Sealey AP3020 User manual

INSTRUCTIONS FOR:

STEEL WORKBENCH 2mtr

Models: AP3020

Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions and

properly maintained, give you years of trouble free performance.

1. SAFETY INSTRUCTIONS

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS.

USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE

DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.

2. CONTENTS

1.1 GENERAL SAFETY

!WARNING! Ensure Health & Safety, local authority, and general workshop practice regulations are adhered to when using this

bench.

"Locate bench in a suitable working area.

"Keep the work area clean, uncluttered and ensure there is adequate lighting.

!WARNING! Use bench on level and solid ground, preferably concrete. Avoid tarmacadam since the bench may sink into the surface.

"Keep the bench clean and tidy in accordance with good workshop practice.

"Keep children and unauthorised persons away from the working area.

!WARNING! This bench is not electrically insulated and is therefore not suitable for electrical repairs of any sort.

#DO NOT use the bench for any purpose other than that for which it is designed.

#DO NOT undertake work on the bench without the workpiece being adequately secured. Use clamps or a vice (not included) to

secure the workpiece, both available from your Sealey dealer.

#DO NOT use the bench out of doors.

#DO NOT get the bench wet or use in damp or wet locations or areas where there is condensation.

#DO NOT clean the bench with any solvents which may damage the paint surface.

AP3020 - 1 - 300507

CONTENTS

ITEM QUANTITY

STEEL WORKTOP (1)

SHELF (1)

LOCK AND KEYS (1)

DRAW (1)

DRAW RETAINING (1)

PLATE

LEGS & FIXINGS (4)

PACK OF FIXINGS

M17 BOLTS (14)

M17 NUTS (14)

SERRATED WASHERS (14)

SELF TAPPING (2)

SCREWS

fig. 1

2.1 Remove all parts and fixings from the box. Ensure that you have adequate help to remove the bench top from the box ( It is too heavy

for one person to safely lift).

2.2 Check the contents against the parts listed above. Should there be any damaged

or missing parts contact your supplier immediately.

3. ASSEMBLY

3.1 The bench should be built upside down. Do not turn the right way up until all bolts have been fully tightened.

3.2 Lay one of the legs on the floor and place the shelf onto it as shown in fig. 2.A . The shelf must be supported until both bolts are in place. The

turned down lip at the front of the shelf should be nearest to the foot. Place a bolt into the hole nearest to the foot and hand tighten the nut down

onto a washer. Continue to support the shelf. Turn it through 90 degrees so that you can bolt the same leg to the other side of the shelf. Only

hand tighten at this stage.

3.3

Now

attach a second leg to the shelf using two sets of fixings as shown fig. 2.B.

3.4 Put some protective material onto the floor and place the bench top face down on top of it. Refer to fig. 3. Attach the remaining two legs to the

back edge of the upturned bench using the nuts, bolts and washers provided, as shown in fig. 3.A.

3.5 Lift the shelf with the legs attached and stand it on to the

upturned bench top so that the legs go between the inner edge of

the bench and the supports and the back edge of the shelf rests

inside the legs already attached to the bench as shown in fig.3.

Ensure that you have adequate help to do this.

3.6 Attach the back edge of the shelf to the rear legs using two sets

of fixings on each leg. These fixings go in the holes furthest

away from the feet. ( See fig. 3.B.)

3.7 Now bolt the front legs to the cross members on the underside

of the bench top. The legs should be on the outside faces of

the cross members as indicated on fig. 3.C. All fixings should be hand

tight at this stage.

3.8 Check that the assembly is correct and then tighten all bolts with

a 17mm spanner before the bench is turned upright.

3.9 Ensure that you have enough help to turn the bench upright

and lift it into its final position. Support the bench whilst gently

tipping it onto its rear face. Now roll the bench onto its four feet

taking care not to let the feet slide as you turn the bench fully

upright.

3.10 To assemble the barrel lock to the draw ( see fig. 1.A ), hook the

the locking arm through the draw front making sure that the lock

is rotated so the flats on the barrel line up with the flats in the hole

and the lock is the right way up so that the arm turns upwards

into the locking position. Refer to fig.1. To fix the lock in place

press firmly on the front of the lock until the two sprung teeth on

the barrel pass through the hole and come to bear on the inside

face of the draw.

3.11 Slide the draw unit fully into the sheet metal runners on the

underside of the bench top ( see fig. 1.B ) and lock the drawer.

Take the bent sheet metal draw retaining plate ( see fig. 1.C ) and

screw it to the back of the draw in the orientation shown in the

drawing. The draw retaining plate will then come to rest on the

back of the bench front edge thus preventing the draw falling out

when it is fully opened.

fig. 3

AP3020 - 1 - 300507

fig. 2

01284 757500

01284 703534 sales@sealey.co.uk

Sole UK Distributor

Sealey Group,

Bury St. Edmunds, Suffolk.

www.sealey.co.uk

Web

Parts support is available for this product. To obtain parts listing and/or diagram,

please log on to www.sealey.co.uk, email sales@sealey.co.uk or phone 01284 757500.

NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.