Rotary 000 Series Manual

XS35N-SMS
Rev.A 25/7/2017
© Rotary Lift, All rights reserved
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XS35N
(000 Series)
Scissor Lift
Installer: Please return this booklet to literature package and give to lift owner/operator.
Original

2
Contents
Packing, transport and storage Page 3
Introduction Page 4
Chapter 1 Description of the machine Page 4
Chapter 2 Technical specifications Page 6
Chapter 3 Safety Page 11
Chapter 4 Installation Page 13
Chapter 5 Operating instructions Page 14
Chapter 6 Maintenance Page 16
Chapter 7 Troubleshooting Page 17
Chapter 8 Commissioning Page 18
Chapter 9 Disposal Page 18
Chapter 10 Parts break down Page 19

3
ALL PACKING, LIFTING, HANDLING,
TRANSPORT AND UNPACKING
OPERATIONS ARE TO BE
PERFORMED EXCLUSIVELY
BY EXPERT PERSONNEL WITH
KNOWLEDGE OF THE LIFT AND THE
CONTENTS OF THIS MANUAL
PACKING
The lift is shipped assembled, resting on a iron platform in
a single pack and sealed with four straps.The total weight
of the pack is approximately 700 kg.
Figure 1 Handling with fork-lift truck
LIFTING AND HANDLING
The iron platforms can be lifted either with a fork-lift truck
(Figure 1) or with a crane or an overhead travelling crane.
In the case of handling with a crane or overhead travelling
crane, the packs must always be loaded with at least 2
band.
NB. The chosen means must be suitable
for lifting and moving in safety, taking into
account dimensions, weight, centre of
gravity,protrusions and fragile parts not to
be damaged.
STORAGE
The packs must always be kept in a covered and
sheltered place at a temperature between -25°C and
+55°C and must not be exposed to direct sunlight.
STACKING THE PACKS
This type of packing makes it possible to stack up to 5
packs one on top of another in a store, provided they are
correctly arranged and secured against falling.
The packs may be stacked only provided they are
not resting one directly on another, but plywood and
hardboard are inserted as shown in Figure 2.
Up to 5 packs can be stacked in the bodies of lorries or
in containers,provided they are well strapped down and
secured against falling.
OPENING
When the iron pack arrive, check that the machine has
not been damaged during transport and that all parts
listed are present.
The iron pack must be opened using all possible
precautionary measures to avoid damaging the machine
or its parts.The iron of the pallet may be reused or
recycled.
PACKING, TRANSPORT AND
STORAGE
1

4
INTRODUCTION
CAUTION
This manual has been written for the workshop
personnel assigned to using the lift (operator)
and for the engineer assigned to routine
maintenance (maintenance engineer). Therefore,
before doing anything with the lift and/or its
packing, it is necessary to read the entire manual
carefully, as it contains important information
for:
·THE SAFETY OF THE PERSONS assigned to its
use and routine maintenance.
·THE SAFETY OF THE LIFT.
·THE SAFETY OF THE LIFTED VEHICLES.
CONSERVATION OF THE MANUAL
The manual is an integral part of the lift and must
always accompany it, also in the case of sale.
It must always be kept close to the lift, in an easily
accessible place.The operator and the maintenance
engineer must be able to find it and refer to it rapidly
at any time.
IN PARTICULAR, IT IS RECOMMENDED TO READ
CHAPTER 3 CAREFULLY AND REPEATEDLY AS
IT CONTAINS IMPORTANT INFORMATION AND
NOTICES RELATIVE TO SAFETY.
The lifts have been designed and manufactured in conformity
with the following:
EN 1493:2010 Vehicle Lift
EN 60204-1:2006/AC:2010 Safety of machinery – Electrical
equipment of machines - Part 1: General requirements
EN ISO 12100:2010 Safety of machinery - General principles for
design - Risk assessment and risk reduction
EN 61000-6-2:2005+AC:2005 Electromagnetic compatibility
(EMC) Part 6-2: Generic standards — Immunity for industrial
environments
EN 61000-6-4:2007/A1:2011 Electromagnetic compatibility
(EMC) — Part 6-4: Generic standards — Emission standard for
industrial environments
The electro-hydraulic lift,can be fixed with optional
anchor bolts; this means that it is anchored to
the ground and designed and built for lifting and
positionin gautomobiles at a certain height off the
ground.
The lift is driven by an electro-hydraulic operating
system.
The lift consists of the following main parts:
· structure;
· lift units(hydraulic cylinders and hydraulic unit);
· control box;
· safety devices.
Figure 2 illustrates the various parts making up the
lift.
STRUCTURE
It is composed of a base(1) made of welded steel
plates,two platforms(2),four ramps(3) and two pairs
of leg weldment(4).The base have holes for fixing to
the ground by means of optional anchor bolts. Inside
the base there are holes for the attachment of the
lifting legs.The platforms and legs are connected
at the ends by means of shafts and connected to
the base by means of special plastic supports.The
ramps are connected to the platform by means of
special shafts.
LIFTING UNIT
It is composed of two hydraulic cylinders connected
by rigid and fle-xibles tubes.
The lifting unit is controlled by an electric panel
placed on a electric cabinet(5) containing the
hydraulic unit.
SAFETY DEVICES
The safety devices are composed of:
· double, hydraulic circuit
· two safety solenoid valves
· overload safety valve
· flow control valve adjusts descent speed
· automatically activated microswitch stops descent
travel thus acting as foot guard
· velocity fuse just in case the hose broken
CHAPTRE1 DESCRIPTION OF
THE MACHINE
1
2
3
4
5
2

5
Intend use
The scissor lift may only be used:
• In indoor areas for lifting unoccupied motor
vehicles.
• For lifting vehicles with a max.load capacity of
3500KG
• If the weight is distributed correctly. By default, the
load should be centered in the direction of motion. If
the main load (e.g. engine) is however at the front or
the back, the following applies:
at front max. 3/5,
at back 2/5 of load or vice versa.
• With correctly aligned, adjustable runways. The
vehicle must be approximately centered on the two
platforms.
• In accordance with the technical data in Chapter 2,
in technically sound condition.
Incorrect use, incorrect behavior
Incorrect behavior presents a residual risk to the life
and health of the people working in the lift area.
The manufacturer assumes no liability for damage
resulting from use other than the intended purpose
and from incorrect behavior.
The following is prohibited:
Figure 3
• Climbing onto or riding on the scissor lift or the
load.
• Lifting when there are people in the vehicle.
• Lifting/lowering when people or animals are in the
danger zone, in particular below the lift.
• Jerky lifting or lowering. Do not cause the lift to
vibrate.
• Throwing objects onto or under the lift.
• Lifting a vehicle at the incorrect pick-up points .
• Lifting a load on only one platform of the lift.
• Lifting vehicles containing hazardous goods.
• Operating outdoors or in workshops at risk from fire
or explosion.
• Washing cars on the post lift.
• Modifications of any kind
Internal accident, health and safety, and
environmental information
This operating manual does not include the operating
instructions which need to be drafted by the user of
the scissor lift.
The internal operating instructions regulate actions
within the company for the prevention of accidents,
and risks to health & safety and the environment.
These also include actions in the case of
anemergency, first aid measures etc.
2100
KG
1400
KG
Maximum Axle Load Distribution
No anchors ,prohibited distribution
Heavy
End Light
End
3

6
CHAPTER2 TECHNICAL
SPECIFICATIONS
TECHNICAL DATA:
Operation.........................................electro-hydraulic
Carrying Capacity.............................3500kg
Lift time.............................................20sec.
Lowering time...................................20sec.
Noisy level........................................<74 db
Weight..............................................565 kg. approx.
Working temperature........................-10°C / +40°C
Installation requirements: enclosed area.
MOTOR
Power................................................3 Kw
Voltage..............................................230V 1ph
Frequency.........................................50/60 Hz
Poles.................................................2
Speed................................................2680 rpm
Insulation class..................................B
Absorption:........................................230V: 18.5A
Service..............................................S3 10Min
HYDRAULIC CONTROL UNIT:
Type..................................................Gear pump
Displacement....................................2.1 cm3/round
Peak pressure...................................230 bar
Relief valve:.......................................250 bar
OIL
Use Dexron III ATF,or hydraulic fluid that meets
ISO32 specifications.Remove fill breather cap and
add ten quarts of fluid.Turn power to on and ensure
the disconnect switch and emergency stop buttons
are in the "ON" position.

7
HYDRAULIC SYSTEM DIAGRAM

8
HYDRAULIC DIAGRAM CONNECTION
E

9
WIRING SCHEMATIC

10
WIRING SCHEMATIC

11
CHAPTER 3 SAFETY
WARNING
Read this chapter carefully and completely since
important informationfor the safety of the operator or
others in case of improper use of the lift is included.
FAILURE TO COMPLY WITH THESE
REGULATIONS CAN CAUSESERIOUS INJURY
TO PERSONS, AND IRREPARABLE DAMAGE TO
THE LIFT AND THE VEHICLE LIFTED.
1 - Daily inspect your lift. Never operate if it
malfunctions or if it has broken or damaged parts.
Use only qualified lift service personnel and genuine
Rotary parts to make repairs.
2 - During lifting or lowering operations, the car lift
must be operatedonly from the operator’s control
site, as shown in the picture 4.
3 - Stopping or passing within the danger area when
the lift is working or already lifted is strictly forbidden.
Working personnel only is allowed to stay near the
lift.
4 - The operator must make sure the danger area is
empty before lifting or lowering the lift.
5 - Never use the machine without protection or
when the safety devices are out.
6- Always use the rubber pads when lifting a vehicle,
observing the proper support points specified by the
vehicle’s manufacturer.(see chapter 5)
7 - To prevent the vehicle from falling make sure it is
properly placed on the lift.
8 - Getting on the vehicle and/or starting the engine
during lifting is strictly forbidden.
9 - Never leave objects and/or obstructions under
the vehicle during the lowering phase.
10 - Always keep area around lift free of tools,
debris, grease and oil to avoid the risk of slipping.
11 - Always keep platforms and ramps clean.
12 - Never use water steam varnish solvent jets in
the car lift area, and particularly next to the control
box.
13 - Proper lighting is extremely important. Make
sure all areas to the car lift are well and uniformly
lightened, according to the laws of the country where
the lift is installed.
14 - Climbing on the platforms when lifting the
vehicle or when the same has been already lifted is
strictly forbidden.
15 - Any use of the car lift other than what herein
specified can causeserious accidents to the operator
as well as to the people in close proximity.
16 - Never exceed the maximum carrying capacity of
3500 kg when using the car lifts.
17 - Replace all control warnings, or safety related
decals on the lift when unable to read or missing.
18 - Normal operating temperature range is 7° C (45°
F) to 38° (100° F).
5.5MT
5.5MT
4

12
1
2
3
4
SAFETY DEVICES
1.Buzzer
Acoustic alarm.Sounds:
When lowering the main lift<120mm(foot
protection)
2.Lockable main switch
"ON" setting:Scissor lift ready for use.
"OFF"setting:Scissor lift out of use.The mains
voltage is still present inside the control box.
Switching off(OFF) immediately stops any
movement of the post lift(=emergency stop)
3.Overflow valve
The overflow valve is factory set to ca.210 bar.
Prevents a overload lifting to protect the hydraulic
power unit from being damaged.
4.Low limit switch on the scissor leg with control unit
Deactivates the lowering process at a lift height
of 120mm(foot protection,otherwise a crushing or
shearing hazard exists).
5
6
7

13
CHAPTER 4 INSTALLATION
WARNING
Unpack the goods and check for possible damage
before installing the car lift.
INSTALLATION REQUIREMENTS
The car lift must be installed according to the
specified safety distances from walls, columns, other
equipments, etc. The minimum distance from walls
must be 1000 mm at least, taking into consideration
the necessary space to work easily. Further space
for the control site and for possible runways in case
of emergency is also necessary. The room must be
previously arranged for the power supply.
The car lift can be placed on a horizontal concrete
floor with concrete quality C20/C25 and a minimum
thickness of 150 mm.
• Place the car lift as required following the
instructions above indicated.
• Connect hydraulic hoses Aand B and the
Drainhose E to the power pack in the control
box (page 8).
• Use Dexron III ATF,or hydraulic fluid that meets
ISO32 specifications into the tank.
• Then carry out electrical connection (see. diagrams
on pages 9,10)
ATTENTION ! Skilled personnel only is allowed to
perform this operation.
ATTENTION !The installation must comply with
the regulations in force and must be equipped with
relevant fuses (see electrical intsllation).
If you have ordered the anchor bolts.Keeping the
platform in the highest position, drill the floor with
an helical bit having a diam. of 12 mm for a depth
of 90 mm, using the holes made on the base as a
template.
Clean the holes, insert the optional anchor bolts and
then tighten with a torque wrench of 40 Nm.
ATTENTION
In case of using the platform in a definite place of
the workshop, it can be chosen to fixed to the floor
with optional anchor bolts or not fixed,according to
instructions contained in this manual.(figure 8)
In case of moving the scissor lift to different places
by optional mobile kit,the lift can be used according
to the following restrictions:
• Place it on horizontal floor having proper
resistance.
• Drive the vehicle on the cylinder opposite side (see
figure 9)
1400 2100
Maximum Axle Load Distribution
Heavy End
No anchors,prohibited distribution
Light End
8
9

14
1. Before Loading:
• Inspect lift to assure it is in good operation condition.
WARNING If lift is not operating properly,do
not use until adjustments or repairs
are made by a qualified lift service
technician.
WARNING Keep hand and feet clear of
linkages while the lift is being raised
or lowered.
WARNING Ensure overhead clearance is
provided to raise vehicles to desired
height.
2. Loading:
• Assure lift is fully lowered before lifting.
WARNING Before attempting to lift vehicle be
sure that:
• Vehicle is positioned over pads as shown in
figure 12.
• Vehicle unibody is strong enough to support it's
weight and has not been weakened by
modification of corrosion.
• Use front ramp for vehicle support as necessary
to reach front lift points.
• If pickup points can still not be reached, use both
front and rear ramps for vehicle support.
• Use front ramp for vehicle support as necessary
to reach front lift points.
• If pickup points can still not be reached, use
both front and rear ramps for vehicle support.
• The field of motion of the load and of the load
carrying devices shall be free of obstructions.
WARNING To avoid personal injury and/or property damage, permit only trained personnel
to operate lift. After reviewing these instructions, get familiar with lift controls by
running the lift through a few cycles before loading vehicle on lift.
CHAPTER 5 OPERATING INSTRUCTIONS
ATTENTION Always lift the vehicle using all four rubber pads.Never raise just one end, one
corner, or one side.
W
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• Use auxiliary rubber blocks to create clearance
between vehicle chassis and lift pad.
• Auxiliary rubber blocks/pads are in secure
contact with vehicle manufacture's recommended lift
points.
• Vehicle is stable on lift; neither front nor tail
heavy.
3. To Raise Lift, see figure 11:
• Actuate RAISE BUTTON.
• Raise vehicle until tires clear the floor.
• STOP: Check pads for secure contact with
vehicle.
• Shake car moderately at front or rear bumper.
• Continue to raise to desired height ONLY if
vehicle is secure on lift.If necessary, lower lift and
reposition using vehicle manufacture's
recommended pick-up points.
4. Before Lowering Lift:
• Remove all obstacles from under vehicle and
lift.
• Assure personnel are not in lift area.
WARNING Observe warning decals,(Figure
10).
5. To Lower Lift, see Figure 11:
• Remain clear of lift.
• Actuate the RAISE BUTTON for one second.
• Actuate the LOWER BUTTON to lower lift while
keeping feet clear.
6. Unloading:
• Assure lift is fully lowered.
• Remove any rubber blocks used when raising
the vehicle.
• Carefully remove vehicle from lift area.
v
10

15
Fig. 2
Fig. 3
1. Power Switch
2. Power Light
3. Emergency Stop
4. Lower to ground Button
5. Buzzer
6. Raise Button
7. Lower Button
Small Vehicle
FrontFrontFront
Large Vehicle
Midsize Vehicle
Fig. 2
Fig. 2
1
2
3
4
5
6
7
11
12

16
WARNING If you are not completely familiar
with automotive lift maintenance procedures STOP:
Contact factory for instructions.
To Avoid Personal Injury, permit only qualified lift
service personnel to perform maintenance on this
equipment.
Use only original equipment manufacturer approved
replacement parts for repairs.
• Always keep all bolts and nuts tight. Check
periodically.
• Always raise lift when cleaning floor area.
• Always keep lift clean. Keep bottom weldment dry
and free from corrosives such as salt and cleaning
fluids.
• Daily:Inspect rubber blocks for damage or
excessive wear. Replace as required with genuine
Rotary parts.
• Weekly:Inspect all lift parts for signs of damage due
to overloading and rough handling.
• Weekly:Empty water and refill oil as needed for
filter regulator lubricants.
• Monthly:Lightly grease sliding surfaces and top
cylinder clevis pin with all purpose grease.
• Semi-Annually:Check fluid level of lift power unit
while lift is fully lowered. Refill if required per fill line
on tank. If fluid is required, inspect all hoses and
seals.Repair or replace as required.
• Semi-Annually:Check anchor bolts to ensure they
are torqued to 25ft.lbs.
• If lift stops short of full rise or chatters, check fluid
level and purge both cylinders per lift installation
instructions.
• Replace all CAUTION, WARNING, or SAFETY
related decals on the lift if unable to read or missing.
Reorder labels from Rotary Lift.
CHAPTER6 MAINTENANCE
• Semi-Annually:If you have ordered the anchor
bolts.Check anchor bolts to ensure they are torqued
to 60Nm.
• If lift stops short of full rise or chatters, check fluid
level and purge both cylinders per lift installation
instructions.
• Replace all CAUTION, WARNING, or SAFETY
related decals on the lift if unable to read or missing.
Reorder labels from Rotary Lift.

17
CHAPTER7 TROUBLE SHOOTING
Trouble
Electric motor does not run.
Electric motor runs but will not
raise lift.
Oil Blowing Out Fill-Breather Cap
Lift Fails To Raise When Pushing
Raise Button
The lowering button is pressed but
the lift does not lower.
Cause
1. Blown fuse or tripped circuit
breaker.
2. Incorrect voltage to motor.
3. Damaged wiring connections.
4.The motor thermic switch is
activated from overheating.
1. Motor runs in reverse rotation.
2. Load too heavy.
3. Low fluid level.
4. Suction tube is clogged.
1. Oil Leak/Pump Failure.
2. Incoming Motor Voltage In-
correct.
3. Vehicle Weight And Balance Not
Within Lift Capacity.
1. Raise button defective.
2. Vehicle weight and balance not
within lift capacity
3. Motor rotation incorrect.
4. Incoming motor voltage incorrect
or insufficient
5. Loose or damaged wiring
6. Blown fuse.
1. Obstacles blocking the lowering
phase.
2. Switch is off or power supply is
interrupted.
Remedy
1. Replace blown fuse or reset
circuit breaker.
2. Supply correct voltage to motor.
3. Repair and insulate all
connections.
4. Wait for 10 minutes and try
starting again; then, using a
tester make sure contact is
closed again.
1. Switch the phase and make
sure motor turns in the direction
indicated by the arrow.
2. Check vehicle capacity.
3. Fill tank with Dexron III ATF or
ISO32.
4. Check and clean.
1. External oil leak-locate and
repair leak. Internal oil leak-have
hydraulic system serviced by an
authorized service representative.
2. Supply correct voltage to motor,
contact your local service authority.
3. Use lift only to rated capacity.
1. Replace raise button.
2. Use lift only at rated load.
3. Switch the phase and make
sure motor turns in the direction.
4. Supply correct voltage to motor,
contact your local service authority.
5. Inspect and repair loose or
damaged wiring.
6. Check for blown fuse.
1. Remove the obstacles blocking
the lowering phase.
2. Check and supply power to lift.

18
CHAPTER8 COMMISSIONING
Check Operation
Operate lift and assure that push button raises lift
when pushed and stops lift when released. Check
disconnect switches for cutting power to push-
buttons. Also check that limit switch stops lift from
lowering when actuated.
Lubricate the surface of slide between the top
platform and base frame before commissing.It
can be applied by brushing.This can significantly
increase the service life of the lift.
Test the hydraulic system
1.Set the main switch to ON.
2.Move the unloaded lift to full rise and the bottom
position several times using the Up and Down
buttons. This will completely remove any air pockets
in the hydraulic system.
3.Press up button to raise lift to full rise and keep
motor running for 5 seconds. Stop and check all
hose connections. Tighten or reseal if required.
4.Carry out a visual inspection of the hydraulic and
pneumatic system. In doing so, check all lines,
especially the couplings. No leaks must be found.
5.Lower the lift completely and check the hydraulic
oil level. This must also correspond to the maximum
level.
6.Finally check that the hydraulic components are
fitted securely.
Environmental procedures for disposal
·Prevent environmental hazards.
·Avoid contact with or inhalation of toxic sub-stances
such as hydraulic fluid
·Oils and lubricants are water pollutants under the
terms of the Water Management Act WGH. Always
dispose of these in an environmentally friendly
manner in compliance with the regula-tions which
apply in your country.
·Hydraulic oil-based on mineral oil is a water pol-
lutant and is combustible. Refer to the relevant
safety data sheet for disposal.
·Provide suitable oil drain pans and oil absorbents to
drain the oil.
·Ensure that no hydraulic oil, lubricants, or clean-ing
materials contaminate the soil or wash away into the
drainage system.
Packaging
Do not dispose of with domestic waste! The
packaging contains some recyclable material which
must not disposed of with domestic waste.
1. Dispose of packaging materials in compliance with
local regulations.
Oils, grease, and other chemical substances
1. When working with oil, grease and other chemi-
cal substances, comply with the environmental
regulations which apply to the relevant product.
2. Dispose of oil, grease and other chemical sub-
stances in compliance with the environmental
regulations which apply in your country.
Metals / Electronic waste
This must always be properly disposed of by a
certified company.
CHAPTER9 DISPOSAL
Dispose of used electrical and
electronoc devices ,including
cables,accessories and
batteries,separately from household
waste.

19
CHAPTER10 PARTS BREAK DOWN

20
Detail for Xs35n
PartNo. Description Qty
1 AZ-8108 LIMIT SWITCH 1
2 B20-8X25 HEXAGON SOCKET CAP SCREW 4
3 B22-8X20 SET SCREW 8
4 B23-4X20 CROSS RECESS PAN HEAD SCREW 2
5 B23-4X30 CROSS RECESS PAN HEAD SCREW 2
6 B25-8X16 INNER HEXAGON CAP SCREW 4
7 B26-8X80 HEXAGON SOCKET COUNTERSUNK HEAD SCREW 8
8 B30-8 HEX NUT M8 8
9 B40-8 LOCK WASHER Ø8 8
10 B60-15 SHAFT RING, 15mm
11 FJ2427 SPACER BLOCK 1 1/2" 4
12 K35-7010 WASHER 8
13 XG130007 M20X1.0 SLOTTED ROUND LOCKNUT 1
14 XS35-9000 CYLINDER 4
15 XS35-1001G UNDER DESK SLIDER BLOCK 4
16 XS35-1002G SLIDER BLOCK 4
17 XS35-1006G CYLINDER PIN 2
18 XS35-1010G BEARING,25 DIAM X 35 LONG 4
19 XS35-1011G NYLON BLOCK 8
20 XS35-1012G PLATFORM PIN 4
21 XS35-1013G BEARING,20 DIAM X 25 LONG 4
22 XS35-1017G NYLON BLOCK 4
23 XS35-1018G PIN 4
24 XS35-1019G PIN 2
25 XS35-1020G WASHER 4
26 XS35-1100G PLATFORM WELDMENT 1
27 XS35-1200G PLATFORM WELDMENT 1
28 XS35-1300G LEG WELDMENT 1
29 XS35-1400G LEG WELDMENT 1
30 XS35-1500G LEFT BASE WELDMENT 1
31 XS35-1600G RIGHT BASE WELDMENT 1
32 XS35-1700G CONNECTING ROD WELDMENT 2
33 XX110003 RAMPASSEMBLY 4