Rotary 300 Series User manual

© May 2010 by Rotary Lift. All rights reserved. CO7585.1 IN20526
Rev. D 5/5/2010
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RLP35 Scissor Lift
(300 Series)
Capacity 7700 lbs (3500 kg)
(Maximum 3,850 lbs (1750 kg) per pad)
LP20469
B
M
W
B
M
W

1. Lift Location:
Use architects plan when available to locate lift. Fig. 1
shows typical lift dimensions. Lift floor area should be
level.
IMPORTANT
Base must be fully supported. It must not
be allowed to flex. Grouting must be done and anchor
bolts must not extrude past the nuts, see page １６.
Console is always closest to P1. P1 may be placed on
the left or right. Switch extensions as necessary so that
extension handle faces the outside of lift.
Fig. 1
1525
2002/2052
750/800626
450
626
1525
2167
1920
1080
125
450
490
2

2. Hydraulic Connections:
a) Remove appropriate access cover for hose and wire
routing, Fig. 2
Fig. 2
Fig. 2a
b) Remove plugs and washers from hoses A1 and B1, Fig. 2a.
Cover
Cover
Cover
3

Fig. 2b
c) Make initial hydraulic
connections from the platforms to
the control panel.
1) Attach “T” fitting to the E1
hose on P1 and the E2 hose
on P2 as shown in Fig. 2b.
2) Install union ports A1, A2,
B1 and B2 ports of the
pump.
3) Connect hose end A2 and
B2 to the pump ports A2
and B2 respectively and
connect hose end E1 and E2
to the “T” fitting attached to
the cylinder hose marked E1
and E2 respectively.
4) Connect hose end A1
and B1 to the pump ports A1
and B1 respectively.
Connections
Port End
A1 A1
A2 A2
B1 B1
B2 B2
P1
“T”
P2
E1
E1
F
E1
E2
B1
E2
F
E2
A1
B2
A1
A2
B1 UNIONS
4

3. Electrical Connection:
Have a certified electrician run appropriate power
supply to motor wire size for a 20 amp. circuit.
CAUTION
Never operate the motor on line voltage
less than 208V. Motor damage may occur.
All wiring must conform to all national and local
electrical codes.
IMPORTANT
Use seperate circuit for each power unit.
Protect each circuit with a time delay fuse or circuit
breaker. Use a 20 amp. fuse.
WARNING
Make sure that the main power
supply is disconnected to avoid the possibility of
electrocution.
WARNING
All connections made inside the control
panel must be kept 18” (457mm) off of the floor.
3ø power unit Voltage Conversion (If Necessary) 460V 230V
1) Convert Motor
2) Convert Transformer
a)
T7 T1
T8 T2
T9 T3
T4
T5
T6
L1
L2
L3
11 12
Green
230V
Blue
13 14 15 16
T7
T4 T1 L1
T8
T5 T2 L2
T9
T6 T3 L3
230V
50/60Hz. 3Ø
440-480V 50/60 Hz. 3Ø
380-400V 50 Hz. 3Ø
Three Phase Power Unit
Transformer
MOTOR OPERATING DATA TABLE - THREE PHASE
LINE VOLTAGE RUNNING MOTOR VOLTAGE RANGE
230 50/60Hz. 207-253V
400V 50Hz. 207-440V
440-480V 50/60Hz. 396V-528V
11 12
Green
460V
Blue
13 14 15 16
5

L1
PE
L2 3Ø L3
L1
PE
L2 1Ø L3
2)
Connect Main Power To Switch
6

4. Purging Hydraulic Lines
WARNING
Only skilled and authorized personnel should be allowed to perform these operations.
Carefully follow all instructions shown below to prevent possible damage to the car lift or risk of injury to people.
Be sure that the operating area is cleared of people. After positioning the lift as specified and performing
electric and hydraulic connections, the lift can be operated by following the specific procedure.
ISO 32
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ISO 32
QT.
ISO 32
QT.
ISO 32
QT.
ISO 32
QT.
ISO 32
QT.
ISO 32
QT.
ISO 32
QT.
ISO 32
QT.
ISO 32
QT.
ISO 32
QT.
ISO 32
L
ISO 32
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ISO 32
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ISO 32
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ISO 32
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ISO 32
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ISO 32
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ISO 32
L
1)
Fill
Reservoir
7

STOP
1) If lift does not raise but the motor runs, check the motor for proper direction of rotation and switch the phases
on the power supply line if necessary.
Press Rise Button Until Lift Reaches Full Rise
b)
ON
1 3
2
A
Push and Hold Button
8

X 2
c)
9

½
½
X 2
X 2
X 2
Connect Purge Hoses
Run Purge Hose to Power Unit Tank
Open Purge Screws
Close Purge Screws
Open Valves
Push And Hold Button
Until Only Fluid Runs Back
To Tank (No Air)
Power
Unit
Tank
Power
Unit
Tank
ON
1 3
2
A
P1: Open
P2: Open
d)
1)
2)
4)
3)
5)
10

7)
6)
P1: Close
Close Valves
P2: Close
Disconnect Purge Hoses
From Rack Platform. Raise And Lower
Lift (10) Times And Re-Purge
Air From Lift, Step 4d, 1 Through 5.
X 2
11

X 2
Replace
ON
1 3
2
A
Lower Lift
8)
9)
12

Max.
ON
1 3
2
A
Fill Reservoir
Raise Lift
a)
5. Lift Equalization
13

b) If (1) Platform Is High When Lowered
1)
P2: Open
P2: Open
P1: Open
P1: Open
Open Higher Platform Valve
14

2) After Both Platforms Are Same Height
P2: Close
P2: Close P1: Close
P1: Close
Lower Lift Completely - Close Valve
15

X2
Drill holes using 5/8"
carbide tipped masonry
drill bit per ANSI standard
B94.12.1977
Remove washer.
Run nut down, just
below impact section of
stud. Drive anchor into
hole until nut contacts
base.
Replace washer.
Tighten nut to
35-45 ft./lb.
47-61 N-m
ANCHOR HOLES
5” (127mm)
2000# (14Nm/mm2)
Concrete Requirements
6. Anchoring:
a)
b)
c)
16

e) If anchor bolts do not hold when torqued to required amount, concrete must be replaced. Saw cut and
remove 8'-3'' x 8'-3'' (2500mm x 2500mm) square area. Repour with reinforced 3000# 20 MPa minimum
concrete to depth of 6" (152mm), keying new concrete under existing floor.
7. Grouting:
If lift must be shimmed, the base must be grouted to provide continuous support. Use a high strength, non
structural grout designed to be stable without failure from compressive loads. Grout must conform to ASTM
C1107 and min. 5,000 psi
(34 MPa).
d)
Make Sure Lift Is Level
17

8. Connect Toe Guard
And Upper Limit Switches
1)
2)
3)
3
4
5
6
7
P1
Ｃｏｎｎｅｃｔ Ｐ１
Ｓｔｏｐ Ｄｏｗｎ Ｓｗｉｔｃｈ
Ｃｏｎｎｅｃｔ Ｐ２
Ｓｔｏｐ Ｄｏｗｎ Ｓｗｉｔｃｈ
Brown Stop
Down
1
Stop
Down
2
Top
Limit
Switch
Black
Blue
Brown
Black
Blue
Brown
Black
Blue
Ｃｏｎｎｅｃｔ Ｐ１
Ｔｏｐ Ｌｉｍｉｔ Ｓｗｉｔｃｈ
5
6
7
8
9
10
P2
9
10
11
12
13
P1
18

NOTE: Shown With Control Console On Right
9. Ramps And Hose Covers
19

1 Suction filter
2 Pump
3 Breather
4 Relief valve
5 Unidirectional valve
6 Lowering valve
OM Manual Operator
RF Flow regulator valve
M Motor 3 KW
6
1
M
5
RF
Slave
A1 A2
MasterMaster A2
A1 B1
B2
T
Y1 Y2
B2
B1
Slave
RF
2
4
OM-A2
OM-A1 OM-B1
OM-B2
6
3
5
10. Hydraulic Schematic:
20