Sealey Power products sm221 User manual

Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions

and properly maintained, give you years of trouble free performance.

1. SAFETY INSTRUCTIONS

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND

CAUTIONS. USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY

CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.

INSTRUCTIONS FOR:

AIR OPERATED PARTS CLEANING TANK

MODEL Nos: SM221 & SM223

WARNING! Ensure Health & Safety, local authority, general

workshop practice regulations are adhered to when using

this equipment.

WARNING! Installation site must be equipped with

suitable fire extinguishers (water must not be used) and

escape routes.

WARNING! Disconnect the air supply from the tank before

changing accessories, servicing or performing any

maintenance.

Maintain the tank in good condition (use an authorised service

agent).

Replace or repair damaged parts. Use genuine parts only.

Unauthorised parts may be dangerous and will invalidate the

warranty.

Locate the tank in a suitable work area. Ensure the tank

stands on a firm, level surface. Keep area clean and tidy and

free from unrelated materials. Ensure the area is well

ventilated and has adequate lighting.

WARNING! Ensure specified air pressure is maintained

and not exceeded.

Keep air hose away from heat, oil and sharp edges. Check air

hose for wear before each use, and ensure that all

connections are secure.

WARNING! This tank is recommended for use only with

degreasing solvents suitable for air operated tanks.

Ensure you follow makers instructions for solvent use.

Ensure solvent flash point is above 140°F. We recommend

you use Sealey solvent - contact your local dealer for details.

Keep the tank clean. Remove and clean the suction filter

regularly for best performance.

WARNING! DO NOT SMOKE and keep sources of ignition,

such as heaters, lamps, etc., away from the unit, together

with flammable or combustible materials, as there is an

explosion risk.

DO NOT modify or jam the parts washer lid open, as this will

make the fusible fire link inoperative which is dangerous

practice and will invalidate the warranty and your insurance.

When cleaning parts ensure that nothing in the tank,

including any parts basket, is in a position that would

prevent the lid from closing fully if and when the fusible

link activates.

WARNING! Wear approved safety eye protection, mask

and gloves. If solvent gets on skin or in eyes wash

thoroughly with water and take any other action as

required by the solvent instructions.

Remove ill fitting clothing, ties, watches, rings and other loose

jewellery, contain long hair and wear appropriate protective

clothing.

Maintain correct balance and footing. Ensure the floor is not

slippery and wear non-slip shoes.

Keep non-essential persons away from the working area.

In case of fire in tank, do not attempt to move unit or remove

parts from tank. The lid is fusible and will automatically close

extinguishing fire.

Avoid accidental starting of the washer by ensuring the unit is

disconnected from the air supply when not in use.

DO NOT use the tank for any purpose other than for which it is

designed.

DO NOT operate the tank if any parts are missing or damaged

as this may cause failure and/or personal injury.

DO NOT over-fill the tank.

DO NOT use air line to blow dry components in tank. Only use

air gun supplied. DO NOT direct air gun at yourself or others.

DO NOT leave the parts washer operating unattended.

SPECIFICATION Model SM221

Minimum working capacity .............................. 45ltr

Maximum working capacity ............................. 70ltr

Pump output .......................................300l/h

Operating pressure................................65-125psi

Air consumption .................................. 8-10cfm

Tank width x length x height.................510 x 890 x 265mm

Overall height ......................................890mm

Air inlet .......................................... 1/4”BSP

Weight ............................................35kg

SPECIFICATION Model SM223

Minimum working capacity .............................. 55ltr

Maximum working capacity ............................. 85ltr

Pump output .......................................300l/h

Operating pressure................................65-125psi

Air consumption ................................... 8-10cfm

Tank width x length x height................510 x 1070 x 265mm

Overall height ......................................890mm

Air inlet .......................................... 1/4”BSP

Weight ............................................42kg

2. INTRODUCTION & SPECIFICATION

3. ASSEMBLY

As you unpack the product, check contents. Should there be

any damaged or missing parts contact your supplier immediately.

3.1. Remove all parts from the carton and from inside the tank.

3.2 IMPORTANT! You must remove the transit bolt from the

lid stay as indicated in fig.1 as the fire safety mechanism

will not work if the bolt remains in place.

3.3. Lay clean cardboard on the floor to protect the tank paint

work and carefully turn the tank upside down whilst holding

the lid closed.

3.4. Assemble legs to the brackets on the bottom of the tank with

screws and hex nuts, (hand tight only).

3.5. Set the lower shelf among the four legs and fix with screws

and hex nuts.

Level the

shelf and

tighten

screws.

3.6. Now tighten

the leg screws

and carefully

turn assembled

unit up correct

way onto it’s

legs whilst

holding the lid

closed.

The heavy duty steel tank is made in one piece and is fitted with a

fully sealed, air operated, magnetic drive pump unit. The tank is

suitable for cleaning large engine components. Included is an air

blow gun for fast drying of workpiece. The lid of tank is fitted with

fusible link hinge which automatically snaps lid shut in the event of a

fire. Supplied with removable shelf and parts basket.

When cleaning is complete, ensure all controls are in the ‘off’

position and that the air supply is disconnected.

WARNING! It is operator’s responsibility to ensure that

there is no uncontrolled discharge of any fluids used with

this unit and that appropriate arrangements have been

made for correct disposal of waste in accordance with

government/local authority regulations.

fig.1

Original Language Version SM221, SM223 Issue: 5 - 05/11/09

5. OPERATING INSTRUCTIONS

6. SOLVENT REPLACEMENT

7. MAINTENANCE

WARNING! It is operator’s responsibility to ensure that

there is no uncontrolled discharge of any fluids used with

this unit and that appropriate arrangements have been

made for correct disposal of waste in accordance with

government/local authority regulations.

WARNING! Disconnect the air supply from the unit before

changing accessories, servicing or performing any

maintenance.

WARNING! Wear approved safety gloves, goggles, mask

and suitable clothing.

6.1. To empty used solvent, loosen sediment in the bottom of the

tank by use of the turbo mode, then open base plug to drain.

Completely drain dirty solvent into appropriate receptacle. Clean

inside of tank and strainer before refilling with clean solvent.

6.2. Store the used solvent in accordance with regulations.

6.3. Wipe up any spillage immediately.

4.1. Ensure that the tank air valve is closed before connecting the

air supply.

4.2. An air pressure of 65-125psi and an available air volume of

8-10cfm will be required to operate the unit.

WARNING! Ensure air supply is clean and does not

exceed 125psi. Too high an air pressure and/or unclean

air will shorten the product life due to excessive wear,

and may be dangerous, causing possible damage and/or

personal injury. Air supply must be equipped with

regulator, water trap and oiler.

4.3. Drain the air supply tank daily. Water in the air line will

damage the unit.

4.4. Clean the air supply filter weekly. For recommended hook-up,

see fig.2 above.

4.5. Line pressure should be increased to compensate for

unusually long air hoses (over 8 metres). The minimum hose

internal diameter should be 10mm and fittings must have the

same internal dimension.

4.6. Keep hose away from heat, oil and sharp edges. Check

hoses for wear, and make certain that all connections are

secure.

4.7. The air inlet connection is 1/4”BSP.

4. AIR SUPPLY

5.5. The supplied brush may

be attached to the nozzle

to assisted cleaning if

required.

5.6. For stubborn and ground

in marks, leave the parts

to soak in the bottom of

the tank. Place the turbo

nozzle (7) in the solvent

and turn the turbo mode

valve (5) on. This will

agitate the solvent

and assist cleaning.

5.7. When parts are clean,

turn off the pump and

leave the parts to drain in

the basket or on the shelf.

5.8. To assist drying the air blow gun (4) may be used.

5.9. When complete turn the washer off and disconnect from the

air supply.

When cleaning parts ensure that nothing in the tank,

including any parts basket, is in a position that would

prevent the lid from closing fully if and when the fusible

link activates.

WARNING! Read and apply Section 1 safety instructions

before using the cleaning tank.

5.1. Check the air regulator valve (fig 3.1) is off, and air inlet (2) is

disconnected from the air supply.

5.2. Fill the tank to appropriate capacity (See specifications) with

Sealey solvent, or a general purpose degreaser (contact your

local dealer for supply). DO NOT use any other type of

solvent. CAUTION! Ensure you follow any instructions

provided with the solvent.

5.3. Connect washer to the air supply, aim flexible nozzle (3) into

tank and turn valve (1) on. Check that solvent flows freely

through the flexible nozzle.

5.4. Place parts to be cleaned into the cleaning basket. Direct

spray nozzle onto parts. Ensure any splash back stays inside

the tank, if not reposition the spray nozzle. Adjust the air flow

valve (1) so that the minimal amount of output is generated

according to the task.

WARNING! Disconnect the air supply from the unit before

changing accessories, servicing or performing any

maintenance.

7.1. Keep the cleaning tank clean. Remove and clean the filter

(fig 3.6) regularly for best and safest performance.

7.2. Regularly check and top up the oil in the air supply oiler.

7.3. Keep the outside of the unit clean.

7.4. DO NOT modify or jam the parts washer lid open, as this will

make the fusible fire link inoperative which is dangerous

practice and will invalidate the warranty and your insurance.

fig.3

fig.2

3.7. Position unit according to safety instructions in Section 1.

3.8. Open lid and place the pump control box through the

rectangular hole on the side of tub.

3.9. Screw the 90° connector into the welded bolt on pump

housing, then fit the flexible tube to the 90° connector.

3.10. Place the work shelf onto the welded supports inside the tank.

3.11. Check that the tank drain plug is correctly inserted and

tightened.

3.12. Place the parts basket on work shelf. Check your installation

to ensure the unit is ready for connecting to the air supply.

NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.

IMPORTANT: No liability is accepted for incorrect use of this product.

WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.

INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.

01284 757500

01284 703534

sales@sealey.co.uk

Sole UK Distributor, Sealey Group,

Kempson Way, Suffolk Business Park,

Bury St. Edmunds, Suffolk,

IP32 7AR

www.sealey.co.uk

Web

Original Language Version SM221, SM223 Issue: 5 - 05/11/09

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   

   

   

   

   

   

   

   

   

    

   

   

   

    

   

    

   

   

    



PARTS LIST FOR:

AIR OPERATED PARTS CLEANING TANK

MODEL Nos: SM221 & SM223

NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.