SEW-Eurodrive MFP Series Installation instructions

*23104910_1216*
Drive Technology \ Drive Automation \ System Integration \ Services
Compact Manual
Drive System for Decentralized Installation
PROFINET IO Interfaces, Field Distributors
Edition 12/2016 23104910/EN

SEW-EURODRIVE—Driving the world

Contents
Compact Manual – PROFINET IO Interfaces, Field Distributors 3
Contents
1 General information.................................................................................................................. 5
1.1 Scope of this documentation...........................................................................................5
1.2 Structure of the safety notes ...........................................................................................6
2 Safety notes .............................................................................................................................. 7
2.1 Preliminary information ...................................................................................................7
2.2 Operator's duties.............................................................................................................7
2.3 Target group ...................................................................................................................7
2.4 Designated use ...............................................................................................................8
2.5 Functional safety technology ..........................................................................................9
2.6 Transport.........................................................................................................................9
2.7 Installation/assembly.......................................................................................................9
2.8 Electrical connection .....................................................................................................10
2.9 Protective separation ....................................................................................................10
2.10 Startup/operation ..........................................................................................................11
3 Type Gesignation.................................................................................................................... 12
3.1 Type designation of the PROFINET IO interfaces ........................................................12
3.2 Type designation of the PROFINET IO field distributors ..............................................13
4Mechanical installation .......................................................................................................... 17
4.1 Installation instructions..................................................................................................17
4.2 Fieldbus interfaces MF../MQ.........................................................................................18
4.3 Field distributor .............................................................................................................21
5 Electrical installation.............................................................................................................. 26
5.1 Installation planning taking EMC aspects into account.................................................26
5.2 Installation instructions for fieldbus interfaces, field distributors ...................................28
5.3 Connection of MFZ21 connection module with MFE52 to MOVIMOT® .......................35
5.4 Connection of MFZ23 field distributor with MFE52 .......................................................36
5.5 Connection of MFZ26, MFZ27, MFZ28 field distributors with MFE52 ..........................38
5.6 Connection of MFZ29 field distributor with MFE52 ......................................................40
5.7 Connection of the inputs/outputs of the MFE52 fieldbus interface................................49
5.8 Connection of PROFINET IO........................................................................................52
5.9 Hybrid cable connection................................................................................................54
5.10 PC/laptop connection....................................................................................................57
5.11 Wiring check .................................................................................................................58
6 Startup ..................................................................................................................................... 59
6.1 Startup instructions .......................................................................................................59
6.2 TCP/IP addressing and subnetworks............................................................................61
6.3 Setting the IP address parameters ...............................................................................63
6.4 Startup procedure .........................................................................................................64
7 Function................................................................................................................................... 68
7.1 Meaning of the LED display ..........................................................................................68
7.2 Performance configuration MFZ29 field distributor with 3 MOVIMOT® drives .............71
8 Service..................................................................................................................................... 72
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Contents
Compact Manual – PROFINET IO Interfaces, Field Distributors
4
8.1 Error list for fieldbus interfaces .....................................................................................72
9 Declaration of conformity ...................................................................................................... 73
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1
General information
Scope of this documentation
Compact Manual – PROFINET IO Interfaces, Field Distributors 5
1 General information
1.1 Scope of this documentation
This documentation contains the general safety notes and selected information re-
garding PROFINET interfaces and field distributors.
• Please note that this documentation does not replace the detailed manual and the
operating instructions.
• Read the detailed manual and the detailed operating instructions first before you
start working with PROFINET interfaces and field distributors.
• Observe the information, instructions and notes in the detailed manual and the op-
erating instructions. This is essential for fault-free operation of the PROFINET in-
terfaces and field distributors and fulfillment of any rights to claim under guarantee.
• The enclosed CD or DVD contains PDF files of the detailed manual and the oper-
ating instructions as well as further documentation regarding PROFINET interfaces
and field distributors.
• All technical documentation from SEW‑EURODRIVE is available for download in
PDF format from the SEW‑EURODRIVE website: www.sew-eurodrive.de.
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1General information
Structure of the safety notes
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6
1.2 Structure of the safety notes
1.2.1 Meaning of signal words
The following table shows the grading and meaning of the signal words for safety
notes.
Signal word Meaning Consequences if disregarded
DANGER Imminent hazard Severe or fatal injuries
WARNING Possible dangerous situation Severe or fatal injuries
CAUTION Possible dangerous situation Minor injuries
NOTICE Possible damage to property Damage to the product or its envir-
onment
INFORMATION Useful information or tip: Simplifies
handling of the product.
1.2.2 Structure of section-related safety notes
Section-related safety notes do not apply to a specific action but to several actions
pertaining to one subject. The hazard symbols used either indicate a general hazard
or a specific hazard.
This is the formal structure of a safety note for a specific section:
SIGNAL WORD
Type and source of hazard.
Possible consequence(s) if disregarded.
• Measure(s) to prevent the hazard.
1.2.3 Structure of embedded safety notes
Embedded safety notes are directly integrated into the instructions just before the de-
scription of the dangerous action.
This is the formal structure of an embedded safety note:
 SIGNAL WORD Type and source of hazard. Possible consequence(s) if disreg-
arded. Measure(s) to prevent the hazard.
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2
Safety notes
Preliminary information
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2 Safety notes
2.1 Preliminary information
The following general safety notes have the purpose to avoid injury and damage to
property. They primarily apply to the use of products described in this documentation.
If you use additional components also observe the relevant warning and safety notes.
2.2 Operator's duties
Make sure that the basic safety notes are read and observed. Make sure that persons
responsible for the machinery and its operation as well as persons who work on the
device independently have read through the documentation carefully and understood
it. If you are unclear about any of the information in this documentation, or if you re-
quire further information, contact SEW‑EURODRIVE.
The operator must ensure that the following works are only performed by qualified per-
sonnel:
• Transport
• Storage
• Setup and assembly
• Installation and connection
• Startup
• Maintenance and repair
• Shutdown
• Disassembly
• Waste disposal
Make sure persons working on the product adhere to the following regulations, re-
quirements, documents and information:
• National and regional safety and accident prevention regulations
• Warning and safety signs on the product
• All other relevant project planning documents, installation and startup instructions,
wiring diagrams and schematics
• Do not assemble, install or operate damaged products
• All specific specifications and requirements for the system
Make sure that systems with the product installed are equipped with additional moni-
toring and protection devices. Observe the applicable safety regulations and legisla-
tion governing technical equipment and accident prevention regulations.
2.3 Target group
Specialist for
mechanical work
Any mechanical work may only be performed by adequately qualified personnel. Qual-
ified personnel in the context of this documentation are persons familiar with the
design, mechanical installation, troubleshooting and maintenance of the product, who
possess the following qualifications:
• Qualification in the field of mechanics according to applicable national regulation.
• They are familiar with this documentation
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2Safety notes
Designated use
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8
Specialist for elec-
trotechnical work
Any electronic work may only be performed by adequately skilled persons (electric-
ally). Qualified electricians in the context of this documentation are persons familiar
with electrical installation, startup, troubleshooting and servicing of the product who
possess the following qualifications:
• Qualification in the field of electrical engineering according to applicable national
regulation.
• They are familiar with this documentation
In addition to that, these persons must be familiar with the valid safety regulations and
laws, as well as with the requirements of the standards, directives and laws specified
in this documentation. The above mentioned persons must have the authorization ex-
pressly issued by the company to operate, program, configure, label and ground
devices, systems and circuits in accordance with the standards of safety technology.
Instructed persons All work in the areas of transportation, storage, operation and waste disposal must be
carried out by persons who are trained appropriately. The purpose of the instruction is
that the persons are capable of performing the required tasks and work steps in a safe
and correct manner.
2.4 Designated use
The product is intended for installation in electrical plants or machines.
In case of installation in electrical systems or machines, startup of the product is pro-
hibited until it is determined that the machine meets the requirements stipulated in the
local laws and directives. For Europe, Machinery Directive 2006/42/EC as well as the
EMC Directive 2014/30/EU apply. Observe EN60204-1 (Safety of machinery - elec-
trical equipment of machines). The product meets the requirements stipulated in the
Low Voltage Directive 2014/35/EU.
The standards given in the declaration of conformity apply to the product.
The systems can be mobile or stationary. The motors must be suitable for operation
with inverters. Do not connect any other loads to the product. Never connect capacit-
ive loads to the product.
The product can be used to operate the following motors in industrial and commercial
systems:
• AC asynchronous motors with squirrel-cage rotor
Technical data and information on the connection conditions are provided on the
nameplate and in chapter "Technical data" in the documentation. Always comply with
the data and conditions.
Unintended or improper use of the product may result in severe injury to persons and
damage to property.
Do not use the product as a climbing aid.
2.4.1 Hoist applications
To avoid danger of fatal injury by falling hoists, observe the following points when us-
ing the product in lifting applications:
• Use mechanical protection devices.
• Perform a hoist startup.
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2
Safety notes
Functional safety technology
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2.5 Functional safety technology
The product must not perform any safety functions without a higher-level safety sys-
tem, unless explicitly allowed by the documentation.
2.6 Transport
Inspect the shipment for damage as soon as you receive the delivery. Inform the ship-
ping company immediately about any damage. If the product is damaged, it must not
be assembled, installed or started up.
Observe the following notes when transporting the device:
• Ensure that the product is not subject to mechanical impact during transportation.
• Before transportation, cover the connections with the supplied protection caps.
• Only place the product on the cooling fins or on the side without connectors during
transportation.
• Always use lifting eyes if available.
If necessary, use suitable, sufficiently dimensioned handling equipment.
Observe the information on climatic conditions in chapter "Technical data" of the docu-
mentation.
2.7 Installation/assembly
Ensure that the product is installed and cooled according to the regulations in the doc-
umentation.
Protect the product from excessive mechanical strain. The product and its mounted
components must not protrude into the path of persons or vehicles. Ensure that com-
ponents are not deformed and that insulation spaces are maintained, particularly dur-
ing transportation. Electric components must not be mechanically damaged or des-
troyed.
Observe the notes in the chapter "Mechanical installation" of the documentation.
2.7.1 Restrictions of use
The following applications are prohibited unless explicitly permitted:
• Use in potentially explosive areas
• Use in areas exposed to harmful oils, acids, gases, vapors, dust, and radiation
• Operation in applications with impermissibly high mechanical vibration and shock
loads in excess of the regulations stipulated in EN61800-5-1
• Operation at installation altitudes above 4000 m above sea level
The product can be used at altitudes above 1000 m asl up to 4000m asl under the fol-
lowing conditions:
• Taking the reduced continuous rated current into consideration, see chapter
"Technical data" of the documentation.
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2Safety notes
Electrical connection
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10
• Above 2000 m asl, the air and creeping distances are only sufficient for over-
voltage class II according to EN60664. If the installation requires overvoltage cat-
egory III according to EN60664 you have to reduce the overvoltages on the sys-
tem side from category III to II using additional external overvoltage protection.
• If a protective electrical separation is required, then implement this outside the
product at altitudes of more than 2000m above sea level (protective separation in
accordance with EN61800‑5‑1 and EN60204‑1)
2.8 Electrical connection
Make yourself familiar with the applicable national accident prevention guidelines be-
fore you work on the product.
Perform electrical installation according to the pertinent regulations (e.g. cable cross
sections, fusing, protective conductor connection). The documentation at hand con-
tains additional information.
Make sure that all required covers are installed correctly after electrical installation.
Make sure that preventive measures and protection devices comply with the applic-
able regulations (e.g. EN60204-1 or EN61800-5-1).
2.8.1 Required preventive measure
Make sure that the product is correctly attached to the ground connection.
2.9 Protective separation
The product meets all requirements for protective separation of power and electronics
connections in accordance with EN 61800-5-1. To ensure protective separation, all
connected circuits must also meet the requirements for protective separation.
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2
Safety notes
Startup/operation
Compact Manual – PROFINET IO Interfaces, Field Distributors 11
2.10 Startup/operation
Observe the safety notes in the chapters "Startup" and "Operation" in the documenta-
tion.
Make sure that the present transport protection is removed.
Do not deactivate monitoring and protection devices of the machine or system even
for a test run.
Make sure the connection boxes are closed and screwed before connecting the sup-
ply voltage.
Depending on the degree of protection, products may have live, uninsulated, and
sometimes moving or rotating parts, as well as hot surfaces during operation.
Additional preventive measures may be required for applications with increased haz-
ard potential. You have to check the protection devices after each modification.
When in doubt, switch off the product whenever changes occur in relation to normal
operation. Possible changes are e.g. increased temperatures, noise, or oscillation. De-
termine the cause. Contact SEW‑EURODRIVE if necessary.
When the device is switched on, dangerous voltages are present at all power connec-
tions as well as at any connected cables and terminals. This also applies even when
the product is inhibited and the motor is at standstill.
Do not separate the connection to the product during operation.
This may result in dangerous electric arcs damaging the product.
If you disconnect the product from the voltage supply, do not touch any live compon-
ents or power connections because capacitors might still be charged. Observe the fol-
lowing minimum switch-off time:
1minute.
Observe the corresponding information signs on the product.
The fact that the operation LED and other display elements are no longer illuminated
does not indicate that the product has been disconnected from the supply system and
no longer carries any voltage.
Mechanical blocking or internal safety functions of the product can cause a motor
standstill. Eliminating the cause of the problem or performing a reset may result in the
drive re-starting automatically. If, for safety reasons, this is not permitted for the drive-
controlled machine, first disconnect the product from the supply system and then start
troubleshooting.
Risk of burns: The surface temperature of the product can exceed 60°C during opera-
tion.
Do not touch the product during operation.
Let the product cool down before touching it.
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3Type Gesignation
Type designation of the PROFINET IO interfaces
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3 Type Gesignation
3.1 Type designation of the PROFINET IO interfaces
3.1.1 Type designation
The following table shows the type designation of the fieldbus interface MFE52B/Z21D
as an example:
MFE Fieldbus interface
MFP.. = PROFIBUS
MQP.. = PROFIBUS with integrated minicontroller
MFE.. PROFINET IO, EtherNet/IP™ or EtherCAT®
MFD.. = DeviceNet™
MQD.. = DeviceNet™ with integrated minicontroller
52 Connections
21 = 4 x I / 2 x O (connection via terminals)
22 = 4 x I / 2 x O (connection via plug connector + terminals)
32 = 6 x I (connection via plug connector + terminals)
52 = 4 x I/2 x I/O (connection via plug connector + terminals)
for PROFINET IO
62 = 4 x I / 2 x I/O (connection via plug connector + terminals)
for EtherNet/IP™
72 = 4 x I / 2 x I/O (connection via plug connector + terminals)
for EtherCAT®
B Variant
/
Z21 Connection module
Z21 = For PROFIBUS, PROFINET IO, EtherNet/IP™
and EtherCAT®
Z31 = For DeviceNet™
D Variant
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3
Type Gesignation
Type designation of the PROFINET IO field distributors
Compact Manual – PROFINET IO Interfaces, Field Distributors 13
3.2 Type designation of the PROFINET IO field distributors
3.2.1 Type designation MF../Z.3.
The following table shows the type designation for MF../Z.3. field distributors as an ex-
ample:
MFE
52B
Fieldbus interface
MFP../MQP.. = PROFIBUS
MFE.. = PROFINET IO, EtherNet/IP™ or EtherCAT®
MFD../MQD.. = DeviceNet™
/
Z23 Connection module
Z23 = for PROFIBUS, PROFINETIO, EtherNet/IP™
and EtherCAT®
Z33 = For DeviceNet™
D Variant
3.2.2 Type designation MF../Z.6.
The following table shows the type designation for MF../Z.6. field distributors as an ex-
ample:
MFE
52B
Fieldbus interface
MFP../MQP.. = PROFIBUS
MFE.. = PROFINET IO, EtherNet/IP™ or EtherCAT®
MFD../MQD.. = DeviceNet™
/
Z26 Connection module
Z26 = for PROFIBUS, PROFINETIO, EtherNet/IP™
and EtherCAT®
Z36 = For DeviceNet™
F Variant
/
AF0 Connection technology
AF0 = Metric cable entry
AF1 = With micro-style connector/M12 connector for
DeviceNet™
AF2 = M12 plug connector for PROFIBUS
AF3 = M12 plug connector for PROFIBUS
+ M12 plug connector for DC 24 V supply
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3Type Gesignation
Type designation of the PROFINET IO field distributors
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14
3.2.3 Type designation MF../MM../Z.7.
The following table shows the type designation for MF../MM../Z.7. field distributors as
an example:
MFE
52B
Fieldbus interface
MFP../MQP.. = PROFIBUS
MFE.. = PROFINET IO, EtherNet/IP™ or EtherCAT®
MFD../MQD.. = DeviceNet™
/
MM15D
-503-00 MOVIMOT® inverter
/
Z27 Connection module
Z27 = for PROFIBUS, PROFINETIO, EtherNet/IP™
and EtherCAT®
Z37 = For DeviceNet™
F Variant
0 Connection type
0 = W
1 = m
/
BW1 Braking resistor (option)
BW1 = Braking resistor for MOVIMOT® MM03 – MM15
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3
Type Gesignation
Type designation of the PROFINET IO field distributors
Compact Manual – PROFINET IO Interfaces, Field Distributors 15
3.2.4 Type designation MF../MM..Z.8.
The following table shows the type designation for MF../MM../Z.8. field distributors as
an example:
MFE
52B
Fieldbus interface
MFP../MQP.. = PROFIBUS
MFE.. = PROFINET IO, EtherNet/IP™ or EtherCAT®
MFD../MQD.. = DeviceNet™
/
MM15D
-503-00 MOVIMOT® inverter
/
Z28 Connection module
Z28 = for PROFIBUS, PROFINETIO, EtherNet/IP™
and EtherCAT®
Z38 = For DeviceNet™
F Variant
0 Connection type
0 = W
1 = m
/
BW1 Braking resistor (option)
BW1 = Braking resistor for MOVIMOT® MM03 – MM15
BW2 = Braking resistor for MOVIMOT® MM22 – MM40
/
AF0 Connection technology
AF0 = Metric cable entry
AF1 = With micro-style connector/M12 connector for
DeviceNet™
AF2 = M12 plug connector for PROFIBUS
AF3 = M12 plug connector for PROFIBUS
+ M12 plug connector for DC 24 V supply
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3Type Gesignation
Type designation of the PROFINET IO field distributors
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16
3.2.5 Type designation MF../MM..Z.9.
The following table shows the type designation for MF../MM../Z.9. field distributors as
an example:
MFE
52B
Fieldbus interface
MFE.. = PROFINET IO
/
MM15D
-503-00
MOVIMOT®inverter
No designation = without inverter
MM..D-...-.. = MOVIMOT® inverter
/
Z29 Connection module
Z29 = for PROFINETIO
F Variant
N = without maintenance switch
F = with maintenance switch
J = with maintenance switch and feedback
0 Connection type
0 = W
1 = m
/
BW1 Braking resistor (option)
BW1 = Braking resistor for MOVIMOT® MM03 – MM15
/
3 Number of MOVIMOT®inverters
0 = without inverter
1 = 1 MOVIMOT® inverter
2 = 2 identical MOVIMOT® inverters
3 = 3 identical MOVIMOT® inverters
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4
Mechanical installation
Installation instructions
Compact Manual – PROFINET IO Interfaces, Field Distributors 17
4 Mechanical installation
4.1 Installation instructions
INFORMATION
On delivery, field distributors are equipped with transportation protection covering the
plug connector of the outgoing motor circuit (hybrid cable).
This only guarantees the degree of protection IP40. To obtain the specified degree of
protection, remove the transport protection and plug on the appropriate mating con-
nector. Screw them together.
4.1.1 Assembly
• Mount field distributors on a level, vibration-proof and torsionally rigid support
structure only.
• Use M5 screws and suitable washers for attaching the MFZ.3 field distributor.
Tighten screws with a torque wrench (permitted tightening torque 2.8 – 3.1Nm).
• Use M6 screws and suitable washers for installing MFZ.6, MFZ.7, MFZ.8 or MFZ.9
field distributors. Tighten screws with torque wrench (permitted tightening torque
3.1–3.5Nm).
4.1.2 Installation in damp locations or in the open
Observe the following notes for mounting the fieldbus interface and the field distributor
in damp locations or outdoors:
• Use suitable cable glands for the cables. Use reducing adapters, if necessary.
• Seal open cable entries and M12 connection sockets with screw plugs.
• When the cable entry on the side is used, route the cable with a drip loop.
• Thoroughly clean the sealing surface of the fieldbus interface and of the connec-
tion box cover before re-installing.
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4Mechanical installation
Fieldbus interfaces MF../MQ..
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18
4.2 Fieldbus interfaces MF../MQ..
MF../MQ.. fieldbus interfaces can be installed as follows:
• Installation on MOVIMOT® connection box
• Installation in the field (= mounting close to the motor)
4.2.1 Installation on MOVIMOT® connection box
1. Remove the knock outs at the MFZ lower section from the inside as shown in the
following figure.
MFZ..
[1]
1138656139
ðIf necessary, deburr the break lines that occur after the knock outs [1] have
been removed.
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4
Mechanical installation
Fieldbus interfaces MF../MQ..
Compact Manual – PROFINET IO Interfaces, Field Distributors 19
2. Mount the fieldbus interface to the MOVIMOT® connection box, according to the
following figure.
MF../MQ..
3.0 – 3,5 Nm
18014399648145931
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4Mechanical installation
Fieldbus interfaces MF../MQ..
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4.2.2 Installation in the field
The following figure shows the installation of an MF../MQ.. fieldbus interface close to
the motor:
82,5 mm
102 mm
51 mm
M4
M4
MFZ...
MF../MQ.. MF../MQ..
[1]
1138749323
[1] Length of screws min. 40mm
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