

Unsuitable cutting wheel.

●

Select and change cutting wheel according to the pipe to be cut.

●

Pipe not running round.

●

Stop pipe cutting machine. Break off the pipe section completely by hand,

e.g. with a screwdriver.

●

Feeding pressure too high.

●

Reduce feeding pressure.

6. Disposal

REMS Cento, REMS Cento RF,

REMS Cento

22 V, REMS DueCento, batteries

and rapid chargers may not be thrown in the domestic waste after use. They

must be disposed of properly by law. Lithium batteries and battery packs of all

battery systems may only be disposed of in the discharged state, all contacts

of incompletely discharged lithium batteries and battery packs must be covered

with insulating tape.

7. Manufacturer’s Warranty

The warranty period shall be 12 months from delivery of the new product to the

ﬁ rst user. The date of delivery shall be documented by the submission of the

original purchase documents, which must include the date of purchase and the

designation of the product. All functional defects occurring within the warranty

period, which are clearly the consequence of defects in production or materials,

will be remedied free of charge. The remedy of defects shall not extend or

renew the warranty period for the product. Damage attributable to natural wear

and tear, incorrect treatment or misuse, failure to observe the operational

instructions, unsuitable operating materials, excessive demand, use for unau-

thorized purposes, interventions by the customer or a third party or other

reasons, for which REMS is not responsible, shall be excluded from the warranty

Services under the warranty may only be provided by customer service stations

authorized for this purpose by REMS. Complaints will only be accepted if the

product is returned to a customer service station authorized by REMS without

prior interference and in a fully assembled condition. Replaced products and

parts shall become the property of REMS.

The user shall be responsible for the cost of shipping and returning the product.

A list of the REMS-authorized customer service stations is available on the

Internet under www.rems.de. For countries which are not listed, the product

must be sent to the SERVICE-CENTER, Neue Rommelshauser Strasse 4,

71332 Waiblingen, Deutschland. The legal rights of the user, in particular the

right to make claims against the seller in case of defects as well as claims due

to wilful violation of obligations and claims under the product liability law are

not restricted by this warranty.

This warranty is subject to German law with the exclusion of the conﬂ ict of laws

rules of German International Private Law as well as with the exclusion of the

United Nations Convention on Contracts for the International Sales of Goods

(CISG). Warrantor of this world-wide valid manufacturer’s warranty is REMS

GmbH & Co KG, Stuttgarter Str. 83, 71332 Waiblingen, Deutschland.

8. Spare parts lists

For spare parts lists, see

www.rems.de

→ Downloads → Parts lists.

eng eng

5.5.

Fault:

Pipe cutting machine does not start.

Cause:

Remedy:

●

Mains lead defective (REMS Cento, REMS Cento RF,

REMS DueCento).

●

Have the mains lead changed by qualiﬁ ed personnel or an authorised

REMS customer service workshop.

●

Battery depleted or defective (

REMS Cento

22 V).

●

Charge the battery with the Li-Ion rapid charger or change the battery.

●

Unsuitable battery inserted (

REMS Cento

22 V).

●

Usable batteries, see 1.5.

●

Pipe cutting machine defective.

●

Have the pipe cutting machine inspected/repaired by an authorised REMS

customer service workshop.

●

Worn carbon brushes.

●

Have the carbon brushes or DC motor changed by qualiﬁ ed personnel or an

authorised REMS customer service workshop.

●

Feeding pressure too high.

●

Reduce feeding pressure.

5.6.

Fault:

Cutting wheel becomes blunt or breaks out after 1 or 2 cuts.

Cause:

Remedy:

●

Cutting in a cutting notch in which the previous cutting wheel already

became blunt or was damaged.

●

Place the cutting wheel next to the notch with the remaining fragments.

●

Unsuitable cutting wheel.

●

Select and change cutting wheel according to the pipe to be cut.

●

Pipe material is unsuitable for cutting.

●

Only use approved pipes, see 1.3.

5.7.

Fault:

Cutting of the pipes leaves marks on the outside of the pipes.

Cause:

Remedy:

●

Rollers (3) of the pipe cutting machine and/or the roller insert (14) soiled.

●

Clean rollers with machine cleaner REMS CleanM (Art. No. 140119),

then protect against rust.

●

Rollers (3) of the pipe cutting machine and/or the roller insert (14)

damaged.

●

Change rollers.

5.8.

Fault:

A wavy cutting edge is made when cutting stainless steel drainpipes/downpipes (EN 1124) with REMS Cento RF.

Cause:

Remedy:

●

Feeding pressure too high.

●

Reduce feeding pressure.

●

Blunt/broken cutting wheel.

●

Change cutting wheel.

●

Unsuitable cutting wheel.

●

Use REMS cutting wheel RF (Art. No. 845054).

5.9.

Fault:

REMS Cento

22 V stops, the LED of the machine status check (18) ﬂ ashes red.

Cause:

Remedy:

●

Motor temperature exceeded.

●

Wait until the LED lights green. Switch on the REMS cordless tool and let it run

without load to shorten the cooling time.

PART 2

REMS Curvo

REMS Curvo 50

REMS Akku Curvo

REMS Sinus

Fig. 1 REMS Nano

Fig. 2 REMS

Nano 11 V

Fig. 3

Fig. 4

Li-Ion

Li-Ion Plus

Li-Ion 22 V

NiMH

220 – 240 V, 12,0 V, 25A

220 – 240 V, 14,4 V, 33A

100 –120 V, 14,4 V, 18A

220 – 240 V, 21,6 V, 15A

220 – 240 V, 21,6 V, 40A

10,8 V, 1,5Ah

14,4 V, 1,5Ah

14,4 V, 3,0Ah

18,0 V, 3,0Ah

21,6 V, 1,5Ah

21,6 V, 2,5Ah

21,6 V, 5,0Ah

21,6 V, 9,0Ah

12,0 V, 2,0Ah

18,0 V, 2,0Ah

Typ Akku-Werkzeug

844510

571545

571555

565225

571570

571571

571581

571583

571510

565210

571535

571565

571567

571578

560007

Akku-Cat ANC VE

18,0 V

●

560009

Akku-Cat ANC VE

18,0 V

●

580001

Akku-Curvo

18,0 V

●

580002

Akku-Curvo

18,0 V

●

575003

Akku-Ex-Press Cu

12,0 V

●

575002

Akku-Ex-Press Mini Q&E

12,0 V

●

575004

Akku-Ex-Press Q&E

14,4 V

●

575001

Akku-Ex-Press Q&E

12,0 V

●

575005

Akku-Ex-Press Q&E ACC

14,4 V

●

575006

Akku-Ex-Press Cu ACC

14,4 V

●

575008

Akku-Ex-Press P ACC

14,4 V

●

175200

Akku-LED-Lampe

14,4 V

●

571000

Akku-Press

12,0 V

●

571003

Akku-Press 14 V

14,4 V

●

576000

Akku-Press 22 V ACC

21,6 V

●

571001

Akku-Press ACC

12,0 V

●

571004

Akku-Press 14 V ACC

14,4 V

●

579001

Akku-Press XL 45 kN 22 V ACC

21,6 V

●

530004

Amigo 22 V

21,6 V

●

573002

Ax-Press 15

14,4 V

●

573001

Ax-Press 15

12,0 V

●

573020

Ax-Press 25 22 V ACC

21,6 V

●

573003

Ax-Press 25 ACC

14,4 V

●

573021

Ax-Press 25 L 22 V ACC

21,6 V

●

573004

Ax-Press 25 L ACC

14,4 V

●

573008

Ax-Press 30 22 V

21,6 V

●

573005

Ax-Press 40

12,0 V

●

573006

Ax-Press 40

14,4 V

●

560010

Cat 22 V VE

21,6 V

●

845007

Cento 22 V

21,6 V

●

347005

Collum 22 V

21,6 V

●

580004

Curvo 22 V

21,6 V

●

575010

Ex-Press 22 V ACC

21,6 V

●

190000

Helix VE

14,4 V

●

153419 Hydro-Swing 22 V

21,6 V

●

175210 Lumen 2800 22 V

21,6 V

●

578002

Mini-Press 22 V ACC

21,6 V

●

578000

Mini-Press ACC

12,0 V

●

578001

Mini-Press 14 V ACC

14,4 V

●

578003

Mini-Press S 22 V ACC

21,6 V

●

844001

Nano 11 V

14,4 V

●

560011

Tiger 22 V VE

21,6 V

●

571560

Schnelllade

gerät 220

– 240 V,

50– 60 Hz

, 65W

●

571560

Schnelllade

gerät 100

–120 V,

50– 60 Hz

, 65W

●

571575

Schnelllade

gerät 220

– 240 V,

50– 60 Hz

, 70 W

●

571575

Schnelllade

gerät 100

–120 V,

50– 60 Hz

, 70 W

●

571585

Schnelllade

gerät 100

– 240 V,

50– 60 Hz

, 90 W

●

571587

Schnelllade

gerät 100

– 240 V,

50– 60 Hz

, 290 W

●

eng eng

Translation of the Original Instruction Manual

Fig. 1 – 2

1 Base frame

2 Pipe arm

3 Fastening holes (not illustrated)

4 Cutting wheel

5 Hexagonal nut

6 Pipe rest

7 Handle

8 Safety inching switch

9 High-Power-Battery

Guidelines for use of REMS cordless tools, batteries, rapid chargers,

power supply units

Fig. 4

General power tool safety warnings

WARNING

Read all safety warnings, instructions, illustrations and speciﬁ cations provided

with this power tool.

Failure to follow all instructions listed below may result in

electric shock, ﬁ re and/or serious injury.

Save all warnings and instructions for future reference.

The term “power tool” in the warnings refers to your mains-operated (corded) power

tool or battery-operated (cordless) power tool.

1) Work area safety

a) Keep work area clean and well lit.

Cluttered or dark areas invite accidents.

b) Do not operate power tools in explosive atmospheres, such as in the pres-

ence of ﬂ ammable liquids, gases or dust.

Power tools create sparks which

may ignite the dust or fumes.

c) Keep children and bystanders away while operating a power tool.

Distrac-

tions can cause you to lose control.

2) Electrical safety

a) Power tool plugs must match the outlet. Never modify the plug in any way.

Do not use any adapter plugs with earthed (grounded) power tools.

Unmodi-

ﬁ ed plugs and matching outlets will reduce risk of electric shock.

b) Avoid body contact with earthed or grounded surfaces, such as pipes,

radiators, ranges and refrigerators.

There is an increased risk of electric shock

if your body is earthed or grounded.

c) Do not expose power tools to rain or wet conditions.

Water entering a power

tool will increase the risk of electric shock.

d) Do not abuse the cord. Never use the cord for carrying, pulling or unplug-

ging the power tool. Keep cord away from heat, oil, sharp edges or moving

parts.

Damaged or entangled cords increase the risk of electric shock.

e) When operating a power tool outdoors, use an extension cord suitable for

outdoor use.

Use of a cord suitable for outdoor use reduces the risk of electric

shock.

f) If operating a power tool in a damp location is unavoidable, use a residual

current device (RCD) protected supply.

Use of an RCD reduces the risk of

electric shock.

3) Personal safety

a) Stay alert, watch what you are doing and use common sense when oper-

ating a power tool. Do not use a power tool while you are tired or under

the inﬂ uence of drugs, alcohol or medication.

A moment of inattention while

operating power tools may result in serious personal injury.

b) Use personal protective equipment. Always wear eye protection.

Protec-

tive equipment such as a dust mask, non-skid safety shoes, hard hat or hearing

protection used for appropriate conditions will reduce personal injuries.

c) Prevent unintentional starting. Ensure the switch is in the off-position before

connecting to power source and/or battery pack, picking up or carrying the

tool.

Carrying power tools with your ﬁ nger on the switch or energising power

tools that have the switch on invites accidents.

d) Remove any adjusting key or wrench before turning the power tool on.

wrench or a key left attached to a rotating part of the power tool may result in

personal injury.

e) Do not overreach. Keep proper footing and balance at all times.

This enables

better control of the power tool in unexpected situations.

f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair and

clothing away from moving parts.

Loose clothes, jewellery or long hair can be

caught in moving parts.

g) If devices are provided for the connection of dust extraction and collec-

tion facilities, ensure these are connected and properly used.

Use of dust

collection can reduce dust-related hazards.

h) Do not let familiarity gained from frequent use of tools allow you to become

complacent and ignore tool safety principles.

A careless action can cause

severe injury within a fraction of a second.

4) Power tool use and care

a) Do not force the power tool. Use the correct power tool for your application.

The correct power tool will do the job better and safer at the rate for which it was

designed.

b) Do not use the power tool if the switch does not turn it on and off.

Any power

tool that cannot be controlled with the switch is dangerous and must be repaired.

c) Disconnect the plug from the power source and/or remove the battery pack,

if detachable, from the power tool before making any adjustments, changing

accessories, or storing power tools.

Such preventive safety measures reduce

the risk of starting the power tool accidentally.

d) Store idle power tools out of the reach of children and do not allow persons

unfamiliar with the power tool or these instructions to operate the power

tool.

Power tools are dangerous in the hands of untrained users.

e) Maintain power tools and accessories. Check for misalignment or binding

of moving parts, breakage of parts and any other condition that may affect

the power tool’s operation. If damaged, have the power tool repaired before

use.

Many accidents are caused by poorly maintained power tools.

f) Keep cutting tools sharp and clean.

Properly maintained cutting tools with

sharp cutting edges are less likely to bind and are easier to control.

g) Use the power tool, accessories and tool bits etc. in accordance with these

instructions, taking into account the working conditions and the work to be

performed.

Use of the power tool for operations different from those intended

could result in a hazardous situation.

h) Keep handles and grasping surfaces dry, clean and free from oil and grease.

Slippery handles and grasping surfaces do not allow for safe handling and control

of the tool in unexpected situations.

5) Battery tool use and care

a) Recharge only with the charger speciﬁ ed by the manufacturer.

A charger

that is suitable for one type of battery pack may create a risk of ﬁ re when used

with another battery pack.

b) Use power tools only with speciﬁ cally designated battery packs.

Use of any

other battery packs may create a risk of injury and ﬁ re.

c) When battery pack is not in use, keep it away from other metal objects, like

paper clips, coins, keys, nails, screws or other small metal objects, that

can make a connection from one terminal to another.

Shorting the battery

terminals together may cause burns or a ﬁ re.

d) Under abusive conditions, liquid may be ejected from the battery; avoid

contact. If contact accidentally occurs, ﬂ ush with water. If liquid contacts

eyes, additionally seek medical help.

Liquid ejected from the battery may cause

irritation or burns.

e) Do not use a battery pack or tool that is damaged or modiﬁ ed.

Damaged or

modiﬁ ed batteries may exhibit unpredictable behaviour resulting in ﬁ re, explosion

or risk of injury.

f) Do not expose a battery pack or tool to ﬁ re or excessive temperature.

Exposure to ﬁ re or temperature above 130 °C may cause explosion.

g) Follow all charging instructions and do not charge the battery pack or

tool outside the temperature range speciﬁ ed in the instructions.

Charging

improperly or at temperatures outside the speciﬁ ed range may damage the battery

and increase the risk of ﬁ re.

6) Service

a) Have your power tool serviced by a qualiﬁ ed repair person using only

identical replacement parts.

This will ensure that the safety of the power tool

is maintained.

b) Never service damaged battery packs.

Service of battery packs should only

be performed by the manufacturer or authorized service providers.

Safety instructions for electric pipe and Cordless

Pipe Cutting Machines

WARNING

Read all safety warnings, instructions, illustrations and speciﬁ cations provided

with this power tool.

Failure to follow all instructions listed below may result in

electric shock, ﬁ re and/or serious injury.

Save all warnings and instructions for future reference.

●

Do not use the power tool if it is damaged.

There is a danger of accident.

●

Only connect the power tool of protection class I to a socket/extension lead

with a functioning PE conductor.

There is a danger of electric shock.

●

Do not overload the power tool, do not use damaged cutting wheels and

cut with a reasonable feeding pressure.

The power tool and the cutting wheel

are subject to heavier wear by too high feeding pressure and can be damaged.

A too high feeding pressure, the ends of the pipe to be cut are pressed further

inwards causing constriction of the cross section.

●

Do not reach into moving parts in the cutting area and in the area of the

pipe rest (6) and the material rest(s).

There is a risk of injury.

●

Use REMS Herkules 3B (accessory, Art. No. 120120), REMS Herkules Y

(accessory, Art. No. 120130) material rest(s) to support long pipes at both

ends if necessary and align these exactly to the pipe rest (6) of the power

tool.

This reduces off-centre running of the pipes and the cut pipes do not fall

onto the ﬂ oor.

●

Check that the pipes are running true before cutting them.

Cutting pipes that

are not straight causes imbalance and the pipe or pipe rest can fall over. The

pipe can also slip off the material rest, the power tool can move and the cutting

wheel can be damaged. Danger of injury.

●

Protect persons accompanying the work against the rotating pipe during

cutting.

Danger of injury.

●

Only allow trained persons to use the power tool.

Apprentices may only use

the power tool when they are over 16, when this is necessary for their training

and when they are supervised by a trained operative.

●

Children and persons who, due to their physical, sensory or mental abili-

ties or lack of experience and knowledge are unable to operate the power

tool safely may not use this power tool without supervision or instruction

by a responsible person.

Otherwise there is a risk of operating errors and

injuries.

●

Never let the power tool operate unattended. Switch off the power tool

during longer work breaks, pull out the mains plug/battery.

Electrical devices

can cause hazards which lead to material damage or injury when left unattended.

●

Check the power cable, extension leads of the power tool and the power

supply regularly for damage.

Have these renewed by qualiﬁ ed experts or an

authorised REMS customer service workshop in case of damage.

●

Only use approved and appropriately marked extension leads with a sufﬁ -

cient cable cross-section.

Use extension leads up to a length of 10 m with

cable cross-section 1.5 mm², from 10– 30 m with cable cross-section 2.5 mm².

Safety instructions for batteries, rapid chargers

WARNING

Read all safety warnings, instructions, illustrations and speciﬁ cations provided

with this power tool.

Failure to follow all instructions listed below may result in

electric shock, ﬁ re and/or serious injury.

Save all warnings and instructions for future reference.

See also www.rems.de → Downloads → Instruction Manuals

and

www.rems.de → Downloads → Safety Data Sheets.

Explanation of symbols

WARNING

Danger with a medium degree of risk which could result in death

or severe injury (irreversible) if not heeded.

CAUTION

Danger with a low degree of risk which could result in minor injury

(reversible) if not heeded.

NOTICE

Material damage, no safety note! No danger of injury.

Read the operating instructions

before

use

REMS Nano complies with protection class I

REMS

Nano 11 V

and rapid charger comply

with protection class Il

Not suitable for using outdoors

Environmentally friendly disposal

CE conformity mark

1. Technical Data

Use for the intended purpose

WARNING

REMS Nano and REMS

Nano 11 V

are intended for the purpose of cutting pipes.

All other uses are not for the intended purpose and are prohibited.

1.1. Scope of Supply

REMS Nano: Electric pipe cutting machine (without cutting wheel),

single open-ended wrench size 8, operating instructions,

carrying case.

REMS

Nano 11 V

: Cordless pipe cutting machine (without cutting wheel),

Li-Ion batter

y, r

apid charger, single open-ended wrench

size 8, operating instructions, carrying case.

1.2. Article numbers

REMS Nano 844000

REMS

Nano 11 V

844001

REMS High-Power-Battery Li-Ion 10.8 V, 1.5 Ah 844510

Rapid-charge

r 2

20 – 240 V, 65 W 571560

REMS cutting wheel Cu-INOX 844050

REMS cutting wheel V 844051

REMS Herkules 3B 120120

REMS Herkules Y 120130

REMS Jumbo 120200

REMS Jumbo E 120240

Carrying case 574436

System case L-Boxx with inlay 844045

REMS CleanM 140119

1.3. Application Area

REMS Nano, REMS

Nano 11 V

Pipes of pressﬁ tting systems made of

●

stainless steel, C-steel (not jacketed) Ø 12 – 28 mm

●

semi-hard and hard copper Ø 10 – 35 mm

●

composite pipes Ø 10 – 40 mm

Operating tem

perature range

REMS Nano, REMS

Nano 11 V

–10 °C – +60 °C (14 °F – +140 °F)

Battery –10 °C – +60 °C (14 °F – +140 °F)

Rapid charger 0 °C – +40 °C (32 °F – +

104

°F)

1.4. Speed

REMS Nano, REMS

Nano 11 V

Idle speed of cutting wheel 130 min־¹

1.5. Electrical Data

REMS Nano:

230 V~; 50 – 60 Hz; 130 W

Fuse (mains) 10 A (B), cut-out operation S3 20 % AB 2/10 min,

radio interference suppressed, protection class I, PE conductor as of

machine no. 3650

REMS

Nano 11 V

10,8 V

–

---

; 1.5 A

Rapid-charge

r I

nput

220 – 240 V~; 50 – 60 Hz; 65 W

Output 10,8 – 18 V

–

---

all-insulated, interference-suppressed

Input 100 – 120 V~; 50 – 60 Hz; 65 W

Output 10,8 – 18 V

–

---

all-insulated, interference-suppressed

1.6. Dimensions

REMS Nano:

L× W × H: 405 × 90 × 103 mm (15.9"× 3.5"× 4.1")

REMS

Nano 11 V

L× W × H: 408 × 88 × 105 mm (16.1"× 3.4"× 4.1")

1.7. Weights

REMS Nano 1.9 kg (4.2 lb)

REMS

Nano 11 V

drive machine without battery 2.0 kg (4.4 lb)

REMS battery Li-Ion 0.2 kg (0.4 lb)

1.8. Noise Data

Workplace-related emission value

= 78 d

wA = 78 dwA

B(A)

= 67 d

pA = 67 dpA

B(A)

pC, peak

= 87 d

B(A)

K = 3 dB

1.9. Vibrations

Weighted effective value of the acceleration 1.2 m/s² K = 1.5 m/s²

The indicated weighted effective value of acceleration has been measured

against standard test procedures and can be used by way of comparison with

another device. The indicated weighted effective value of acceleration can also

be used as a preliminary evaluation of the exposure.

CAUTION

The indicated weighted effective value of acceleration can differ during operation

from the indicated value, dependent on the manner in which the device is used.

Dependent upon the actual conditions of use (periodic duty) it may be necessary

to establish safety precautions for the protection of the operator.

2. Start-up

2.1. Electrical Connection

WARNING

Caution: Mains voltage present!

Before connecting the electric pipe cutting

machine or the rapid charger, check whether the voltage given on the rating

plate corresponds to the mains voltage. Only use sockets/extension leads with

a functioning protected earth contact for REMS Nano. On building sites, in a

wet environment, indoors and outdoors or under similar installation conditions,

only operate the electric pipe cutting machine on the mains with a fault current

protected switch (FI breaker) which interrupts the power supply as soon as the

leakage current to earth exceeds 30 mA for 200 ms.

Rechargeable batteries

NOTICE

Always hold the battery (9) upright when inserting it in the drive unit or the rapid

charger. If inserted at an angle it can cause damage to the contacts and result

in a short circuit which damages the battery.

Total discharging by undervoltage

The Li-Ion batteries may not drop below a minimum voltage because otherwise

the battery could be damaged by "total discharge". The cells of the REMS Li-Ion

battery are delivered pre-charged to approx. 40%. Therefore the Li-Ion batteries

must be charged before use and recharged regularly. Failure to observe this

regulation of the cell manufacturer can lead to damage to the Li-Ion battery by

total discharging.

Total discharging due to storage

If a relatively low charged Li-Ion battery is stored, self discharging can lead to

total discharge damage of the battery after longer storage. Li-Ion batteries must

therefore be charged before storing and recharged every six months at the

latest and charged again before use.

eng eng

NOTICE

Charge the battery before use. Recharge Li-Ion batteries regularly to avoid

their total discharge. The rechargeable battery will be damaged by total

discharge.

Only use approved REMS rapid chargers for charging the REMS battery, see

Guidelines for use, ﬁ g. 4. New Li-Ion batteries and Li-Ion batteries which have

not been used for a long time only reach full capacity after several charges.

Rapid charge

r (accessory art. no.

571560)

The left control lamp lights up and remains green when the mains plug is

plugged in. If a battery is inserted in the rapid charger, the green control lamp

ﬂ ashes to indicate that the battery is charging. The green light stops ﬂ ashing

and remains on to signal that the battery is fully charged. If the red control lamp

ﬂ ashes, the battery is defective. If the red control lamp comes on and remains

on, this indicates that the temperature of the rapid charger is outside the permis-

sible range of 0°C to +

40°C

NOTICE

The rapid chargers are not suitable for outdoor use.

2.2. Installing the Machine

Place the electric pipe cutting machine on a REMS Jumbo E or REMS Jumbo

collapsible workbench (accessory, art. No. 120240 or 120200). Alternatively,

unscrew the pipe arm (2) and clamp the basic body (1) in the vice (Fig. 3) or

bolt the basic body to a form base with screws through the holes (3). Longer

pipes must be supported on both sides of the machine if necessary with REMS

Herkules 3B or REMS Herkules Y (accessory, Art. No. 120120 or 120130).

2.3. Fitting (Changing) the Cutting Wheel (4)

Pull out the mains plug or remove the battery! Choose suitable cutting wheel:

●

REMS cutting wheel Cu-INOX

for stainless steel pipes, steel pipes and

copper pipes of the pressﬁ tting systems

●

REMS cutting wheel V

for composite pipes.

Remove hexagon nut (5) with single open-ended wrench size 8. Insert (change)

cutting wheel (4). Make sure that the cams of the drive shaft engage in the

drivers of the cutting wheel. Replace the hexagon nut (5)

NOTICE

Use only an original REMS cutting wheels! An unsuitable cutting wheel will be

damaged or the pipe will not be cut.

3. Operation

CAUTION

Danger of injury!

Wear suitable clothing. Do not wear loose clothing or jewellery. Keep hair,

clothing and gloves away from moving parts.

Loose clothing, jewellery or

long hair can get caught in moving parts.

3.1. Work procedure

Pull up the handle (7) until the pipe to be cut can be placed on the pipe rest

(6). Outside burr (sawing burr) must be removed from the pipe otherwise the

rollers will be damaged. Make sure that the a cutting wheel (4) suitable for the

pipe to be cut is selected/ﬁ tted. Do not allow the pipe to knock against the

cutting wheel when inserting, the cutting wheel could be damaged. Mark the

cutting point on the pipe and position it to the cutting wheel. Support longer

pipes (see 3.2). Press the safety inching switch (8), press the handle (7) against

the pipe rest and cut the pipe.

NOTICE

If the cutting wheel breaks during cutting, the same cutting notch in the pipe to

be cut may not be used after changing the cutting wheel. The changed cutting

wheel will be damaged by fragments left in the cutting notch.

3.2. Supporting the Material

CAUTION

Always support pipes and longer pipe sections, on both sides if necessary, e.g.

with height-adjustable REMS Herkules 3B or REMS Herkules Y material rests

(accessory, art. no. 120120 or 120130). Make sure that the height-adjustable

material rest is set to the same height of the pipe rest (6). This reduces untrue

running and uncontrolled falling of the pipe to the ground.

3.3. Low Discharge Protection

REMS

Nano 11 V

is equipped with low discharge protection for the battery. This

switches off the power tool as soon as the battery needs to be recharged. In

this case remove the battery and charge with the REMS rapid charger.

4. Maintenance

Notwithstanding the maintenance described below, it is recommended to send

in the power tool to an authorised REMS contract customer service workshop

for inspection and periodic testing of electrical devices at least once a year. In

Germany, such periodic testing of electrical devices should be performed in

accordance with DIN VDE 0701-0702 and also prescribed for mobile electrical

equipment according to the accident prevention rules DGUV, regulation 3

"Electrical Systems and Equipment". In addition, the respective national safety

provisions, rules and regulations valid for the application site must be considered

and observed.

4.1.

Servicing

WARNING

Pull out the mains plug or remove the battery before maintenance work!

Keep the rollers of the pipe rest (6), cutting wheel (4) and cutting wheel holder

clean. Clean heavily soiled metal parts with the REMS CleanM machine cleaner

(Art. No. 140119) and then protect against rust.

Clean plastic parts (e.g. housing) only with REMS CleanM machine cleaner

(Art. No. 140119) or a mild soap and a damp cloth. Do not use household

cleaners. These often contain chemicals which can damage the plastic parts.

Never use petrol, turpentine, thinner or similar products for cleaning.

Make sure that liquids never get onto or inside the power tool. Never immerse

the power tool in liquid.

4.2. Inspection/Repair

WARNING

Before any repair work, pull the mains plug or remove the battery!

This

work may only be performed by qualiﬁ ed personnel.

The gear REMS Nano, REMS

Nano 11 V

runs in a life-long grease ﬁ lling and

therefore needs no lubrication. The motors of REMS Nano and REMS

Nano 11 V

have carbon brushes. These are subject to wear and must therefore be checked

by qualiﬁ ed specialists or an authorised REMS customer service workshop

from time to time. The carbon brushes cannot be replaced so that the motor

may have to be changed. See also page 5. Behaviour in the event of faults

eng eng

5. Behaviour in the event of faults

5.1. Fault:

Electric pipe cutting machine, cordless pipe cutting machine comes to a standstill during cutting.

Cause:

Remedy:

●

Feeding pressure too high.

●

Reduce feeding pressure.

●

Blunt/broken cutting wheel.

●

Change cutting wheel.

●

Worn carbon brushes.

●

Have the motor changed by an authorised REMS customer service workshop.

●

Battery ﬂ at or defective (REMS

Nano 11 V

●

Charge the battery with th

e r

apid charger or change the battery.

5.2. Fault:

Pipe stops during cutting.

Cause:

Remedy:

●

Pipe not round.

●

Reduce feeding pressure.

●

Pipe not deburred on the outside.

●

Deburr pipe on outside.

●

Rollers of the pipe rest (6) soiled.

●

Clean rollers, see 4.1.

5.3. Fault:

Pipe is not cut.

Cause:

Remedy:

●

Unsuitable cutting wheel.

●

Select and change cutting wheel according to the pipe to be cut.

●

Pipe not round.

●

Reduce feeding pressure.

●

Pipe not deburred on the outside.

●

Deburr pipe on outside.

●

Cutting wheel damaged.

●

Change cutting wheel.

eng eng

5.4. Fault:

Electric pipe cutter, cordless electric pipe cutter does not start.

Cause:

Remedy:

●

Mains lead defective (REMS Nano).

●

Have the mains lead changed by qualiﬁ ed personnel or an authorised REMS

customer service workshop.

●

Power tool defective.

●

Have the power tool checked/repaired by an authorised REMS customer

service workshop.

●

Worn carbon brushes.

●

Have the motor changed by an authorised REMS customer service workshop.

●

Battery ﬂ at or defective (REMS

Nano 11 V

●

Charge the battery with th

e r

apid charger or change the battery.

●

Feeding pressure too high.

●

Reduce feeding pressure.

5.5. Fault:

Cutting wheel becomes blunt or breaks out after 1 or 2 cuts.

Cause:

Remedy:

●

Cutting in a cutting notch in which the previous cutting wheel already

became blunt or was damaged.

●

Place the cutting wheel next to the notch with the remaining fragments.

●

Unsuitable cutting wheel.

●

Select and change cutting wheel according to the pipe to be cut.

●

Pipe material is unsuitable for cutting.

●

Only use approved pipes, see 1.3.

5.6. Fault:

Cutting of the pipes leaves marks on the outside of the pipes.

Cause:

Remedy:

●

Rollers of the pipe rest (6) soiled.

●

Clean rollers with machine cleaner REMS CleanM (Art. No. 140119), then

protect against rust.

●

Rollers of the pipe rest (6) damaged.

●

Change rollers.

6. Disposal

REMS Nano, REMS

Nano 11 V

, rapid charger and batteries may not be thrown

Nano 11 V, rapid charger and batteries may not be thrownNano 11 V

in the household waste when they are ﬁ nished with. They must be disposed of

properly by law.

Lithium batteries and battery packs of

all battery systems may

only be disposed of in the discharged state, all contacts of incompletely

discharged lithium batteries and battery packs mus

t be covered

with insulating

tape.

Manufacturer’s Warranty