Sega Ford Racing Full Blown Deluxe User manual

OPERATIONS MANUAL
Before using this product, read this OWNER’S and SERVICE MANUAL
carefully to understand the contents herein.
After reading this manual, be sure to keep it safe and nearby the product
for reference when necessary.
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Manufactured in the UK by
Manual Part Number. 420-0001-01UK
1st Printing

BEFORE USING THIS PRODUCT (Be sure to read the following)
To ensure the safe usage of this product, be sure to read the following before use. The following
instructions are intended for the users, operators and the personnel in charge of the operation of the
product. After carefully reading and sufciently understanding the warning displays and cautions,
handle the product appropriately. Be sure to keep this manual nearby the product or elsewhere con-
venient for referring to it when necessary.
Herein, explanations which require special attention are enclosed with dual lines. Depending on the
potentially hazardous degree, the term of STOP!, WARNING!, CAUTION!, etc. are used. Be sure to
understand the contents of these displays before reading the text.
Indicates that mishandling the prod-
uct by disregarding this caution will
cause a slight hazardous situation
which can result in personal injury
and or material damage.
Indicates that mishandling the prod-
uct by disregarding this warning will
cause a potentially hazardous situ-
ation which can result in death or
serious injury.
Indicates that mishandling the product by disregarding this symbol can cause the
products intrinsic performance not to be obtained, resulting in malfunction.
For the safe usage of the product, the following pictographs are used:
Indicates “HANDLE WITH CARE”. In order to protect the human body and equipment,
this label is attached to place within the product where this manual should be referred
to.
Indicates a “Protective Earth Terminal”. Before operating the equipment, be sure to cor-
rectly connect it to an Earth point.
Perform work in accordance with the instructions herein stated.
Instructions for work are explained by paying attention to the aspect of accident prevention. Failing
to perform work as per the instructions can cause accidents. In cases where only those who have
technical expertise should perform the work to avoid hazardous situations, the instructions herein
state that the serviceman should perform such work.
Be sure to turn off power before working the machine.
To prevent electric shock, be sure to turn off the power before starting the work in which the worker
touches the interior of the product. If the work is to be performed in the power-on status, this manual
herein always states to that effect.
Ensure that the Power Supply used is equipped with an Earth Leakage Breaker.
This product does not incorporate an earth leakage breaker. Using a power supply which is not
equipped with an Earth Leakage can cause a re when earth leakage occurs.
Be sure to use fuses which meet the specied rating.
Using fuses exceeding the specied rating can cause a re and electric shock.

Specication changes (removal of equipment, conversion and addition) not designed by
SEGA are not allowed.
The parts of the product include warning labels for safety, covers for personal protection, etc. It
is very hazardous to operate the product by removing parts and or modifying the circuits. Should
doors, lids and protective parts be damaged or lost, refrain from operating the product, and contact
where the product was purchased or the ofce stated herein.
Ensure that the product meets the requirements of appropriate Electrical Specications.
Before installing the product, check for Electrical Specications. SEGA products have a nameplate
on which Electrical Specications are described. Ensure that the product is compatible with the
power supply voltage and frequency requirements of the location. Using any Electrical Specica-
tions can cause a re and electrical shock.
Install and operate the product in places where appropriate lighting is available, allowing
warning labels to be clearly read.
To ensure safety for the customers, ;labels and printed instructions describing potentially hazardous
situations are applied to places where accidents may be caused. Ensure that where the product is
operated has sufcient lighting to allow the warning labels to be read. If any labels are peeled off or
defaced, re-apply or replace them immediately. Please place an order with where the product was
purchased or the ofce stated herein.
When handling the CRT / Monitor, be very careful. (Applies only to products using CRT).
Some of the CRT / Monitor (TV) parts are subject to high tension voltage. Even after turning off
power to the product, some portions are still subject to the high tension voltage. Monitor repair or
replacement should only be performed by those with electrical knowledge and technical expertise.
When transporting or re selling this product, be sure to attach this manual to the product.
Descriptions herein contained may be subject to improvement changes without notice.
The contents described herein are fully prepared with due care. However, should any questions
arise or errors be found, please contact SEGA.
INSPECTION IMMEDIATELY AFTER TRANSPORTING THE PRODUCT TO THE LOCATION.
Normally at the time of shipment, SEGA products are in a status allowing for usage immediately
after transportation to the location. Nevertheless, an irregular situation may occur during transpor-
tation. Before turning on the power, check the following points to ensure that the product has been
transported in a satisfactory status.
Are there any dented portions or defects (cuts, etc.) on the external surfaces of the cabinet?
Are the castors or height adjuster damaged?
Do the power supply voltage and frequency requirements meet those of the location?
Are all wiring connectors correctly secured?
Are any of the power cords damaged?
Do the fuses used meet the specic rating?
Are all the accessories available?
Can all doors and lids be opened and closed securely?
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Table of Contents
SPECIFICATIONS 1
DEFINITION OF SERVICE ENGINEER AND MAINTENANCE MAN 2
CONCERNING THE STICKER DISPLAY 3
CONCERNING WARNING DISPLAY 3
HANDLING PRECAUTIONS 4
PRECAUTIONS CONCERNING INSTALLATION 5
INSTALLATION SPACE REQUIRED 6
NAME OF PARTS 7
ACCESSORIES 8
PAYING ATTENTION TO CUSTOMERS 9
PRECAUTIONS TO BE HEEDED (BY CUSTOMERS) DURING THE OPERATION 10
ASSEMBLING WITH PRECAUTIONS 12
ASSEMBLING THE DISPLAY CABINET 13
PRECAUTIONS TO BE HEEDED BEFORE STARTING THE OPERATION 17
SECURING INTO PLACE 18
INSTALLING POWER CABLES 19
TURNING THE POWER ON 20
BASIC GAME CONTENT 23
BASIC GAME CONTENT - OVERVIEW 24
HOW TO PLAY 25
TEST MODE 37
GAME TEST MODE 52
MAINTENANCE 53
DLP DISPLAY 61
PC REMOVAL and CONNECTIONS 63
CONNECTIONS FOR NETWORK PLAY 65
COIN TOWER - OPERATION 67
DESIGN RELATED PARTS 72

Installation space: 2000mm (W) X 3000mm (D)
Height: 2200mm
Weight: 400kg.
Power, Max current: 2.2A. (AC 230V 50Hz)
Display type: Samsung 50” DLP
INTRODUCTION TO THIS MANUAL
This Owners’ and Service Manual is intended to provide detailed descriptions together with all the
necessary information covering the general operation of electronic assemblies, electromechanical,
servicing control, spare parts, etc. as regards the product, FORD RACING DELUXE
This manual is intended for the owners, personnel and managers in charge of operation of this product.
Operate the product after carefully reading and sufciently understanding the instructions herein. If the
product fails to function satisfactorily, under no circumstances should a non technical person touch the
internal parts of the machine. Please contact the ofce where the product was purchased for any enquiries.
sega AMUSEMENTS EUROPE LIMITED
Suite 3a, Oaks House,
12 - 22 West Street
Epsom,
SURREY.
UNITED KINGDOM
KT18 7RG
SPECIFICATIONS
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Non-technical personnel who do not have technical knowledge and expertise should refrain
from performing such technical work that is detailed in this manual. Only QUALIFIED SERVICE
ENGINEERS should perform work either inside or outside the compass of this manual. Failing to
comply with this instruction may cause a severe accident, electric shock or even death.
Ensure that parts replacement, servicing & inspections and troubleshooting are carried out by the loca-
tion’s maintenance man. It is instructed herein that particularly hazardous work should be performed by
Qualied Service Engineers or Electrical / Mechanical Engineers who have expertise within this eld.
The location’s Maintenance man and Qualied Service Engineers are dened as follows:
“Location’s Maintenance Man”
Those who have been trained or have experience in the maintenance of amusement machines and or
vending equipment, and also participates in the servicing and control of the equipment through such
routine work as equipment assembly, servicing and inspections and replacement of consumable, etc.
within the Amusement Facilities and or locations under management of the owner or operators of the
product.
Activities of the Location’s Maintenance Man:
Assembly & installation, servicing & inspections and replacement of units and consumable as regards
amusement equipment and vending machines, etc.
“Qualied Service Engineer”:
Those who or who have participated and/or qualied in the design, manufacture or inspection of amuse-
ment equipment at an amusement equipment manufacture or those who have been trained and certi-
ed within the eld by operational companies.
Those who have technical expertise equivalent to that of a technical high school graduate as regards to
electricity, electronics and or mechanical engineering and daily take part in servicing, control and repair
of amusement equipment.
Qualied Service Engineer’s activities:
Assembly & installation and repair & adjustment of electrical, electronic and mechanical parts of amuse-
ment equipment and vending machines.
DEFINITION OF SERVICE ENGINEER AND MAINTENANCE MAN

CONCERNING THE STICKER DISPLAY CONCERNING WARNING DISPLAY
SEGA products has stickers describing the product
manufacture No. (Serial No.) and Electrical
Specications. Also it has a sticker describing where to
contact for repair and for purchasing parts.
When inquiring about or asking for repair, mention the
Serial No. and Name of Machine indicated on the sticker.
The Serial No. Indicates the product register. Identical
machines could have different parts tted depending
on the date of manufacture. Also, improvements
and modications might have been made after the
publication of this manual. In order to meet the above
situations, mention the Serial No. when contacting the
applicable places.
SEGA products have warning displays on stickers,
Labels and or printed instructions adhered / attached
to or incorporated in the places where a potentially
hazardous situation can arise. The warning displays are
intended for accident prevention for the customer and for
avoiding hazardous situations relating to maintenance
and service work. There are some portions in the
cabinet, which are subject to height tension voltage, etc.
where accidents can be caused merely by touching.
When performing the servicing work, be careful of
the warning displays. Especially, any complex repair
and replacement work not mentioned herein, should
be performed by those technical personnel who have
knowledge of electrical and technical expertise.
For the prevention of accidents, caution any customer
whose acts run counter to the warnings, as to the effect
that he must stop that act.
3

When installing or inspecting the machine, be very careful of the following points and pay attention to
ensure that the player can enjoy the game safely.
Non-compliance with the following points or inappropriate handling running counter to the cautionary
matters herein stated can cause personal injury or damage to the equipment.
Before performing the work, be sure to turn the power off. Performing work without turning the
power off can cause electric shock or a short circuit condition. In the cases where work should
be carried out when the equipment is powered on, this manual will always state to that effect.
To avoid electric shock or short circuit, do not plug in or unplug quickly.
To avoid electrical shock, do not plug in or unplug with wet hands or within a wet environment.
Do not expose Power Cords or Earth wires on the surface, (oor, etc.). If exposed, the power
cord and or Earth wires may be susceptible to damage. Damage cords or wires may cause and
electric shock or short circuit.
To avoid causing electric shock or res, do not rest or put objects upon the power cords.
During or after installing the product, do not unnecessarily pull the power cord. If damaged the
power cord can cause electric shock, re or a short circuit hazard.
In case the power cord is damaged, ask for a replacement through where the product was
purchased or from the ofce stated herein. Using a damaged or faulty power cord may cause
electric shock, re or a short circuit condition.
Be sure to earth the product correctly. Inappropriate earthing may cause electric shock or re
hazard.
Be sure to use fuses that meet the specied rating for the product. Using fuses exceeding the
specied rating may cause electric shock and or re hazard.
Be sure all connectors are rmly made. Connectors that are not completely made can cause a
re hazard.
To avoid causing electric shock, short circuit or re hazards, do not make specication changes
by removing, converting or by making any additions to the product unless otherwise designated
by SEGA.
Be sure to perform periodic maintenance inspections herein stated.
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For IC board inspections only use a logic analyser / tester. The use of a multi-purpose tester is
not permitted.
When cleaning the CRT or display surface, use a dry soft cloth. DO not apply chemicals such
as thinner, benzine, etc.
The electronic parts of the IC board can be damaged due to static electricity carried by the hu-
man body. Before performing any IC board related work, be sure to discharge any physically
accumulated static by touching a grounded metallic surface or by attaching an earth strap.
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HANDLING PRECAUTIONS

PRECAUTIONS CONCERNING INSTALLATION
This product is an indoor game machine. Do not install it outside. Even indoors, avoid installing in
places mentioned below so as not to cause a re, electric shock, injury or malfunction.
Places subject to rain or water leakage, or places subject to high temperatures in the proximity
of an indoor swimming pool and or shower etc.
Places subject to direct sunlight or places subject to high temperatures in the proximity of heat-
ing units, etc.
Places lled with inammable gas or vicinity of highly inammable/volatile chemicals or hazard-
ous matter.
Dust places.
Sloped surfaces.
Places subject to any type of violent impact.
Vicinity of anti-disaster facilities such as re exits and re extinguishers.
The opening (ambient) temperature range is from 5 to 40 degrees centigrade. Only in cases
where a projector is employed, the temperature range is 5 to 30 degrees centigrade.
This product is not suitable to be installed into an area where a Power or Jet wash can be
used.
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LIMITATIONS OF USAGE REQUIREMENTS
Be sure to check the Electrical Specications.
Ensure that this product is compatible with the location’s power supply, voltage and frequency
requirements. A plate describing the Electrical Specications is attached to the product. Non-
compliance with the Electrical Specications can cause a re and/or electric shock.
This product requires a Circuit Breaker as part of the location facilities. Using them independent
from the product can cause electric shock and or re hazard.
Ensure that the indoor rating for the power supply is rated at 7A or higher. Non-compliance with
the Electrical Specications can cause electric shock or re hazard.
Be sure to independently use a power supply equipped with an Earth Leakage Breaker. Using a
power supply without and Earth Leakage Breaker may cause an electric shock or re hazard.
Applying too many loads to a single feed can cause a generation of heat and result in a re
hazard resulting from an overload.
When using an extension cord, ensure that the cord is rated at 7A or higher. Using a cord rated
lower than specied may cause a re hazard or electric shock.
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5

200mm
700mm
INSTALLATION SPACE REQUIRED
Note that for transporting the machine into location, the minimum clearance required for a door-
way or entrance is 1.5 m (W) and 1.5 m (D).
For the operation of this machine, secure a minimum area of 2.0 m (W) X 3.0 m (D). For ventila-
tion, provide an approximate space of 20cm between the rear of the cabinet and the wall.
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ASSY BILLBOARD
ASSY DISPLAY CABI
ASSY SEAT ASSY CONTROL PANEL
ASSY COIN TOWER
INCORPORATING GEAR SHIFT
ASSY BASE BOX
ASSY MAIN CABI
NAME OF PARTS
Description Width Depth Height
ASSY BILLBOARD 131CM 47CM 35CM
ASSY DISPLAY CABI 150CM 65CM 154CM
ASSY MAIN CABI 112CM 220CM 99CM
ASSEMBLED 150CM 267CM 190CM
7

ORP-0001UK JOINT BRACKET X 1.
Secures to the front of the ASSY MAIN CABI so that the ASSY
DISPLAY CABI can be xed.
ORP-0002UK JOINT BRACKET X 1.
Secures to the front of the ASSY MAIN CABI so that the ASSY
DISPLAY CABI can be xed.
Fixings which enable the installer to t and x the two cabinets
together and to apply the billboard into place before operation.
NCR-0002 JOINT BRACKET CENTRE X 2.
Secures to the front of the ASSY MAIN CABI so that the ASSY
DISPLAY CABI can be xed.
600-7269-0500UK ASSY LAN CABLE 0500
To connect between two cabinets for linked play
LM1227 MAINS LEAD 10A UK
Mains lead to supply the machine with power
Remote control for SAMSUNG display.
ACCESSORIES

To avoid injury and unacceptable behaviour be sure to constantly give careful attention to the players
and observers of the game.
To avoid electric shock and short circuit, do not allow customers to put hand or ngers or any
extraneous matter in any of the openings around the product.
To avoid customer injury due to tripping or falling, immediately stop customers from leaning on
or climbing on the product.
To avoid electric shock and short circuit, do not allow customers to unplug the power cord with-
out a justiable reason.
To avoid injury resulting from items falling of the machine, instruct the player(s) not to place any
items, included drinks on the machine.
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Immediately stop such violent acts as hitting of kicking the product. Such violent acts can cause
parts damage and or injury to the player and/or potential players.
PAYING ATTENTION TO CUSTOMERS
9

To avoid injury and unacceptable behaviour be sure to constantly give careful attention to the players
and observers of the game.
To avoid electric shock and short circuit, do not allow customers to put hand or ngers or any
extraneous matter in any of the openings around the product.
To avoid customer injury due to tripping or falling, immediately stop customers from leaning on
or climbing on the product.
To avoid electric shock and short circuit, do not allow customers to unplug the power cord with-
out a justiable reason.
To avoid injury resulting from items falling of the machine, instruct the player(s) not to place any
items, included drinks on the machine.
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Immediately stop such violent acts as hitting of kicking the product. Such violent acts can cause
parts damage and or injury to the player and/or potential players.
PRECAUTIONS TO BE HEEDED (BY CUSTOMERS) DURING THE OPERATION

To avoid injury and unacceptable behaviour be sure to constantly give careful attention to the players
and observers of the game.
To avoid electric shock or short circuit, do not allow customers to put hands or ngers or any
extraneous matter into the opening of the product or small openings in or around the doors.
To avoid injury resulting from customer falling or tripping, immediately stop customers leaning
against or climbing on the product.
To avoid electric shock and short circuit, do not allow customers to unplug the power without a
justiable reason.
To avoid injury and accidents, those who fall under the following categories are not allowed to
play the game.
Intoxicated persons.
Those who have high blood pressure or heart problems.
Those who have experienced muscle convulsion or loss of consciousness when exposed to
intensive light stimulus due to watching television or playing video games.
Persons whose act runs counter to the products warning labels.
Do not place drinks on the on the product
11

Perform assembly work by following the procedure herein stated. Failing to comply with the
instructions can cause electric shock hazard.
Assembly should be performed as per this manual. Since this is a complex machine, errone-
ous assembling may cause electric shock, machine damage and or poor performance.
When assembling, be sure to use a minimum of two persons. Depending on the assembly
work, there are some cases in which by one person working alone may cause personal injury
or damage to machine parts.
Ensure that all connectors are correctly made. Incomplete connections can cause a hazard.
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When carrying out the assembly work, follow the procedure below in the correct sequence.
ASSEMBLING THE DISPLAY CABINET
SECURING THE BILLBOARD
SECURING INTO LOCATION
INSTALLING POWER CABLES
ASSEMBLY CHECK
1.
2.
3.
4.
5.
When assembling, make sure that tools such as a Phillips screwdriver, an M4 wrench or socket and an
M16 Wrench or socket are available.
ASSEMBLING WITH PRECAUTIONS

Only tighten xings when all xings are in place. If the xings are tightened as the work
progresses, it might not be possible to align the nal xings.
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STEP 1
Apply the 2x JOINT BRACKETS (NCR-0002) to the CENTRE PLATE of the display cabinet as shown.
Once in position secure using 4x (030-000830-SB) M8x30 HEX BLT BLK and 4x (060-F00800) M8
WSHR FLAT.
STEP 2
Place the ASSY BILLBOARD on to the DISPLAY CABINET as shown and secure from the top using
6x M6x20 HEX BOLTS
SECURING THE BILLBOARD
ASSEMBLING THE DISPLAY CABINET
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STEP 3
Make the electrical connection from the ASSY
BILLBOARD in to the roof of the DISPLAY cabinet
on the LHS.
Place both covers (FD-0505UK) on to the ASSY
BILLBOARD and secure using 8x 000-T00412-0B
M4x12 Truss head screws (black).
STEP 4
Fit the BILLBOARD PLATE L (FD-0501UK) and BILLBOARD PLATE R (FD-0502UK) to the ASSY
BILLBOARD as shown and secure using 10x (000-T00412-0B) M4x12 Truss head screws (black).
IMPORTANT - DO NOT USE POWER TOOLS TO SECURE THIS PART. DO NOT OVER
TIGHTEN AS THE PART MAY CRACK.

STEP 5
Fit and secure both JOINT BKTS
(ORP-0002UK and ORP-0001UK)
to the front of the MAIN CABINET
ASSY using 4x M8x30 HEX BLT
(030-00830-SB).
Bring the two cabinets together so
that the JOINT BKTs meet.
STEP 6
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STEP 7
Fit the cover plate over the JOINT BKTS and secure using 4x M8X30 bolts black.
Complete.