Riso HC FINISHER Service manual

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ISSUE NO. : HCT-034
Attached: HC FINISHER Roller Replacing Procedure
Issued By Overseas Technical Sec., Riso Kagaku Corp.
HC Technical Bulletin
MODEL: HC FINISHER DATE: 10 April, 2006
Data Category Field Modification Trouble Shooting General Information Safety Advice
Proceeding Grade Parts Compatibility Handling of Modified Parts
Action ASAP Compatible Free of Charge
Action as given Conditionally Compatible Conditionally Chargeable
Action if required Not Compatible Chargeable
Refer in need Old Obsolete
OurRef.AP2-0352
SUBJECT: HC FINISHER
[Brief]
With reference to the limited capability of HC Finisher on our HC Technical Bulletin HCT-024,
some rollers have been modified to reduce "paper-feeding-marks (ink-marks)" on the printed
documents.
The new roller is a ceramic coated roller which has ceramic tips on the surface of rubber.
This coating will prevent the roller from catching ink on surface, and reduce a transferring back
on the paper.
[Newly Registered Part] (Present type roller)
A) 033-13233-005 ROLLASSY-PUNCH <= 033-13201-006
B) 033-13234-001 ROLLASSY-BOOKL <= 033-13202-002
C) 033-13235-008 ROLLASSY-BUFFE <= 033-13204-005
D) 033-13236-004 ROLLASSY-EXIT <= 033-13206-008
E) 033-13237-000 ROLLASSY-TA2 <= 033-13207-004
F) 033-13238-007 ROLLASSY-ENTRA <= 033-13209-007
G) 033-13239-000 ROLLASSY-BOOK <= 033-13219-002
Red marked 7 rollers are the modified
rollers.

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ISSUE NO. : HCT-034
Attached: HC FINISHER Roller Replacing Procedure
Issued By Overseas Technical Sec., Riso Kagaku Corp.
HC Technical Bulletin
[Application Tips]
Please remind that a level of "ink-marks" will be still vary depending on paper type / type of
original / and type of finishing function.
There are two types of possible marks, Paper-feeding-marks and Paper-folding-marks.
1) Paper-feeding-marks:
This modification will be reduced "paper-feeding-marks" on the printed documents.
If you annoy "paper-feeding-marks" problem, please try to replace 7 rollers with the new type
rollers by following attached instruction of "HC FINISHER Roller Replacing Procedure".
(It will be takes about three (3) hours to replace the rollers.)
2) Paper-folding-marks:
Paper-folding-marks will be not removed completely by this modification.
There fore, slight roller marks may appear even though replacing the rollers.
Measures to reduce roller marks:
1. Use "RISO IJ Double-sided Matte Paper".
2. When making booklet, print the cover page in advance and dry it for 30 minutes.
Then set the cover pages into the Cover-sheet-tray (of the finisher), and print the inside
pages of the booklets. (Folding marks do not appear in the inside pages.)
We recommend you to check its performance on your side before installing new rollers on user's
machine.
[Applicable Serial Number]
The new type of rollers was already installed on production machine from following serial
number.
HC Finisher A 33130031 HC Finisher B 33140086
*HC Finisher A : For U.S.A. / HC Finisher B: For Europe & Asia

HC FINISHER Roller Replacing Procedure
Outline of Replacing Procedure
MAIN BODY
1. Removal of Covers (Step 1 to 14)
2. Re
p
lace of No.5 ROLL ASSY-ENTRA (Step 15 to 18)
3. Removal of Punch Unit (Step 19 to 24)
4. Re
p
lace of No.8 ROLL ASSY TA2 (Step 25 to 27)
5. Re
p
lace of No.10 ROLL ASSY-BUFFE (Step 28 to 31)
6. Removal of No.6 ROLL ASSY-PUNCH (Step 32 to 36)
7. Re
p
lace of No.15 ROLL ASSY-BOOKL (Step 37 to 39)
8. Assemble of No.6 ROLL ASSY-PUNCH (Step 39)
9. Re
p
lace of No.11 ROLL ASSY-EXIT (Step 40 to 50)
10. Precaution For Reassembly (Step 51 to 52)
BOOKLET
1. Re
p
lace of No.16 ROLL ASSY-BOOK (Step 1 to 13)
2. Precaution For Reassembly (Step 14)
Modified roller
1
2
34
5
6
7
8
9
10
11
13
15
19
18
28
20
21
22
23
25
26
27
24
14
Top Tray
Stacker Tray
Interposer
Folder Tray
Booklet Section
Booklet Tray
16
1
17

HC FINISHER ROLLER REPLACING PROCEDURE 1/12
1. Removal of Rear side covers 2. Removal of Front side covers
1) Rear Upper Cover : 2 screws 1) I/F Module Front Door
: Remove the KL-Clip
2) Rear Cover : 4 screws 2) Front Door
:Remove the KL-Clip.
3) Rear Cover (Folder) : 4 screws 3) Remove the Folder Tray
4) I/F Module Rear Cover : 3 screws
* 3) For HC Paper Folding Unit only
3. Removal of Blind covers 4. Removal of Interposer
1) Upper Blind Cover : 4 screws 1) Remove 2 mounting screws and
detach the Interposer.
2) Lower Blind Cover : 4 screws 2) Remove the Top left cover
: loosen a mounting screw.
* 2) For HC Paper Folding Unit only
5. Removal of Upper side covers 6. Removal of Upper side covers
1) Eject Cover : 4 screws 1) Top Cover : 4 screws
2) Top Tray : Loosen a mounting screw.
3) Front Top Cover : 2 screws
4) Right Cover : 2 screws
* Remove in order from 1) to 4).
HC FINISHER Roller Replacing Procedure

2/12
7. Release the cables 8. Disconnect the connectors ( Finisher side)
1) To remove the I/F Module & 1) Disconnect the 4 connectors.
Folder Unit, release the cables
from the cable clamps.
Refer to 8. & 9.
* 3 connectors the machine without
Folder unit.
9. Disconnect the connectors (I/F Module side) 10. Removal of I/F Module
1) Unplug the three connectors. 1) Slide the Mounting Beam.
Remove 2 mounting screws on upper side.
Loosen 2 mounting screws on lower side.
2) Remove the I/F Module : 4 screws
11. Removal of the Folder Unit 12. Removal of the Folder Unit (Upper side)
1) Remove 2 mounting screws on upper side. 1) Remove 2 mounting screws.
(Refer to 12.)
2) Remove 2 mounting screws on lower side.
(Refer to 13.)
3) Remove the Folder Unit.
* For HC Paper Folding Unit only * For HC Paper Folding Unit only
HC FINISHER Roller Replacing Procedure

3/12
13. Removal of the Folder Unit 14. Removal o the Punch Inner Cover
1) Remove 2 screws on each side. 1) Remove the Cover : 2 screws
* For HC Paper Folding Unit only
15. Removal of No.5 ROLL ASSY-ENTRA Unit 1) Remove the unit (No.5). : 2 screws 1) Replace the roller with a new type.
(Refer to 17. & 18.)
1) Remove the knob (3a). 1) Remove the lock ring.
2) Remove the gear and other parts.
3) Remove E ring and detach the Bearing.
4) Remove the roller.
16. Replace No.5 ROLLER ASSY-ENTRA (033-13238-007)
18. Replace No.5 ROLLER ASSY-ENTRA (Rear side)17. Replace No.5 ROLLER ASSY-ENTRA (Front side)
HC FINISHER Roller Replacing Procedure

4/12
19. Release the Wire Harness (1) 20. Removal of the Wire Harness (2)
1) Release the Wire harness from 1) Disconnect 4 connectors.
the Wire saddle. (3 positions)
21. Removal of the Wire Harness 22. Removal of the Punch Unit (Front side)
1) Release the Wire harness from 1) Remove 2mounting screws.
the Wire saddle. (2 positions)
2) Disconnect 2 connectors.
23. Removal of the Punch Unit (Rear side 1) 24. Removal of the Punch Unit (Rear side 2)
1) Remove a mounting screw. 1) Remove a mounting screw and
dismount the Punch Unit.
HC FINISHER Roller Replacing Procedure

5/12
25. Removal of Rear Cover Bracket 26. Removal of No.8 ROLL ASSY TA2 (Rear side
)
1) Loosen 4 mounting screws and 1) Remove the pulley, Flange and bearing
remove the bracket. from rear side of the roller.
No.8 Roller
28. No.10 ROLL ASSY-BUFFE (Rear side view)
1) Remove E ring and Bearing from
front side of roller.
2) Replace the roller with a new type.
30. Removal of No.10 ROLL (Rear side)
1) Loosen the tensioner retaining screw. 1) Remove the Pulley, Flange and Bearing.
2) Remove the spring.
* Mark the original position before
loose the screw.
29. Preparation for removing No.10 ROLL (Rear side)
27. Removal of No.8 ROLL ASSY TA2 (Front side)
HC FINISHER Roller Replacing Procedure

6/12
31. Removal of No.10 ROLL (Front side) 1) Remove the Knob (3f), E ring and Bearing. 1) Remove the screw on upper side.
2) Replace the roller with a new type. 2) Loosen lower side screw to open
the Guide plate.
1) Open the Guide plate. 1) Loosen 3 screws on the Bracket and
Remove the screw on upper side. shift the bracket.
Loosen lower side screw.
35. Removal of No.6 ROLL (Rear side) 36. Removal of No.6 ROLL (Front side)
1) Remove the Pulley, Flange and Bearing. 1) Remove the knob (3c), E ring
and Bearing
2) Remove the roller.
(Assemble of No. 6 new roller
should be done later.)
33. Preparation for removing No.6 ROLL ASSY-PUNCH (Front side) 34. Shift the Wire Harness Bracket to remove the No.6 ROLL
32. Preparation for removing No.6 ROLL ASSY-PUNCH (Rear side)
HC FINISHER Roller Replacing Procedure

7/12
37. No.15 ROLL ASSY-BOOKL (Rear side view) 38. Removal of No.15 ROLL (Rear side) 1) Remove the Pulley, Flange and Bearing.
39. Replace of No.15 ROLL and No.6 ROLL 40. Open the Stacker Unit (1)
1) Remove E ring and Bearing on 1) Rotate the gear by hand and
No.15 ROLL. down the Stacker tray.
(Refer to a photo on 41.)
2) Assemble the new type of No.15 ROLL.
2) Remove 2 screws each on both side.
3) Assemble the new type of No.6 ROLL.
41. Open the Stacker Unit (1) 42. Open the Stacker Unit (2)
The Gear which is rotated 1) Remove 2 screws.
to down the tray.
HC FINISHER Roller Replacing Procedure

8/12
43. Open the Stacker Unit (3) 44. Open the Stacker Unit (4)
1) Remove the Booklet cover : 2 screws 1) Open the Stacker Unit.
2) Remove the connector : 2 screws
3) Remove the Booklet tray.
(Remove a screw on back side of Tray.)
45. Removal of the Eject Unit (Front side) 46. Removal of the Eject Unit (Rear side)
1) Loosen a mounting screw and 1) Remove 2 screws.
release the plate.
2) Remove 2 screws.
No.11 ROLL ASSY-EXIT 1) Remove the Pulley, Flange
and Bearing.
(Refer to 48.)
48. Removal of No.11 ROLL ASSY-EXIT (Rear side)47. Removal of No.11 ROLL ASSY-EXIT (Rear side)
HC FINISHER Roller Replacing Procedure

9/12
50. Replace of No.11 ROLL
1) Remove E ring and Bearing. 1) Slide the Eject unit until
you can see the roller.
2) Replace the roller with a new type.
51. Be attention to reinstall the Eject Unit 52. Be attention to reinstall the Punch Unit
To make sure that the Belt is set To make sure that the plastic sheet is
correctly. placed at the inside of a frame.
(The belt on the rear side is easy to (It will have a problem if the sheet is
come off.) placed on wrong position.)
49. Removal of No.11 ROLL ASSY-EXIT (Rear side)
Note.:
Slide the Eject unit on the half way as
shown on the photo.
Do not remove the Ejection unit from the
main body completely.
It will be easy to set it back.
To reassemble or reinstall parts, follow the disassembly or
removal sequence in reverse.
Precaution For Reassembly
HC FINISHER Roller Replacing Procedure

HC FINISHER
(
BOOKLET
)
ROLLE 10/12
1. Slide out the Booklet Unit. 2. Remove the stopper plate.
1) Slide out the Booklet Unit. 1) Stopper Plate : one screw
3. Slide Release Lever (Right side) 4. Slide Release Lever (Left side)
1) Push the Slide release lever. 1) Push the Slide release lever.
2) Slide out the unit a little bit more.
5. Removal of the Booklet Unit. 6. Removal of the cover plate
1) Slide out the unit to the end. 1) Remove the Cover plate.
: 2 screws
Caution:
* Do not hold the De-electricity brush.
* Do not bent the guide plate.
HC FINISHER Roller Replacing Procedure

11/12
7. Mounting screws on Base Plate (1) 8. Mounting screws on Base Plate (2)
1) Loosen 4 screws totally as shown 1) Loosen a screw.
on the photo 7,8,9.
9. Mounting screws on Base Plate (3) 10. Removal of the Gears
1) Loosen a screw. 1) Remove E ring and the Gear.
2) Remove E ring, Gear and Bearing.
11. Removal of No.16 ROLL (Rear side) 12. Removal of No.16 ROLL (Front side)
1) Remove 2 mounting screws of 1) Remove 2 mounting screws of
the Guide Plate. the Guide Plate.
2) Remove E ring and Bearing.
HC FINISHER Roller Replacing Procedure

12/12
13. Replace of No.16 ROLL ASSY-BOOK 1) Release the Guide plate to a downward.
2) Replace the roller with a new type.
14. Be attention to reinstall the Booklet Unit 1) Pull out the rail at lock position when
installing the Booklet Unit.
2) Set the Booklet Unit on the rail from
lower left direction.
3) Release a lock on the rail if the unit
can not set into the machine to the end.
To reassemble or reinstall parts, follow the disassembly or removal
sequence in reverse.
Precaution For Reassembly
HC FINISHER Roller Replacing Procedure