Rock Shox 30 User manual

GEN.0000000005335 Rev B
© 2017 SRAM, LLC
2018
service
manual
30™, Judy™, &Recon™

SRAM® LLC WARRANTY
EXTENT OF LIMITED WARRANTY
Except as otherwise set forth herein, SRAM warrants its products to be free from defects in materials or workmanship for a period of two years
after original purchase. This warranty only applies to the original owner and is not transferable. Claims under this warranty must be made through
the retailer where the bicycle or the SRAM component was purchased. Original proof of purchase is required. Except as described herein, SRAM
makes no other warranties, guaranties, or representations of any type (express or implied), and all warranties (including any implied warranties
of reasonable care, merchantibility, or fitness for a particular purpose) are hereby disclaimed.
LOCAL LAW
This warranty statement gives the customer specific legal rights. The customer may also have other rights which vary from state to state (USA), from
province to province (Canada), and from country to country elsewhere in the world.
To the extent that this warranty statement is inconsistent with the local law, this warranty shall be deemed modified to be consistent with such law,
under such local law, certain disclaimers and limitations of this warranty statement may apply to the customer. For example, some states in the United
States of America, as well as some governments outside of the United States (including provinces in Canada) may:
Preclude the disclaimers and limitations of this warranty statement from limiting the statutory rights of the consumer
(e.g. United Kingdom).
Otherwise restrict the ability of a manufacturer to enforce such disclaimers or limitations.
For Australian customers:
This SRAM limited warranty is provided in Australia by SRAM LLC, 1000 W. Fulton Market, 4th Floor, Chicago, IL, 60607, USA. To make a warranty claim
please contact the retailer from whom you purchased this SRAM product. Alternatively, you may make a claim by contacting SRAM Australia, 6 Marco
Court, Rowville 3178, Australia. For valid claims SRAM will, at its option, either repair or replace your SRAM product. Any expenses incurred in making
the warranty claim are your responsibility. The benefits given by this warranty are additional to other rights and remedies that you may have under
laws relating to our products. Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a
replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have
the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.
LIMITATIONS OF LIABILITY
To the extent allowed by local law, except for the obligations specifically set forth in this warranty statement, in no event shall SRAM or its third party
suppliers be liable for direct, indirect, special, incidental, or consequential damages.
LIMITATIONS OF WARRANTY
This warranty does not apply to products that have been incorrectly installed and/or adjusted according to the respective SRAM user manual. The
SRAM user manuals can be found online at sram.com, rockshox.com, avidbike.com, truvativ.com, or zipp.com.
This warranty does not apply to damage to the product caused by a crash, impact, abuse of the product, non-compliance with manufacturers
specifications of usage or any other circumstances in which the product has been subjected to forces or loads beyond its design.
This warranty does not apply when the product has been modified, including, but not limited to any attempt to open or repair any electronic and
electronic related components, including the motor, controller, battery packs, wiring harnesses, switches, and chargers.
This warranty does not apply when the serial number or production code has been deliberately altered, defaced or removed.
This warranty does not apply to normal wear and tear. Wear and tear parts are subject to damage as a result of normal use, failure to service
according to SRAM recommendations and/or riding or installation in conditions or applications other than recommended.
Wear and tear parts are identified as:
Dust seals
Bushings
Air sealing o-rings
Glide rings
Rubber moving parts
Foam rings
Rear shock mounting
hardware and main seals
Upper tubes (stanchions)
Stripped threads/bolts (aluminium,
titanium, magnesium or steel)
Brake sleeves
Brake pads
Chains
Sprockets
Cassettes
Shifter and brake cables
(inner and outer)
Handlebar grips
Shifter grips
Jockey wheels
Disc brake rotors
Wheel braking surfaces
Bottomout pads
Bearings
Bearing races
Pawls
Transmission gears
Spokes
Free hubs
Aero bar pads
Corrosion
Tools
Motors
Batteries
Notwithstanding anything else set forth herein, the battery pack and charger warranty does not include damage from power surges, use of improper
charger, improper maintenance, or such other misuse.
This warranty shall not cover damages caused by the use of parts of dierent manufacturers.
This warranty shall not cover damages caused by the use of parts that are not compatible, suitable and/or authorised by SRAM for use with SRAM
components.
This warranty shall not cover damages resulting from commercial (rental) use.

SAFETY FIRST!
We care about YOU. Please, always wear your safety glasses
and protective gloves when servicing RockShox® products.
Protect yourself! Wear your safety gear!

TABLE OF CONTENTS
ROCKSHOX® SERVICE........................................................................................................................................................................................6
PART PREPARATION ......................................................................................................................................................................................................................................6
SERVICE PROCEDURES.................................................................................................................................................................................................................................6
PARTS, TOOLS, AND SUPPLIES ..................................................................................................................................................................................................................7
RECOMMENDED SERVICE INTERVALS....................................................................................................................................................................................................8
RECORD YOUR SETTINGS............................................................................................................................................................................................................................8
TORQUE VALUES.............................................................................................................................................................................................................................................8
OIL VOLUME AND LUBRICANT...................................................................................................................................................................................................................9
EXPLODED VIEW  30™ SILVER TK  COIL......................................................................................................................................................10
30 SILVER TK R................................................................................................................................................................................................................................................10
EXPLODED VIEW  30 SILVER TK  SOLO AIR™ SA .....................................................................................................................................11
30 SILVER TK R................................................................................................................................................................................................................................................. 11
EXPLODED VIEW  30 GOLD RL  SOLO AIR SA ........................................................................................................................................12
30 GOLD RL R.................................................................................................................................................................................................................................................. 12
EXPLODED VIEW  JUDY™ SILVER TK  SOLO AIR SA ...............................................................................................................................13
JUDY SILVER TK R.......................................................................................................................................................................................................................................... 13
EXPLODED VIEW  JUDY GOLD RL  SOLO AIR SA ...................................................................................................................................14
JUDY GOLD RL R............................................................................................................................................................................................................................................ 14
EXPLODED VIEW  RECON™ TK  COIL...........................................................................................................................................................15
RECON TK R..................................................................................................................................................................................................................................................... 15
EXPLODED VIEW  RECON RL  SOLO AIR SA............................................................................................................................................16
RECON RL R .....................................................................................................................................................................................................................................................16
EXPLODED VIEW  RECON GOLD RL  SOLO AIR SA................................................................................................................................ 17
RECON GOLD RL R ........................................................................................................................................................................................................................................ 17
LOWER LEG REMOVAL AND SERVICE...........................................................................................................................................................18
50/200 HOUR SERVICE
LOWER LEG REMOVAL................................................................................................................................................................................................................................. 18
50 HOUR SERVICE
LOWER LEG SERVICE...................................................................................................................................................................................................................................20
200 HOUR SERVICE
LOWER LEG SEAL SERVICE....................................................................................................................................................................................................................... 22
AIR SPRING SERVICE  30, JUDY, RECON  GOLD...................................................................................................................................... 25
200 HOUR SERVICE
AIR SPRING REMOVAL AND SERVICE  GOLD.................................................................................................................................................................................... 26
ALLTRAVEL SPACER CONFIGURATIONS OPTIONAL  GOLD .................................................................................................................................................... 30
ALLTRAVEL CONFIGURATIONS  30 GOLD, JUDY GOLD, RECON GOLD ................................................................................................................................. 31
AIR SPRING INSTALLATION  GOLD ....................................................................................................................................................................................................... 32
AIR SPRING SERVICE  30, JUDY, RECON  SILVER ................................................................................................................................... 35
EXPLODED VIEW........................................................................................................................................................................................................................................... 35
200 HOUR SERVICE
AIR SPRING REMOVAL AND SERVICE  SILVER.................................................................................................................................................................................. 36
ALLTRAVEL SPACER CONFIGURATIONS OPTIONAL  SILVER .................................................................................................................................................. 39
TRAVEL CONFIGURATIONS  30 SILVER, JUDY SILVER, RECON RL...........................................................................................................................................40
AIR SPRING INSTALLATION  SILVER ...................................................................................................................................................................................................... 41
COIL SPRING SERVICE  30 SILVER, RECON TK ......................................................................................................................................... 44
200 HOUR SERVICE
COIL SPRING REMOVAL AND SERVICE ................................................................................................................................................................................................ 44
COIL SPRING INSTALLATION.................................................................................................................................................................................................................... 46

DAMPER SERVICE  30™, JUDY™, RECON™  GOLD .................................................................................................................................... 48
200 HOUR SERVICE
DAMPER REMOVAL ..................................................................................................................................................................................................................................... 48
DAMPER SERVICE........................................................................................................................................................................................................................................ 53
REBOUND DAMPER INSTALLATION...................................................................................................................................................................................................... 56
COMPRESSION DAMPER INSTALLATION............................................................................................................................................................................................ 57
DAMPER SERVICE  30, JUDY, RECON  SILVER........................................................................................................................................ 62
200 HOUR SERVICE
DAMPER REMOVAL ..................................................................................................................................................................................................................................... 62
DAMPER SERVICE........................................................................................................................................................................................................................................66
REBOUND DAMPER INSTALLATION...................................................................................................................................................................................................... 68
COMPRESSION DAMPER INSTALLATION............................................................................................................................................................................................ 70
LOWER LEG ASSEMBLY...................................................................................................................................................................................73
50/200 HOUR SERVICE
LOWER LEG INSTALLATION ..................................................................................................................................................................................................................... 73

6
RockShox® Service
RockShox® Service
We recommend that you have your RockShox suspension serviced by a qualified bicycle mechanic. Servicing RockShox suspension requires
knowledge of suspension components, as well as the use of specialized tools and lubricants/fluids. Failure to follow the procedures outlined in this
service manual may cause damage to your component and void the warranty.
Visit www.sram.com/service for the latest RockShox Spare Parts catalog and technical information. For order information, please contact your local
SRAM® distributor or dealer.
Information contained in this publication is subject to change at any time without prior notice.
Your product's appearance may differ from the pictures contained in this publication.
For recycling and environmental compliance information, please visit www.sram.com/company/environment.
Part Preparation
Remove the component from the bicycle before service.
Disconnect and remove the remote cable or hydraulic hose from the fork or rear shock, if applicable. For additional information about RockShox
remotes, user manuals are available at www.sram.com/service.
Clean the exterior of the product with mild soap and water to avoid contamination of internal sealing part surfaces.
Service Procedures
The following procedures should be performed throughout service, unless otherwise specified.
Clean the part with isopropyl alcohol or RockShox Suspension Cleaner and
a clean, lint-free shop towel. For hard to reach places (e.g. upper tube, lower
leg), wrap a clean, lint-free shop towel around a non-metallic dowel to clean
the inside.
Clean the sealing surface on the part and inspect it for scratches.
Replace the o-ring or seal with a new one from the service kit. Use your
fingers or a pick to pierce and remove the old seal or o-ring.
Apply Liquid-O-Ring® PM600 or SRAM Butter grease to the new seal
or o-ring.
NOTICE
Do not scratch any sealing surfaces when servicing the product. Scratches
can cause leaks. Consult the spare parts catalog to replace the
damaged part.
Use aluminum soft jaws when placing a part in a bench vise.
Tighten the part with a torque wrench to the torque value listed in the red bar.
When using a crowfoot socket and torque wrench, install the crowfoot socket
at 90 degrees to the torque wrench.
Specified torque value in N·m (in-lb)

7
Parts, Tools, and Supplies
Parts, Tools, and Supplies
Parts
• RockShox® 30™, or Judy™ , or Recon™ 200 Hour Service Kit
Safety and Protection Supplies
• Apron
• Clean, lint-free shop towels
• Nitrile gloves
• Oil pan
• Safety glasses
Lubricants and Fluids
• Isopropyl alcohol or RockShox Suspension Cleaner
• Liquid-O-Ring® PM600
• RockShox 5wt Suspension Oil
• RockShox 15wt Suspension Oil
• SRAM® Butter grease
RockShox Tools
• RockShox Bleed Syringe
• RockShox Dust Seal Installation Tool (28 mm/30 mm or 32 mm)
• RockShox Shock Pump
Bicycle Tools
• Bicycle work stand
• Downhill tire lever
Common Tools
• Dowel - plastic or wood (≤10 mm diameter)
• Dowel - plastic or wood (15 mm - 17 mm diameter)
• Flat blade screwdriver
• Hex bit sockets: 2, 2.5, 5 mm
• Hex wrenches: 2, 2.5, 5, 8, 10 mm
• Internal retaining ring pliers - large
• Pick
• Rubber or plastic mallet
• Socket: 24 mm
• Socket wrench
• Torque wrench
SAFETY INSTRUCTIONS
Always wear safety glasses and nitrile gloves when working with suspension oil.
Place an oil pan on the floor underneath the area where you will be working on the suspension fork.

8
Recommended Service Intervals
Recommended Service Intervals
Regular service is required to keep your RockShox® product working at peak performance. Follow this maintenance schedule and install the service
parts included in each service kit that corresponds with the Service Hours Interval recommendation below. For spare part kit contents and details,
refer to the RockShox Spare Parts Catalog at www.sram.com/service.
Service Hours Interval Maintenance Benefit
Every ride Clean dirt from upper tubes and wiper seals.
Extends wiper seal lifespan
Minimizes damage to upper tubes
Minimizes lower leg contamination
Every 50 Hours Perform lower leg service
Restores small bump sensitivity
Reduces friction
Extends bushing lifespan
Every 200 Hours Perform damper and spring service
Extends suspension lifespan
Restores small bump sensitivity
Restores damping performance
Record Your Settings
Use the table below to record your suspension settings to return your suspension to its pre-service settings. Record your service dates to track
service intervals.
Service Hours Interval Date of Service Air Pressure
Rebound setting - Count the
number of clicks while turning
the rebound adjuster fully
counter-clockwise.
50
100
150
200
Torque Values
Part Tool Torque
Top caps 24 mm socket 12.4 N•m (110 in-lb)
Bottom bolts 5 mm hex bit socket 6.8 N•m (60 in-lb)
Set screw - remote cable stop collar
(Judy™ Gold RL R)
2 mm hex bit socket 0.25 - 0.6 N•m (2.2 - 5.3 in-lb)
Pinch bolt - remote cable stop clamp
(Recon™ Gold RL R)
2 mm hex bit socket 0.6 - 1.1 N•m (6 - 10 in-lb)
Retaining screw - compression knob and remote spool
(30™, Recon, Judy TK)
2.5 mm hex bit socket 1.35 N•m (12 in-lb)
Retaining screw - compression knob
(Judy RL)
2.5 mm hex bit socket 1.35 N•m (12 in-lb)
Retaining screw - remote spool
(Judy RL R)
2.5 mm hex bit socket 0.9 N•m (8 in-lb)

9
Oil Volume and Lubricant
Oil Volume and Lubricant
Damper Spring
Fork Model Travel
(mm) Damper
Upper Tube Lower Leg
Spring
Upper Tube Lower Leg
Oil
Weight
Oil
Height*
(mm)
Volume
(mL)
Oil
Weight
(wt)
Volume
(mL)
Oil
Weight
or
Lubricant
Volume
(mL)
Oil
Weight
(wt)
Volume
(mL)
30™ Gold
RL 26"
80-120 Motion
Control™
5 80-85
85
15 3-9
Solo Air™ 5 3-6
15
3-9
RL 27.5"
102
RL 29"
30 Silver
TK 26"
80-120
TurnKey™
100
TK 27.5"
122
Coil Grease Coil Spring 6-12
Solo Air 5 3-6 3-9
TK 29" 80-100
Coil Grease Coil Spring 6-12
Solo Air 5 3-6 3-9
Judy™
Gold
RL 27.5" B**
RL 29" B**
80-120
Motion
Control
5 80-85
102
15 3-9 Solo Air 5 3-6 15 3-9
Judy
Silver
TK 29" B**
TK 29" B** TurnKey 122
Recon™
RL 27.5"
RL 29"
80-120
Motion
Control
5 80-85
118
15 3-9
Solo Air 5 3-6
15
3-9
130-140 150
RL 27.5" B** 80-150
140
RL 29" B** 80-140
TK 27.5"
TK 29" 80-100 TurnKey 118 Coil Grease Coil Spring 6-12
Recon
Gold
RL 27.5"
80-120
Motion
Control 5 80-85
133
15 3-9 Solo Air 5 3-6 15 3-9
130
130
RL 27.5" B** 80-150
RL 29" 80-130
RL 29" B** 80-140
*Oil Height - Measure from the top of the crown (above the upper tube) down to the oil.
**BOOST™ (15 mm x 110 mm)

10
Exploded View - 30™ Silver TK - Coil
Exploded View - 30™ Silver TK - Coil
30 Silver TK R
Retaining screw
Remote spool
Cable stop
Retaining screw
Compression
adjuster knob
Compression
damper top cap
Compression damper
Dust wiper seal
Foam ring
Rebound damper piston
Rebound damper shaft
Rebound damper seal head
Crush washer
Crush washer retainer
Bottom bolt
Rebound adjuster knob
Steerer tube Retaining screw
Spring top cap
Top out bumper
Lower leg
Coil spring shaft
Crush washer retainer
Bottom bolt
Crown
Preload adjuster knob
Coil spring
Coil Spring Assembly
Compression Damper
Assembly
Rebound Damper
Assembly
Brake hose guide
Set screw
Shaft guide
Retainer
Crush washer
Upper tube
Coil spring isolator
Retainer

11
Exploded View - 30™ Silver TK - Solo Air™ (SA)
Exploded View - 30™ Silver TK - Solo Air™ (SA)
30 Silver TK R
Retaining screw
Compression
damper top cap
Compression damper
Dust wiper seal
Foam ring
Rebound damper piston
Rebound damper shaft
Rebound damper seal head
Crush washer
Crush washer retainer
Rebound adjuster knob
Steerer tube
Air cap
Air valve
Air spring top cap
Air tube
Crush washer
Air spring piston
Top out bumper
Lower leg
Retainer
Shaft guide
Air spring shaft
Crush washer retainer
Bottom bolt
Crown
Compression
adjuster knob
Air Spring Assembly
Compression Damper
Assembly
Rebound Damper
Assembly
Brake hose guide
Retaining screw
Remote spool
Cable stop
Set screw
Bottom bolt
Negative air seal head
Upper tube
Retainer

12
Exploded View - 30™ Gold RL - Solo Air™ (SA)
Exploded View - 30™ Gold RL - Solo Air™ (SA)
30 Gold RL R
Retaining screw
Compression
damper top cap
Compression damper
Dust wiper seal
Foam ring
Rebound damper piston
Rebound damper shaft
Rebound damper seal head
Crush washer
Crush washer retainer
Rebound adjuster knob
Steerer tube Air cap
Air valve
Air spring top cap
Upper tube
Crush washer
Air spring piston
Top out bumper
Lower leg
Retaining ring
Base plate
Air spring shaft
Negative air seal head
Crush washer retainer
Bottom bolt
Crown
Compression
adjuster knob
Air Spring Assembly
Compression Damper
Assembly
Rebound Damper
Assembly
Brake hose guide
Retaining screw
Remote spool
Cable stop
Set screw
Bottom bolt
Retaining washer
Wave washer
All-Travel spacer
Retaining ring

13
Exploded View - Judy™ Silver TK - Solo Air™ (SA)
Exploded View - Judy™ Silver TK - Solo Air™ (SA)
Judy Silver TK R
Retaining screw
Compression
damper top cap
Compression damper
Dust wiper seal
Foam ring
Rebound damper piston
Rebound damper shaft
Rebound damper seal head
Maxle™ Stealth
Crush washer
Crush washer retainer
Rebound adjuster knob
Steerer tube Air cap
Air valve
Air spring top cap
Air tube
Crush washer
Air spring piston
Top out bumper
Lower leg
Retainer
Shaft guide
Air spring shaft
Negative air seal head
Crush washer retainer
Bottom bolt
Crown
Compression
adjuster knob
Air Spring Assembly
Compression Damper
Assembly
Rebound Damper
Assembly
Brake hose guide
Retaining screw
Remote spool
Cable stop
Set screw
Bottom bolt
Retainer
Upper tube

14
Exploded View - Judy™ Gold RL - Solo Air™ (SA)
Exploded View - Judy™ Gold RL - Solo Air™ (SA)
Retaining screw
Judy Gold RL R
Compression
adjuster knob
Compression
damper top cap
Compression damper
Dust wiper seal
Foam ring
Rebound damper piston
Rebound damper shaft
Rebound damper seal head
Retaining ring
Crush washer retainer
Bottom bolt
Rebound adjuster knob
Steerer tube
Air cap
Air valve
Air spring top cap
Upper tube
Air spring piston
Top out bumper
Lower leg
Retaining washer
Base plate
Negative air seal head
Retaining ring
Air spring shaft
Crush washer retainer
Bottom bolt
Retaining screw
Upper remote spool
Cable stop collar
Air Spring Assembly
Compression Damper
Assembly
Rebound Damper
Assembly
Brake hose guide
Set screw
Lower remote spool
Crush washer
Crush washer
All Travel spacer
Crown
Wave spring
Maxle™ Stealth

15
Exploded View - Recon™ TK - Coil
Exploded View - Recon™ TK - Coil
Recon TK R
Retaining screw
Remote spool
Cable stop
Retaining screw
Compression
adjuster knob
Compression
damper top cap
Compression damper
Dust wiper seal
Foam ring
Rebound damper piston
Rebound damper shaft
Rebound damper seal head
Maxle™ Lite
Crush washer
Bottom bolt
Rebound
adjuster knob
Steerer tube Retainer screw
Top cap
Coil spring
Shaft guide
Retainer
Lower leg
Spring shaft
Crush washer
Bottom bolt
Crown
Preload adjuster knob
Coil spring isolator
Air Spring Assembly
Compression Damper
Assembly
Rebound Damper
Assembly
Brake hose guide
Set screw
Retainer
Crush washer retainer
Crush washer retainer
Upper tube

16
Exploded View - Recon™ RL - Solo Air™ (SA)
Exploded View - Recon™ RL - Solo Air™ (SA)
Recon RL R
Retaining screw
Remote spool
Cable stop
Retaining screw
Compression adjuster knob
Compression damper top cap
Compression damper
Dust wiper seal
Foam ring
Rebound damper piston
Rebound damper shaft
Rebound damper seal head
Maxle™ Lite
Crush washer
Bottom bolt
Rebound adjuster knob
Steerer tube
Air cap
Air valve
Air spring top cap
All-Travel spacer
Top out bumper
Lower leg
Negative air seal head
Crush washer
Bottom bolt
Upper tube
Crown
Air tube
Air Spring Assembly
Compression Damper
Assembly
Rebound Damper
Assembly
Brake hose guide
Set screw
Detent spring
Retainer
Crush washer retainer
Crush washer retainer
Air spring piston
Air spring shaft

17
Exploded View - Recon™ Gold RL - Solo Air™ (SA)
Exploded View - Recon™ Gold RL - Solo Air™ (SA)
Recon Gold RL R
Retaining screw
Remote spool
Cable stop
clamp
Retaining screw
Compression adjuster knob
Compression damper top cap
Compression damper
Dust wiper seal
Foam ring
Rebound damper piston
Rebound damper shaft
Rebound damper seal head
Maxle™ Stealth
Crush washer
Bottom bolt
Rebound adjuster knob
Steerer tube
Air cap
Air valve
Air spring top cap
Upper tube
Air spring piston
Top out bumper
Lower leg
Retaining washer
Wave spring
Negative air piston
Crush washer
Bottom bolt
Crown
Air Spring Assembly
Compression Damper
Assembly
Rebound Damper
Assembly
Brake hose guide
Set screw
Detent spring
Pinch bolt
Crush washer retainer
Crush washer retainer
All-Travel spacer
Base plate
Retaining ring
Piston bumper
Retaining ring

18
Lower Leg Removal and Service
Lower Leg Removal and Service
50/200 Hour Service Lower Leg Removal
Solo Air™: Remove the air valve cap.
Depress the Schrader valve and release all air pressure.
⚠CAUTION  EYE HAZARD
Verify all pressure is removed from the fork before proceeding. Failure
to do so can result in injury and/or damage to the fork. Wear safety
glasses.
Turn the rebound adjuster knob counter-clockwise until it stops. This is
the full open/fast rebound setting.
Remove the rebound adjuster knob.
1
2
3

19
Lower Leg Removal
Place an oil pan beneath the fork to catch the draining oil.
Loosen both bottom bolts 3 to 4 turns.
Insert a 5 mm hex wrench into each bottom bolt head and strike the
wrench to dislodge the shafts from the lower leg. The bolt head should
contact the bottom of the lower leg.
Remove each bottom bolt. Clean each bolt and set them aside.
Firmly pull the lower leg downward until oil begins to drain. Continue
pulling downward to remove the lower leg.
If the lower leg does not slide off of the upper tube or if oil does not
drain from either side, the press fit of the shaft(s) into the lower leg may
still be engaged. Reinstall the bottom bolts 2 to 3 turns and repeat the
previous step.
NOTICE
Do not strike the fork arch with any tool when removing the lower leg
as this could damage the lower leg.
50 Hour Service Continue the 50 Hour Service with Lower Leg Service.
200 Hour Service Continue the 200 Hour Service with Lower Leg Seal Service.
4
5 mm Spring Side
5 mm Damper Side
5
5 mm and Mallet Spring Side
Spring Side
5 mm and Mallet Damper Side
Damper Side
6

20
Lower Leg Service
50 Hour Service Lower Leg Service
Remove the foam rings.
Clean the foam rings.
Soak the foam rings in suspension oil.
1
Pick
2
Isopropyl Alcohol
3
15wt