Rotary SM40 Manual

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© March 2010 by Rotary Lift
SM40
Scissor Lifts

1
User Manual
Chapter headings page
1. Declaration of Conformity ................................................. .................................................. .................... ... ... ... 2
2. Technical characteristics ................................................ .................................................. ... ............. ... ... ..........3
3. Designation ................................................. ............................................. .............. .............. ....................... …..4
4. Expulsion of the lift ... ... ... ... ... .......................................... .................................................. .. .......... ………….5
5. Scope ... ... ... ... ... ............................................ .................................................. ......... ............. 5
6. General Safety Instructions ... ... ... ... ... ........................................... ...................................... .............. ... 7
7. Transportation ................................................. .................................................. ............... ................................. ...8
8. Unpacking ... ................................................ .................................................. .............. .................................. 8
9. Area of installation................................................. .................................................. ... .......................................... 9
10. Installation ................................................. .................................................. ............... .................................... 10
Rails and cross members
Columns
Hydraulic power unit
Connection of the hydraulic unit
11. Characteristics of the safety devices ... ... ... ............................................ ............ ................................ 16
12. Controls ... ... ... .............................................. ................................................ ........................................... 17
13. Installation ................................................. .................................................. .... ................................................. 19
14. Regular maintenance ... ... .............................................. ........................... .................................................. .. 19
15. Instructions ................................................. .............................. .................................................. ... 21
Operation of the lift
Review of the acoustic signal
Emergency stop switch
Attention
16. Manual lowering process ... ... ... ... ... ... ... ... ... ....................................... ................. ....................................... 23
The lift in the event of a power outage lowered manually
Restart the lift after a misalignment of the images
Restart the lift for a longer period, or after a cable is broken
17. Storage ... ... ... .............................................. ............................................... .................................................. .24
18. Disposal ................................................. .................................................. ..... ............................................... 24
19. Information and warnings on Oil ............................................. ...... .................................................. ... 25
20. Functional problems ................................................. ................................... .................................................. .. 26
21. Fire extinguisher ... ... ... .............................................. ............................... .............................................. ...... 27
22. Assembly (for the approved service) ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ....... 27
Circuit
Hydraulic and pneumatic circuit
Establishment of the pneumatic unit
Safety devices
Orientation of the free lift
Manual alignment of the free lift
Leveling of the main lift
Installation accessories
General routine inspection
23. Pneumatic circuit diagram ... ... ............................................... ........................ .................................................. 34
24. Hydraulic circuit diagram. ... ... .............................................. ............................. ............................................... 35
25. Electrical Schematic ... ... .............................................. ................................. ............................................. 36
26. Optional Accessories ... ... ... ... ............................................ ............................... ..................................... ........ 38
27. Installation Report ... ... ... .............................................. ............................ .................................................. ... 40
28. Regular maintenance report ... ... ... ... ... ... ... ......................................... .......... .............................. .... .... 41
29. Maintenance plan ... ... ............................................... ............................... .................................................. ..... 42
The information contained in this manual is subject to change without notice.
SM40LT-47/51

2
EG-Konformitätserklärung
EC Declaration of Conformity
im Sinne der EG-Richtlinie 2006/42/EG über Maschinen (Anhang II A)
according to EC directive 2006/42/EC on machinery (Annex II A)
Name und Anschrift des Herstellers /
Name and address of the manufacturer:
BlitzRotary GmbH
Hüfinger Str.55
78199 Bräunlingen, Germany
Diese Erklärung bezieht sich nur auf die Maschine in dem Zustand, in dem sie in Verkehr gebracht wurde; vom
Endnutzer nachträglich angebrachte Teile und/oder nachträglich vorgenommene Eingriffe bleiben unberücksichtigt. Die
Erklärung verliert ihre Gültigkeit, wenn das Produkt ohne Zustimmung umgebaut oder verändert wird.
This declaration relates exclusively to the machinery in the state in which it was placed on the market, and excludes
components which are added and/or operations carried out subsequently by the final user. The declaration is no more
valid, if the product is modified without agreement.
Hiermit erklären wir, dass die nachstehend beschriebene Maschine
Herewith we declare, that the machinery described below
Produktbezeichnung / product denomination: 4-Säulen-Hebebühne / 4-post vehicle lift
Serien- / Typenbezeichnung / model / type: SM40-47; SM40-51; SM40AT47; SM40AT-51
Tragfähigkeit 4000 kg / capacity 4000 kg
SM40LT-47; SM40LT-51
SM40LTAT-47; SM40LTAT-51
Tragfähigkeit 4000/3000 kg// capacity 4000/3000 kg
Maschinen-/Seriennummer / machinery / serial number: ………………..
Baujahr / Year of manufacture: 20…
allen einschlägigen Bestimmungen der Maschinenrichtlinie 2006/42/EG entspricht.
Die Maschine entspricht zusätzlich den Bestimmungen der Richtlinien 2004/108/EG über elektromagnetische
Verträglichkeit und 2006/95/EG über elektrische Betriebsmittel
(Schutzziele wurden gemäß Anhang I, Nr. 1.5.1 der
M
aschinenrichtlinie 200
6
/42/EG eingehalten).
is complying with all essential requirements of the Machinery Directive2006/42/EC.
In addition the partly completed machinery is in conformity with the EC Directives 2004/108/EC relating to
electromagnetic compatibility and 2006/95/EC relating to electrical equipment
(Protection objectives have been met in
accordance with Annex I No. 1.5.1 of the Machinery Directive 2006/42/EC).
Angewandte harmonisierte Normen / Harmonised Standards used
EN 1493:1998+A1:2008 Fahrzeug-Hebebühnen / Vehicle lifts
EN ISO 12100-1 : 2003 Sicherheit von Maschinen - Grundbegriffe / Safety of Machinery- Basic concepts
EN ISO 12100-2 : 2003 Sicherheit von Maschinen - Grundbegriffe / Safety of Machinery- Basic concepts
EN 60204-1:2006+7/2007 Elektrische Ausrüstung von Maschinen / Electrical equipment of machines
EN 349:1993+A1:2008 Sicherheit von Maschinen-Mindestabstände / Safety of machinery - Minimum gaps
EN ISO 13850:2008 Sicherheit von Maschinen-Not-Halt / Safety of machinery – Emergency stop
EN ISO 14121-1:2007 Sicherheit von Maschinen-Risikobeurteilung / Safety of machinery - Risk assessment
Angewandte sonstige technische Normen und Spezifikationen
Other technical standards and specifications used:
BGG 945 Prüfung von Hebebühnen / inspection of vehicle lifts
BGR 500 Betreiben von Arbeitsmitteln / management of working appliances
BGV A3 Unfallverhütungsvorschrift elektrische Anlagen und Betriebsmittel / law accident prevention regulation of
electric facilities and equipment
Bevollmächtigter für die Zusammenstellung der relevanten technischen Unterlagen:
The person authorised to compile the relevant technical documentation:
Herr Pohl; Hüfinger Str. 55; 78199 Bräunlingen
Ort / Place : Bräunlingen
Datum / Date : 21.12.2009
______________________
Carsten Rohde
Geschäftsführer / Managing Director

3
2 – TECHNISCHE EIGENSCHAFTEN
capacity....................... lift............................. ........................... ........................................ 4000 kg
capacity....................... auxiliary lift.............................. .. .................................................................3000 kg
lifting time / lowering time....................lift....... .......................................appr.................. 45 Sek.
lifting time / lowering time..................... auxiliary lift........ .....................................appr........ ..........10 Sek.
power e-motor..................................................................... ........................... ..........................................................3 kW
Whole power............................................................ ........................... ............................................................3,1 kW
Electricity supply…………. .......................................... ........................... ......................230 V/400 V - Tri + PE + N - 50/60 Hz
Pneumatic supply……………....................................................................... ........................... ..................... 6/8 Bar
Capacity of the oil tank..................................................................................... ........................... ................................... 11 l.
Pressure hydraulic cycle............................................................................ ................................................................190 Bar
Net weight lift……………....................................................................... ........................... ........................ 1955 kg
Maximum volume level for the equipment leader in the job................. ........................... ............................... 70 dB(A)
Ambient temperature area …………....................................................... ........................... .................................0 bis + 50°C
Area of the relative humidity (without condensation)……………………...................................................................30 bis 95%
SIDE FACE
Dimensions in mm
PLAN VIEW
Measures SM40-LT-47

4
3 - NAME
part sescription part description
1 Auxiliary lift 11 Hydraulic power unit
2 Plattform 12 Compressed air maintenance unit
3 Fixed runway 13
4 Movable runway 14
5 Wheel Stopp () 15
6 ramp 16
7 Column with control unit 17
8 column 18
9 Grounplate of column 19
10 crossbeam

5
4 – AUSWEISUNG DER HEBEBÜHNE
If you have the model of lift, the standard number and possible additional parts ready, becomes to you the customer service of the
supplier can still give better assistance. You find the following information on the model badge:
Load capacity (kg) : 4000 (Hebebühne)
3000 (Radfreiheber)
Electric supply (V) : 230/400
Power(kW) : 3.1
Power e-motor (kW) : 3
Number of the phases: 3 + N + PE
Frequency (Hz) : 50/60
Pneumatics pressure (Bar): 6/8
5 –RANGE OF APPLICATION
This user's handbook is a component of the make.
Peruse the warning tips and instructions in this manual carefully, because this important information about the sure service of
the machines and their servicing contains.
IF THEY PRESERVE THIS MANUAL PROPERTY ON TO BE ABLE TO LOOK UPIN CASE OF NEED.
The vehicle lift SM40LT-47 / 51 is a hoist stuff for private cars and light truck with a maximum weight of 4000 kg.
Their principal purpose consists in helping by the servicing and repair of motor vehicles.
CARE
These vehicle lift is only for the inside use. It may not be used outside.
Concentrate the load not in the middle of the vehicle lift.
The load distribution must correspond to the following demands:
Main vehicle lift:
- Minimum bicycle situation of 3000 mm at least
- Distance of the front or rear base of 300 mm at least from the ends of the rolling trajectory (see fig. 1 on the page 6).
Auxiliary lift:
- maximum bicycle situation of 1700 mm at most
- Distance between the bases (in direction of the traffic) from 1200 mm at least (see illustration 2, page 6).
Abb. 1
The burden-sharing on every vehicle lift must
correspond to the topical standards:
Front / rear distribution:
-main lift:
must amount to 2/3 on the front and 1/3 at the
rear, and vice versa.
- auxiliary lift:
MODEL SM40/LT-47/51
PRODUCTION
YEAR
SERIENNR:

6
must amount to 3/5 on the front and 2/5 at the
rear, and vice versa.
left to the right of distribution:
may not exceed 10%.
Abb. 2
CARE
Provide for the fact that with the decreasing of auto parts the balance is not affected, in particular if you use the bicycle free
siphons for beginning.
CARE
It is forbidden to use the vehicle lift in explosive surroundings.
CARE
It is forbidden to lift the load only on a pavement (vehicle lift) or a platform (auxiliary lift), all the same as small the weight is,
because this can lead, otherwise, to dangerous instability between vehicle lift and vehicle.
CARE
Use the lift not for washing vehicles.
CARE
It is forbidden to use these vehicle lift for others than in this manual described purposes. Above all it is forbidden to lift people.
BLITZROTARY Ltd is not responsible for possible damages which originate on the basis of improper wrong or unreasonable use.

7
6 - GENERAL SAFETY TIPS
The vehicle lift may be served only by certified and authorized specialist staff.
Changes or modifications in the vehicle lift which were not approved before by BlitzRotary GmbH release aforesaid party from any
compensation duty, either directly or indirectly.
The removing or altering of safety devices is an offence against the European safety regulations. BlitzRotary GmbH assumes no liability for
damages which appear on account of the manipulation of these devices.
-We recommend you to make yourselves close with the help of the instructions for use with the localisation of possible anomalies.
-The use of the vehicle lift is permissible only at places at which no danger of explosion or fire risk consists.
-By accessories or optional additional parts which are used with the vehicle lift it must concern exclusively approved individual
parts.
-Ramps and absorption surface must freely be from obstacles.
-Children and animals may not stay near the vehicle lift.
-Vehicles may be raised only in the positions which were planned by the manufacturer for it.
-As a user you must pay attention to the fact that the way, as you raise the load, shows no dangers. Check after short beginning
whether the vehicle is positioned correctly and efficiently on the vehicle lift.
Observe the runways and bicycle free siphons all the time, while the vehicle lift is in movement.
It is forbidden to park, in the area of the ramps, on the driving rails or the stroke tables, while the vehicle lift is in movement.
Nobody may climb the ramp, the driving rails or the stroke tables if these are in raised position.
During the lifting nobody may be in the vehicle or on the vehicle lift.
Examine after every manoeuvre and before you work under the siphon that the vehicle lift is protected mechanically.
Hold the vehicle lift and their surroundings in absolutely clean state.
Check before use of the vehicle lift that
the warning signal functions properly.
CARE
Every kind of work, which, all the same how insignificantly, in the electrical system of the vehicle lift is carried out requires the
availability of a certified expert (see the also specific directives relevant for it).

8
7 - TRANSPORT
The transport of the device must be carried out according to the following instructions:
• Protect the hydraulic device and the switch box against weather influence and avoid their danger by sudden temperature
variations.
• On account of her size and her weight the vehicle lift with a suitable forklift or pallette lift must be carried and the forks must
be placed under the prescribed points (fig. 3)
8 - UNPACK
Unpack the device, while the supplier is still present.
Check after the disposal of the packaging the state of the different individual parts of the vehicle lift to make sure that of no visible
damages shows (surface of the vehicle lift, switch box, Enclosing...).
Take down and describe any kind of damages on the delivery note of the supplier. Take the vehicle lift not in use. Contact
immediately your authorized trader.
The different packaging materials (plastic bag and plastic foils, polistyrene, cartons, nails, screws, wooden parts, etc.) must be
kept for children inaccessible to avoid possible danger situations.
Decontaminate pollutants and not diminishable substances environmentally sound.
A
bb.
3

9
9 - INSTALLATION PLACE
CARE
Follow with a choice of the installation place for the vehicle lift topical directives with regard to safety in the job.
CARE
Point out the authorized customer service of the supplier to all in ground pipe or cable (electricity, air pressure,
waters...) which could become broken with the drilling of the holes for the sure fixing of the vehicle lift.
The equipment leader must be able to have from the switch box the vehicle lift and their surroundings completely in the field of
vision, while the vehicle lift is used.
The equipment leader must be able to show in the surroundings the presence of not commissioned employees, from animals or
objects which forbid possible dangers.
The absorption surface of the vehicle lift is from ferro-concrete and must support the load during the operation. The concrete
quality must amount to C20 / 25. Every column of the vehicle lift carries, on the surface (34 x 23 cm) a maximum load of 2 t.
The table must be about the total surface away just and just (± 0.5 cm). He can be covered with admitted tiles. The thickness of
the absorption surface must support the safety points of the columns and have a good state of at least 16 cm.
If the installation of the vehicle lift does not occur on the floor, a stable construction must be carried out or first an architect to rate
be moved.
The area for the load and movement must amount to at least 857.5 cm x 486.4 cm (fig. 4).
Illustration 4 – installation plan (dimensions in cm)
*: the distance can be reduced on a side up to 60 cm if no through traffic exists
Electric-hydraulic equipment for the care
- with electricity = 230 V or 400 V 3 ~ + PE + N
(3.1 kW) with cable 5 x 2.5 mm 2
- with air pressure = from 6 to 8 cash.
AREA FOR THE MOVEMENT
(See tip)
Auffahrt
(See tip)
580 cm
SM40LT-47
620 cm
SM40LT51