Sega Daytona USA User manual

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COPYRIGHT NOTICE
This SEGA product has a copyright notice as follows:
©1996 Sega Enterprises, Inc. (USA) All rights reserved.
This signifies that this work was disclosed in 1996 and is the property of
SEGA ENTERPRISES, INe. (USA).
Every effort has been made to ensure that this manual is accurate. Sega Enterprises, Inc. (USA) is
not liable for any printing or clerical errors.
,r---.
Specifications noted herein are subject to change without notice
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1

Contents
INTRODUCTION OF THE OWNER'S MANUAL
SAFETY CERIFICATION AND GENERAL PRECAUTIONS
HANDLING PRECAUTIONS
INSTALLATION LOCATION PRECAUTIONS
SPECIFICATIONS
INSTALLATION ITEMS AND HARDWARE
ASSEMBLING THE MACHINE
LEG LEVELERS
POWER-ON CHECKS
EXPLANATION OF TEST AND DATA DISPLAY
SERVICE PANEL
TEST MODES
COIN/CREDIT TABLES
COIN MECH ADJUSTMENTS AND CARE
MONITOR ADJUSTMENT
PERIODIC INSPECTION ITEMS
TROUBLE SHOOTING
GAME BOARD
GAME BOARD SERVICE RECORD
DESIGN RELATED PARTS
PARTS IDENTIFICATION
MANUAL COMMENTS
WIRING DIAGRAM/SCHEMATIC
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2
3
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5
6
7
8
10
11
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18
27
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30
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33
35
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45
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GAME REGISTRATION INFORMATION
Please take a moment to complete the following information about your new Sega game.
~ This information will be essential to you in the future, should you need to request parts or service
information, or should you sell or transfer the machine.
"'
..,
Game Name:
SerialNumber:
Date of purchase:
DAYTONA USA SPECIAL EDITION
Distributor:
Salesperson:
Phone number:
Game moved or sold (date):
NOTES:

INTRODUCTION OF THE OWNERS MANUAL
SEGA ENTERPRISES, LTD., has for more than 30 years been supplying various innovative and
popular amusement products to the world market. This Owners Manual is intended to provide
detailed descriptions together with all the necessary installation, game settings and parts ordering
information related to the
DAYTONA USA SPECIAL EDITION a new SEGA product.
This manual is intended for those who have knowledge of electricity and technical expertise, espe-
cially in ICs, CRTs, microprocessors, and circuit boards. Read this manual carefully to acquire
sufficient knowledge before working on the machine. Should there be a malfunction, non-technical
personnel should under no circumstances touch the interior system. Should the need arise, contact
our main office, or the closest branch office listed below.
SEGA ENTERPRISES, INC. (USA)
Customer Service
45133 Industrial Drive
Fremont, CA 94538
Phone [phone]
Fax [phone]
7:30 am - 4:00 pm, Pacific Standard Time
Monday thru Friday
~-------------------------------------------------------------------------------- ------

General Precautions
Follow Instructions: All operating and use instructions should be followed.
Attachments: Do not use attachments not recommended by the product manufacturer as they may cause hazards.
Accessories: Do not place this product on an unstable cart, stand, tripod, bracket, or table. The product may fall,
causing serious injury to a child or adult, and serious damage to the product. Use only with a cart, stand, tripod, bracket,
or table recommended by the manufacturer, or sold with the product. Any mounting of the product should follow the
manufacturer's instructions, and should use only mounting accessories recommended by the manufacturer.
Moving the Product: This product should be moved with care. Quick stops, excessive force, and uneven surfaces
may cause the product to overturn.
Ventilation: Slots and openings in the cabinet are provided for ventilation, to ensure reliable operation of the
product and to protect it from overheating; these openings must not be blocked or covered. The openings should never be
blocked by placing the product in a built-in installation such as a bookcase or rack unless proper ventilation is provided
or the manufacturer's instructions have been adhered to.
Power Sources: This product should be operated only from the type of power source indicated on the marking
label. If you are not sure of the type of power supply to your location, consult your local power company. For products
intended to operate from battery power or other sources, refer to the operating instructions.
Grounding or Polarization: This product is equipped with a three-wire grounding-type plug, a plug having a third
(grounding) pin. This plug will only fit into a grounding-type power outlet. This is a safety feature. If you are unable to
insert the plug into the outlet, contact your electrician to replace your obsolete outlet. Do not defeat the safety purpose of
the grounding-type plug.
Power Cord Protection: Power-supply cords should be routed so that they are not likely to be walked on or
pinched by items placed upon or against them, paying particular attention to cords at plugs, convenience receptacles, and
the point where they exit from the product.
Overloading: Do not overload wall outlets, extension cords, or integral convenience receptacles as this can result
in a risk of fire or electric shock.
Object and Liquid Entry: Never push objects of any kind into this product through openings as they may touch
dangerous voltage points or short-out parts that could result in a fire or electric shock. Never spill liquid of any kind on
the product.
Servicing: Do not attempt to service this product yourself as opening or removing covers may expose you to
dangerous voltage or other hazards. Refer all servicing to qualified service personnel.
Damage Requiring Service: Unplug this product from the wall outlet and refer servicing to qualified service
personnel under the following conditions:
a) If the power cord or plug is damaged;
b) If liquid has been spilled, or objects have fallen into the product;
c) If the product has been exposed to rain or water;
d) If the product does not operate normally when following the operating instructions. Adjust only those controls
that are explained in the operating instructions. An improper adjustment of other controls may result in damage
and will often require extensive work by a qualified technician to restore the product to its normal operation;
e) If the product has been dropped or damaged in any way;
f) When the product exhibits a distinct change in performance; this indicates a need for service.
Replacement Parts: When replacement parts are required, be sure the service technician has used replacements
parts specified by the manufacturer or that have the same characteristics as the original part. Unauthorized substitutions
may result in fire, electric shock, or other hazards.
Safety Check: Upon completion of any service or repairs to this product, ask the service technician to perform
2

safety checks to determine that the product is in proper operating condition.
Heat: The product should be situated away from heat sources such as radiators, heat registers, stoves, or other
products (including amplifiers) that produce heat.
Cleaning: When cleaning the monitor glass, use water or glass cleaner and a soft cloth. Do not apply chemicals
such as benzine, thinner, etc.
Location: This an indoor game machine, DO NOT install it outside. To ensure proper usage, avoid installing
indoors in the places mentioned below:
• Places subject to rain/water leakage, or condensation due to humidity;
• In close proximity to a potential wet area;
• Locations receiving direct sunlight;
• Places close to heating units or hot air;
-In the vicinity of highly inflammable/volatile chemicals or hazardous matter;
• On sloped surfaces;
• In the vicinity of emergency response facilities such as fire exits and fire extinguishers;
• Places subject to any type of violent impact;
• Dusty places.
INSTALLATION PRECAUTIONS
• Verify the amperage of the branch circuit outlet before plugging in the power plug. Do not
overload the circuit.
• Avoid using an extension cord. If one is required, use an extension cord of type SIT, 16/3 AWG
rated min. 120 VAC, 7A.
• Moving this unit requires a minimum clearance (of doors, etc.) of 32" (W) by 77" (H).
• For the operation of this machine, secure a minimum area of 32" (W) by 42"(D).
REGULATORY APPROVALS
This game has been tested and found to comply with the Federal Communications Commission Rules.
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This
device may not cause harmful interference, and (2) this device must accept any interference received, including interfer-
ence that may cause undesired operation.
This game has been tested and listed by Underwriters Laboratories, Inc., to ANS1/UL22.
LISTED
5K92
RMUSEMENT MRCHINE
I

SPECIFICATIONS
Seat Assembly Width " Length Height Weight
Crated 24.25" 42.5" 47" 140lbs
Assembled 21.25" 38" 44.5" 120lbs
Monitor Assembly Width Length Height Weight
Crated 35.5" 43.5" 73" 450lbs
Assembled 31.75" 39" 70" 430lbs
Monitor 26" Wells Gardner Monitor 25K5191
Power AC 345W 3A
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4

INSTALLATION AND HARDWARE
When transporting the machine, make sure that the following parts are supplied.
QIY. DESCRIPTION
2
2
2
1
1
1
1
1
Key, Coin Mech Door
Key, Cash Box (Behind Coin Mech Door)
Key, Rear Service Door (Behind Coin Mech Door)
Owners manual, Daytona
Fiber Optic Cable
VVrencn,T-20torxtamperproof
VVrench,T-27torxtamperproof
Wrench, T-15 torx tamperproof
PERFORM THE ASSEMBLY WORK BY FOLLOWING THE PROCEDURE STATED
HEREIN. FAILURE TO COMPLY WITH THESE INSTRUCTIONS CAN RESULT IN
ELECTRIC SHOCK.
WHEN ASSEMBLING, BE SURE THAT TWO OR MORE PERSONS ARE AVAILABLE
TO PERFORM THE WORK. IN SOME CASES, ATTEMPTING THE ASSEMBLY
WORK ALONE CAN RESULT IN INJURY OR DAMAGE TO THE GAME AND ITS
PARTS.
When carrying out the installation instructions, follow the sequence outlined below.
1. Connect the cabinets.
2. Secure in place
2. Connect power supply
3. Perform the assembly check
Note that for installation work, a master key and other hardware are required. Refer to the preceding
list of installation items.
5

CONNECT THE CABINETS
The brackets for connecting the seat and monitor cabinets are shipped attached to the game. All
hardware is attached to the brackets at the time of shipping.
To assemble the two cabinets, remove all retaining hardware and move the cabinets to their installa-
tion position.
Bring the seat and monitor cabinets together, at the installation position.
Align the connection bracket on the seat and monitor cabinets and fasten securely with the hardware
provided.
To move the game, first disassemble the connecting bracket. Do not attempt to move the game with
the cabinets connected. To do so can cause damage to the cabinets and bracket assembly.
6

SECURING IN PLACE (LEG ADJUSTERS)
This machine haszcasters and 8 leg adjusters. When the installation position is determined, cause -
the leg adjusters to come into contact with the floor, and make adjustments so that the casters are
raised approximately 5 mm. above the 'floor, and the machine is level.
~
eAtmON
Make sure that all of the leg
adjusters are in contact with
the floor. If they are not, the
cabinet can move causing an
accident.
Move the machine to the installation position. When installing the machine against or close to a
wall, be sure to secure a passage space to enable the player to take a ride in the machine.
Have the leg adjusters make contact with the floor. To keep the machine level, adjust the height
of the leg adjuster upward using a wrench.
After making adjustments, fasten the leg adjuster nut upward and secure the height of the leg
adjuster.
CASTER
FASTEN UPWARD.
__ J;;;;;;;l....;;;;;;;;;;;;;;;;;;;===~=:; Approx. Sa
LEG ADJUSTER
.--....
7

(I)
MEMORY TEST
Assembly Check
_TaT In the Test mode, ascertain that the assem-
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bly has been made correctly and Ie Board is
u
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In the.test mode, perform the following
}el. ססoo
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tCl' ססoo
ICIf ססoo tests:
co. aooo CO2 ססoo COO GOOD CoW QOoO
ICI6 ooco ICII ססoo
.- \/tDEO IIOAAO 1. Memory Test
IC30 ססoo
tC3. QOOO IC:rI ססoo IC33 ססoo
05 ססoo
QI
ססoo IC31 ססoo IC3t ססoo Selecting the Memory Test on the test mode
CII ססoo 1C4C oooc 11:4. oooc tCQ ססoo
COO ססoo IC4J
ססoo IC40 ססoo menu screen causes the on-board memory
1007 ססoo 1C:4I ססoo
ICtI
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ICSO
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ICW ססoo ICM ססoo to be tested automaticallra' The game board
IC$7 ocoo
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11*
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en
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number shows GOOD.
.(2) INPUT TEST
-...7 t"'_' -._..
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IOtS$I.F Of<'
1IIEW C><ANt1E _
STICK LA IZI<
8T.Ck u, _
ST_ """
CON Of.JTE ., ()R:'
C()Dj C>fJTE •• C"
SEA\/>CE O<F
reST on
PRESS TEST BUTTON TO EXIT
(3) OUTPUT TEST
OUTPUT 1£ST
S1AAT........ OFF
ftW C><MGt ,...... OFF
OAHOER lAYP CIF'F
-- EXIT
AI.ICT _ S[1IY1CE 8U11'ON
IHJ PRESS TEST BUTTON
2. Input TesT
Selecting the Input Test on the test mode
menu screen causes the screen (on which
each switch is tested) to be displayed. Press
each switch. For the coin switch test, insert a
coin from the coin inlet with the coin chute
door open. If the display beside each switch
indicates' ON; the switch and -wiringconnec-
tions are satisfactory.
3. Output Test
In the Output Test mode, carry out the lamp
test to ascertain that each lamp lights up sat-
isfactorily. _
8

(4) SOUND TEST
IIOUHO TEST
•••. 0
•• ,leT _ ••_IIICE 8UTTCIIo
PREll TEST 1lUTT0N 10 arT
(5) C.R.T. TEST
C.R.T. TEIT "Z
.• .•... __ _~l -H--+-1-+-H--i-HI
.'t-f- .. :i·t-.:~.:-: .~.++-._+-'-, -ti1
'f--~ L.
,
- '''r ... ;.... -_ .• '-H-+t-t--t-++-t-t--t-+-tH
4. Sound Test
In the Test mode, selecting Sound Test
causes the screen (on which sound-related
board and wiring connections are tested) to
be displayed.
Be sure to check if the sound is satisfactorily
emitted from each speaker and the sound
volume is appropriate .
Ii-·i···...--_. ... -t- ...
r- .+-..._- ..- _..... -f+-i'-+-+-++-1r-+-+-++-1r-+-t--ii'
- H..·· -H--,....· -+ - ·-t~H-+-+-t-H-+-+-+-t-++-tlt
Lt
CAUTION
Pl\fSS TEsT 1lUTT0H TO arT
5. C.R.T. Test
In the Test mode menu, selecting C.R.T. Test
allows the screen (on which the monitor is
tested) to be displayed. Although the moni-
tor adjustments have been macfe at the time
of shipment from the factory, color devia-
tion, etc. may occur due to the effect caused
by geomagnetism, the location building's
steel frames and other game machines on
the periphery. By watching the test mode
screen, decide whether .an adjustment is
needed. If it is necessary, adjust the monitor
by referring to the Monitor Adjustments
section.
The weight of the machine is approximately 560 Ibs. When moving the machine on the
floor, be sure to retract the leg adjusters so that the casters make contact with the
floor. Attempting to push the machine with leg adjusters extended can cause the
machine to faU, causing injury and damage.
9

EXPLANATION OF TESTAND DATA DISPLAY
By operating the switch unit, periodically perform the tests and data check. When installing
the machine initially, or collecting cash, or when the machine does not function properly,
perform checks in accordance with this section.
. .
The following test modes should be utilized as applicable.
Items Description
Installation of Machine When the machine is installed, perform the following:
1. Check to see that each setting is per standard setting
made at the time of shipment.
2. In the INPUT test mode, check each SW and VR.
3. In the OUTPUT test mode, check each of the lamps.
4. In the MEMORY test mode, check the IC's on the
PC board.
Memory Choose MEMORY test in the MENU mode to allow the
memory test to be performed. In this test, PROORAM
RAMs, ROMs and IC s on the PC board are checked.
Monthly Servicing Monthly, perform the following:
1. MEMORY test.
2. Ascertain each setting.
3. In the INPUT test mode, test the CONTROL device.
4. In the OUTPUT test mode, check each of the lamps.
Control System In the INPUT test mode, check each SW and VR.
Adjust or replace each SW or VR.
If the problem can not be solved yet; -check
the ..
CONTROL's moves.
Monitor In the MONITOR ADJUSTMENT mode, check to see if
the MONITOR adjustment is correct.
IC Board 1. MEMORY TEST
2. In the SOUND test mode, check the sound related
ROMs.
Data Check Check such data as game play time and histogram to
adjust the difficulty level, etc.
10

Switch Unit
The tests or data check are performed when-initially installing the machine, when collect-
ing cash, or when the machine does not function correctly. The switch unit is used to access
the various tests and modes listed below. Refer to the explanations given in this section to
perform each type of test. {
r--
------,
I I
e
~~:
e
II
L_________ J
COIN I
METER
VOL
r--A--'
P'bVq
----------
@
TEST SERVICE MONITOR
ADJUSTMENT
Open the coin chute door, and the switch unit will appear. The functioning of each switch
is as follows:
Test Button
Service Britton
Sound Volume
Monitor Adjustment
~
WARNING
For handling of the Test Button, refer to the following pages.
Gives credits without registering on the coin meter.
Adjusts the volume of the monitor's right-hand side and left-
hand side speakers.
Eliminates color unevenness from the screen.
Do not touch places other than those specified. Touching places not
specified can cause an electric shock or short circuit accident.
11

Test Mode
The Test Menu allows the functioning of each part of the Cabinet to be checked, the moni-
tor to be adjusted, and the coins and game related various settings to be performed.
oPress the Test Button to cause the following Test Menu to be displayed on the monitor.
o Press the Service Button until the arrow -> is moved to the desired item to make a selection
o Bring the arrow -> to the desired item and press the Test Button to enter the selected item's test.
o Choosing EXIT and pressing the Test Button will finish the test mode, and the game mode returns on the
screen after network checking. .
TEST IIDDE
BOOI(KEa'UG
GMIE S't'STEI
aUN .ASSJGMEHI-_
atI'UT lEST
OUtPUT TEST
tlRlYf BO TE$T
IGUJI) TEST
_lEST
IBORf lEST
MCnJP PM Cl.EAR
» EXtT
GI&N : CU'GOR UP
IIEO : aNOR 00fIt
STMI' : TO SEJ.Ea
no, S.2 TEST MENU
Wilen changes are made in the 'Game Assignments, Coin Assigriments and
Volume settings, be sure to exit from the test mode to return to game mode.
If the power is turned off in test mode, the setting can not be re-written.
12

BOOKKEEPING
Selecting bookkeeping in the menu mode causes the bookkeeping data up to the present to
be displayed.
Press the test button or start button to return to the menu screen.
Press the VR1 red button to proceed to the next page.
BOOKKEEP ING
COI N CHUTE #1 xxxxxxxx
COIN CHUTE #2 xxxxxxxx
TOTAl. co INS xxxxxxxx
co IN CRED ITS xxxxxxxx
SERVICE CFElI TS XXXXXXXX
TOTAl.. (FED ITS XlOOOOOCX
NLIIIER OF GAllES xxxxxxxx
TOTAL TIllIE xOxldfxxllxxS
GAME PLAY TIME xDxxHXKlIlcxS
AVERAGEGAIlE TUE xxltxxS
LONGEST GAllE TillE xxltxxS
SHORTEST GAMETille xxYxxS
START : 10 EX IT
RED ~ TO one -PAGE-
FIG. S.3a BOOKKEEPING
COIN CHUTE #
TOTAL COINS
COIN CREDITS
SERVICE CREDITS
TOTAL CREDITS
TOTAL TIME
Number of coins put in. As seen from the front of the cabinet,
the right hand side is #1 and the left hand side is #2.
Total number of activations of coin chutes.
Number of credits registered by inserting coins.
Credits registered by service switch.
Total number of credits (coin credits+service credits).
The total energized time.
13

TOTAL PLAY GAllES lUUCICXIIIUICW ES
BEGIIIER CQtllSE UlClIlIlClC.cwIE$
GOALS XJCIIUKIIX
AVEIWE PLAY TIE utklc$
FASTEST GCW.. TIE Xldt.uS
NNNGlJ QMIiE 1XXlCunG.WE$
GOALS XXXIOOlU
AYeFWlE PLAY TillE IIICItuS
FAITEIT GOAL TItlE ICxMuS
EXPSn' tOlRIE ICDXX~
GCMlS XXXXIOOD
AVEJWjE PLAY TIllE XllIIItd
FAS1£ST aw. TIllE xxIIuS
STARr: TOBUT
IB : TO0IJE8 P&
FIO. 8. )b BOOKKEEPING
BEGINNER COURSE
ADVANCED COURSE
EXPERT COURSE
GOALS
Beginner course's game play frequency.
Advanced course's game play frequency.
Expert course's game play frequency.
Total number of goals each course.
Press the Test SW or Start button to return to the menu mode screen.
Press VRl red button to proceed to the other page.
14