Ross TES3 Instructions for use

TES3 and TES5
Multi-Standard VBI Processors
Hardware User Manual

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David Ross
CEO, Ross Video
[email protected]
Ross Video Code of Ethics
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special group. Our employees truly care about doing a great job and delivering a high quality customer
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TES3 and TES5 Hardware User Manual
• Ross Part Number: TES3DR-004A-03
• Release Date: January 27, 2015.
Copyright
© 2015 Ross Video Limited. Ross®, openGear®, and any related marks are trademarks or
registered trademarks of Ross Video Ltd. All other trademarks are the property of their respective
companies. PATENTS ISSUED and PENDING. All rights reserved. No part of this publication
may be reproduced, stored in a retrieval system, or transmitted in any form or by any means,
mechanical, photocopying, recording or otherwise, without the prior written permission of Ross
Video. While every precaution has been taken in the preparation of this document, Ross Video
assumes no responsibility for errors or omissions. Neither is any liability assumed for damages
resulting from the use of the information contained herein.
Patents
Patent numbers US 7,034,886; US 7,508,455; US 7,602,446; US 7,802,802 B2; US 7,834,886;
US 7,914,332; US 8,307,284; US 8,407,374 B2; US 8,499,019 B2; US 8,519,949 B2; US
8,743,292 B2; GB 2,419,119 B; GB 2,447,380 B; and other patents pending.

Information to User
The following warning is provided in compliance with the regulations of the United States
Federal Communication Commission (FCC):
This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference when the equipment operates in a commercial environment. This
equipment generates, uses and can radiate radio frequency energy and, if not installed and used in
accordance with the instruction manual, may cause harmful interference in which case the user
will be required to correct the interference at his own expense.
Any changes or modifications not expressly approved by Ross Video could void the user’s
authority to operate the equipment.

Important Safety Notices to Service Personnel
Before using this product and nay associated equipment, refer to the section “Important Safety
Instructions” listed below to avoid personnel injury and to prevent product damage.
Symbol Meanings
Important Safety Instructions
Read these instructions and heed all warnings.
Use only power cords specified for this product and certified for the country of use. Refer to the
section “Product Power Cord Requirements” that follows.
Do not defeat safety purpose of the ground-type plug. A grounding type plug has two blades and
a third grounding prong. The third prong is provided for your safety. If the provided plug does not
fit in to your outlet, consult an electrician for replacement of the obsolete outlet.
Protect the power cord from being walked on or pinching particularly at plugs, convenience
receptacles, and point where they exit from the apparatus.
Do not block any ventilation openings. Install in accordance with manufacturer’s instructions.
This symbol identifies a Protective Earth (PE) terminal, which is provided for connection of the
supply system’s protective earth (green or green/yellow) conductor.
This symbol on the equipment refers you to important operating and maintenance (servicing)
instructions within the Product Manual Documentation. Failure to heed this information may
present a major risk of damage to persons or equipment.
Warning — The symbol with the word “Warning” within the equipment manual indicates a
potentially hazardous situation, which, if not avoided, could result in death or serious injury.
Caution — The symbol with the word “Caution” within the equipment manual indicates a
potentially hazardous situation, which, if not avoided, may result in minor or moderate injury. It
may also be used to alert against unsafe practices.
Warning Hazardous Voltages — The symbol is intended to alert the user to the
presence of uninsulated “dangerous voltage” within the product enclosure that may be of
sufficient magnitude to constitute a risk of shock to persons.
ESD Susceptibility — This symbol is used to alert the user that an electrical or electronic
device or assembly is susceptible to damage from an ESD event.
Warning — The safe operation of this product requires that a protective earth connection be
provided. A grounding connector in the equipment’s supply cord provides this protective earth.
To reduce the risk of shock to the operator and service personnel, this ground conductor must
be connected to an earthed ground.
Indoor Use: “WARNING — TO REDUCE THE RISK OF FIRE OR ELECTRICRIC SHOCK, DO
NOT EXPOSE THIS APPARATUS TO RAIN OR MOISTURE”.

Only use attachments/accessories specified by the manufacturer.
Product Power Cord Requirements
Warning — Refer all servicing to qualified personnel. Servicing is required when the
apparatus has been damaged in any way, such as power-supply cord or plug damage, liquid
has been spilled or objects have fallen into the apparatus, the apparatus has been exposed to
rain or moisture, does not operate normally, or has been dropped.
Caution — To reduce the risk of fire, replacement fuses must be the same type and rating.
Warning — This product contains safety critical parts, which if incorrectly replaced may
present a risk of fire or electrical shock. Components contained within the product’s power
supplies and power supply area, are not intended to be customer serviced and should be
returned to the factory for repair.
Warning — This product includes an “Ethernet Port” which allows this product to be
connected to a local area network (LAN). Only connect to networks that remain inside the
building. Do not connect to networks that go outside the building.
Warning North American Line Voltages 100-120 Volt
This product is supplied with certified 10A/125V SVT type supply cords.
Conductors are color coded white (neutral), black (line) and green or green/yellow
(ground).
Operation of this equipment at line voltages exceeding 130V requires that alternative
supply cords with appropriate voltage and current ratings be used.
Warning International Line Voltages 200-240 Volt
This product has been designed for use with certified IEC 320-C13 10A/250V - H03
VV-F3G 1.00mm2 type line cord.
International product orders are supplied with a certified 10A/250V line cord, utilizing
a molded 3-pin IEC 320-C13 type connector at one end and stripped conductors on the
other. One line cord is provided. Conductors are CEE color coded; blue (neutral),
brown (line), and green/yellow (ground).
Installation by a qualified Electrician, of an appropriately approved A/C wall plug
certified for the country of use, is required.
Alternatively, other IEC 320 C-13 type power cords may be used, provided that they
meet the necessary safety certification requirements for the country in which they are
to be used. Refer to the correctly specified line cord above.

Environmental Information
The equipment that you purchased required the extraction and use of natural
resources for its production. It may contain hazardous substances that could
impact health and the environment.
To avoid the potential release of those substances into the environment and to diminish the need
for the extraction of natural resources, Ross Video encourages you to use the appropriate
take-back systems. These systems will reuse or recycle most of the materials from your
end-of-life equipment in an environmentally friendly and health conscious manner.
The crossed out wheelie bin symbol invites you to use these systems.
If you need more information on the collection, reuse, and recycling systems, please contact your
local or regional waste administration.
You can also contact Ross Video for more information on the environmental performance of our
products.

Company Address
Ross Video Limited Ross Video Incorporated
8 John Street P.O. Box 880
Iroquois, Ontario, K0E 1K0 Ogdensburg, New York
Canada USA 13669-0880
General Business Office: (+1) 613 • 652 • 4886
Fax: (+1) 613 • 652 • 4425
Technical Support: (+1) 613 • 652 • 4886
After Hours Emergency: (+1) 613 • 349 • 0006
E-mail (Technical Support): [e-mail]
E-mail (General Information): [e-mail]
Website: http://www.rossvideo.com

TES3 and TES5 Hardware User Manual (Iss. 03) Contents • i
Contents
Introduction 1
Overview.............................................................................................................................. 1-2
Features.................................................................................................................. 1-2
Hardware Overview 2
Before You Begin ................................................................................................................2-2
Static Discharge..................................................................................................... 2-2
Unpacking.............................................................................................................. 2-2
Front Panel........................................................................................................................... 2-3
Rear Panel ............................................................................................................................ 2-4
Installation 3
Mounting the TES3 and TES5 in a Rack............................................................................. 3-2
Before You Begin.................................................................................................. 3-2
Installing the TES3 and TES5 in the Rack............................................................ 3-2
Troubleshooting 4
Replacing a Fuse.................................................................................................................. 4-2
Fails to Start ......................................................................................................................... 4-3
Stays in Bypass .................................................................................................................... 4-4
Cannot Decode Data Encoded by the TES3 and TES5 ....................................................... 4-5
Other Operating Difficulties ................................................................................................ 4-6
Specifications 5
Technical Specifications ...................................................................................................... 5-2
Electrical Specifications ........................................................................................ 5-2
AC Power Specifications....................................................................................... 5-2
Mechanical Specifications..................................................................................... 5-2
Environmental Specifications................................................................................ 5-3
TES3 Program Video Specifications..................................................................... 5-3
TES5 Program Video Specifications..................................................................... 5-4
Cabling Information.............................................................................................................5-5
Serial Port .............................................................................................................. 5-5
Remote Connector Pinouts.................................................................................... 5-6

ii • Contents TES3 and TES5 Hardware User Manual (Iss. 03)

TES3 and TES5 Hardware User Manual (Iss. 03) Introduction • 1–1
Introduction
In This Chapter
This chapter contains the following sections:
• Overview
A Word of Thanks
Congratulations on choosing the TES3 and TES5 Multi-standard VBI Processors. Your TES3 and
TES5 are part the Ross Terminal Equipment family of products, backed by Ross Video’s
experience in engineering and design expertise since 1974.
You will be pleased at how easily your new TES3 and TES5 fits into your overall working
environment. Equally pleasing is the product quality, reliability and functionality. Thank you for
joining the group of worldwide satisfied Ross Video customers!
Should you have a question pertaining to the installation or operation of your TES3 and TES5,
please contact us at the numbers listed on the back cover of this manual. Our technical support
staff is always available for consultation, training, or service.

1–2 • Introduction TES3 and TES5 Hardware User Manual (Iss. 03)
Overview
This manual is a hardware reference for two new models in Ross Video's established family of
TV data encoders. The TES3 and TES5 models described in this manual comply with the
Restrictions on Hazardous Substances (RoHS) of the European Union. In all respects, they are
fully compatible with Ross Video’s existing TES3 and TES5 VBI encoders. They offer both
modem and LAN interfaces in a compact 1 rack-unit enclosure, while retaining exactly the same
programming interface as the earlier TES3 and TES5 products.
The TES3 is a broadcast-quality VBI encoder and decoder unit for analog video. It can insert data
in various formats into a program video feed. As well it can decode CEA-608 captioning from
both the program input and an auxiliary analog video input.
The TES5 performs exactly the same functions as the TES3, except that its program video input
and output are serial digital (SMPTE 259) instead of analog video.
Features
The main features of the TES3/TES5 are as follows
• Encodes multiple VBI formats simultaneously, including CEA-608 captioning, CEA-516
(NABTS) and WST. This allows a single TES3 or TES5 to perform the functions of
several encoders, minimizing system cost and maximizing reliability.
• The CEA-608 decoder on the program video input allows captioning and XDS (Extended
Data Services) to be added to incoming CEA-608 data.
• The CEA-608 decoder on the auxiliary video input permits bridging of captioning
between two video signals (for example, between 525 and 625-line signals).
• 33.6 kbps modem
• 10/100-baseT Ethernet LAN interface
• 3 serial RS232 ports
• Broadcast-quality video processing
• Compatible with 525 and 625-line video signals
• “Master inserter” or “VBI sidechain” function allows the active portion of selected VBI
lines from a synchronous video signal on the auxiliary video input to be inserted into the
program output.
• Program video bypass if power supply fails.
• Front panel video bypass switch.
• On loss of program video, the TES3 or TES5 normally goes into bypass. The user can
optionally set it to instead route the auxiliary input to the program output on loss of
program input.
• Remote control connector can be used to put the unit into bypass and to indicate bypass
status.

TES3 and TES5 Hardware User Manual (Iss. 03) Hardware Overview • 2–1
Hardware Overview
In This Chapter
This chapter provides an overview of the hardware.
The following topics are discussed:
• Before You Begin
• Front Panel
• Rear Panel

2–2 • Hardware Overview TES3 and TES5 Hardware User Manual (Iss. 03)
Before You Begin
Before proceeding with the instructions in this manual, review the following notes.
Static Discharge
Throughout this chapter, please heed the following cautionary note:
Unpacking
Unpack each TES3 and TES5 you received from the shipping container and ensure that all items
are included. If any items are missing or damaged, contact your sales representative or Ross
Video directly.
ESD Susceptibility — Static discharge can cause serious damage to sensitive
semiconductor devices. Avoid handling circuit boards in high static environments such as
carpeted areas and when synthetic fiber clothing is worn. Always exercise proper grounding
precautions when working on circuit boards and related equipment.

TES3 and TES5 Hardware User Manual (Iss. 03) Hardware Overview • 2–3
Front Panel
Figure 2.1 shows the front panel controls and indicators on the TES3 and TES5. The TES3 is
used for illustration, but the controls and indicators are identical on the TES5.
Figure 2.1 TES3 Front Panel Controls and Indicators
1. STATUS
This indicator can be either red or green. It is red when the unit is first powered on and then turns
green approximately 30 seconds later. If it does not, this may indicate that there is a problem;
refer to the chapter “Troubleshooting” on page 4-1. After power-up, application software
controls the color of the indicator; for example, the color of the indicator changes to red when the
unit is writing to its flash memory. It is thus normal for this indicator to turn red briefly and then
return to green, after setup changes.
2. Ports A, B, C
These indicators are green when serial data is being received or sent using the corresponding
serial port A, B or C.
3. Auxiliary Channel Indicators
•AUX VIDEO — This indicator is green when video is present on the cable attached to
the AUXILIARY BNC connector on the rear panel.
•AUX DECODE — This indicator is green when CEA-608 data is received in the
auxiliary video input.
4. MODEM and LAN Indicators
These indicators show activity on the MODEM and LAN ports.
5. Program Channel Indicators
•PGM VIDEO — This indicator is green when video is present on the cable attached to
the Program BNC connector on the rear panel.
•PGM DECODE — This indicator is green when CEA-608 data is received in the
Program video feed.
•INSERT — This indicator is green when the unit is inserting any data into the Program
video feed.
6. BYPASS Indicator
This indicator is red when the PROGRAM video input is in the bypass state. This can be caused
by either the front panel switch or the rear panel REMOTE connector. It is also normally red if
there is no video signal present on the PROGRAM VIDEO IN BNC.
7. BYPASS Switch
When this push-button is approximately flush with the front panel (ACTIVE), the Program video
feed passes through the encoding circuitry and data insertion can occur. When the push-button
protrudes from the front panel (BYPASS), the Program video is connected from the PROGRAM
VIDEO IN BNC directly to the PROGRAM VIDEO OUT BNC.
STATUS
PORT A
PORT B
PORT C
AUX VIDEO
AUX DECODE
MODEM
LAN
TES3
ACTIVE BYPASS
PGM VIDEO
PGM DECODE
INSERT
BYPASS
5
42
1 3
6
7

2–4 • Hardware Overview TES3 and TES5 Hardware User Manual (Iss. 03)
Rear Panel
Figure 2.2 shows the rear panel controls and connectors on the TES3 or TES5. The TES3 is used
for illustration; the control and connectors are identical on the TES5, except that its PROGRAM
VIDEO IN and OUT are SDI (SMPTE 259).
Figure 2.2 TES3 — Rear Panel Connections and Controls
1. Power Switch
2. Fuse Holder
Behind this panel is an AC fuse.
3. Power Cord Connection
This jack accepts a power cord supplying 120/220 volt, 50/60 Hz power to the unit.
4. AUXILIARY VIDEO IN BNC
This BNC provides the auxiliary (analog composite) video signal to the unit.
5. PROGRAM VIDEO OUT BNC
This BNC provides the local program video signal output containing the inserted VBI data. It is
the same type as the PROGRAM VIDEO IN jack.
6. PROGRAM VIDEO IN BNC
This BNC provides the program video input signal to the unit. This is analog composite video for
the TES3, and SDI (SMPTE 259) for the TES5.
7. LOAD Button
This push-button switch is located behind a small hole in the rear panel and is accessible using a
pointed object, such as a pencil. The software reads this switch during power up and, if the switch
is pressed, jumps to a secondary program instead of the normal application software. This switch
is intended for use in loading new software into the unit.
8. REMOTE Connector
This connector allows remote control of the bypass switch and provides the signals necessary to
drive a remote bypass LED.
9. MODEM Connector
This RJ-11 connector is used to connect the internal modem to a telephone line.
10. PORTS A, B, C Connectors
These 9 pin male D connectors can be used to connect the TES3 or TES5 to serial RS232 devices.
11. PARALLEL Connector
This 9 pin female D connector is intended for general-purpose input or output connections.
12. LAN Connector
This RJ-45 connector is used to connect the internal LAN adapter to an Ethernet network.
110/220 VAC 50/60 Hz FUSE 1 AMP 250 VOLT
PORT C
LAN
AUXILIARY
VIDEO
ININ
PARALLELPORT A
PORT B
OUT
PROGRAM
VIDEO
5 64
1 2 3 8 9
LOAD
7 11 12
10
MODEM LINE
123
REMOTE

TES3 and TES5 Hardware User Manual (Iss. 03) Installation • 3–1
Installation
In This Chapter
This chapter describes how to mount the TES3 or TES5 in the rack and provides a general
overview of how to install the TES3 and TES5.
The following topics are discussed:
• Mounting the TES3 and TES5 in a Rack

3–2 • Installation TES3 and TES5 Hardware User Manual (Iss. 03)
Mounting the TES3 and TES5 in a Rack
This section describes how to mount the TES3 and TES5 in the rack. In using these instructions,
consult Figure 3.1. Note that the TES3 and TES5 should be attached to both the front and rear of
the rack; because of the weight of the potentially large number of cables connected to the rear of
the TES3 and TES5, rear rack mounting is strongly advised.
Before You Begin
These instructions can be used for racks having a total depth from the front to the rear rails in the
range 24-30.25” (61-77 cm).
• For racks that are shallower than 24", a modified procedure is described in step 2.
• For racks deeper than 30.25", use a mounting shelf.
Figure 3.1 TES3 and TES5 Rear View — Rack-mounting Detail
Installing the TES3 and TES5 in the Rack
Use the following procedure to install the TES3 and TES5 in the rack:
1. Attach the rear TES brackets (41-10543-01) to both sides of the chassis using the
mounting holes near the rear of the TES. Use the #8-32 flat-head screws, and insert them
through the countersunk holes in the bracket into the mounting holes on the TES. Refer
to Figure 3.1 for locations. Install four nut clips to the front of the rack, and attach the
TES front panel to these clips, using four 3/4” #10-32 screws.
2. If your rack is shallower than 24" (61 cm), and it has side-mounting rails, use the
following procedure. Otherwise, proceed to step 3.
• Skip steps 3 through 5.
• Instead, mount the rear nut clips to the rear side rails and attach the TES brackets
directly to these side rails, using 3/4” #10-32 screws through the slots in the
brackets.
• Proceed to step 6.
PORT C
MODEM LINE
IN
OUT
AUXILIARY
VIDEO PROGRAM VIDEO
IN REMOTE
123
LOAD
#10-32
3/4”
screws
TES3 bracket
Cord attach
#10-32
3/8”
screws
#8-32
5/16” screw
#8-32
5/16” screw
Rack bracket

TES3 and TES5 Hardware User Manual (Iss. 03) Installation • 3–3
3. Install four nut clips to the rear of the rack at the same height as those used to mount the
front of the TES.
4. Attach the two rear rack brackets (41-10544-01) to the nut clips installed in the
preceding step, using two 3/4” #10-32 screws for each bracket. Refer to Figure 3.1 for
locations. Before tightening the screws, ensure that these brackets contact the inner side
of the brackets mounted to the TES; that is, they should be closer to the center of the
rack than the ones on the TES. The slots in these brackets should also be approximately
aligned with the screw holes in the TES brackets.
5. Install two 3/8” #10 screws through the slots in each rear bracket into the captive nuts
near the rear end of the TES brackets. Refer to Figure 3.1 for locations.
6. Plug the power cord into the receptacle on the rear of the TES.
7. Insert a tie-wrap through the strain relief bridge on the rack bracket near the TES power
entry module; refer to Figure 3.1 for locations. Pass the tie-wrap around the power cord
and tighten it to prevent the power cord from being inadvertently pulled out of the TES.
8. Insert the TES power plug into a 110 or 220 VAC outlet. The use of conditioned power
from an uninterrupted power source (UPS) is strongly recommended, in order to ensure
that the processing of the video and VBI data is not disturbed by power outages.
9. Most uses of the TES require connecting a video input to the PROGRAM IN jack, and
connecting the PROGRAM OUT jack to another piece of equipment that uses the
video. It is essential to always use high-quality coaxial cable with 75ohm BNC plugs for
these connections. In particular, SDI video connections require digital video cable such
as Belden type 8281.
10. Most applications also require connection of one or more data ports (RS232, LAN or
modem). Please note the following points related to the RS-232 ports A, B and C:
• When connecting to another device such as a PC that is wired as Data Terminal
Equipment (DTE), you need to use a null modem cable such as the one supplied
with the TES. Additional cables can be purchased by contacting your Ross Video
sales representative. Alternatively, you can build your own cable or find an
equivalent one available from a cable supplier, using the wiring table provided in
the section “Cabling Information” on page 5-5.
• When connecting to a device that is wired as Data Communications Equipment
(DCE), such as a modem, you need to use a “straight-through” 9-pin cable instead
of the null-modem. This cable is not supplied with the TES3 or TES5, but is readily
available from data cable suppliers.
• Although you will use PORT A for your initial setup, you do not have to dedicate it
to this purpose alone. If you enable setup to occur through the LAN, PORT A is
then available for data transmission. Also, PORT A can be used alternately for
setup and data transmission, provided your application allows the data transmission
to be suspended whenever you need to change the setup.
11. Consult the user manual for the software which was supplied with the unit for further
installation and setup instructions.

3–4 • Installation TES3 and TES5 Hardware User Manual (Iss. 03)