SEW-Eurodrive MOVIMOT MM D Series User manual

*22870857_1216*
Drive Technology \ Drive Automation \ System Integration \ Services
Manual
Drive System for Decentralized Installation
PROFINET IO Interfaces, Field Distributors
Edition 12/2016 22870857/EN

SEW-EURODRIVE—Driving the world

Contents
Manual – PROFINET IO Interfaces, Field Distributors 3
Contents
1 Valid components..................................................................................................................... 6
2 General information.................................................................................................................. 7
2.1 About this documentation ...............................................................................................7
2.2 Structure of the safety notes ...........................................................................................7
2.3 Rights to claim under limited warranty ............................................................................9
2.4 Exclusion of liability.........................................................................................................9
2.5 Other applicable documentation .....................................................................................9
2.6 Copyright notice ..............................................................................................................9
2.7 Product names and trademarks......................................................................................9
3 Safety notes ............................................................................................................................ 10
3.1 Preliminary information .................................................................................................10
3.2 Operator's duties...........................................................................................................10
3.3 Target group .................................................................................................................10
3.4 Designated use .............................................................................................................11
3.5 Functional safety technology ........................................................................................12
3.6 Transport.......................................................................................................................12
3.7 Installation/assembly.....................................................................................................12
3.8 Electrical connection .....................................................................................................13
3.9 Protective separation ....................................................................................................13
3.10 Startup/operation ..........................................................................................................14
4 Device structure ..................................................................................................................... 15
4.1 Fieldbus interface..........................................................................................................15
4.2 Type designation of the PROFINET IO interfaces ........................................................17
4.3 Field distributor .............................................................................................................18
4.4 Type designation of the PROFINET IO field distributors ..............................................23
5 Mechanical installation .......................................................................................................... 28
5.1 Installation instructions..................................................................................................28
5.2 Tightening torques ........................................................................................................29
5.3 Fieldbus interfaces MF../MQ.........................................................................................31
5.4 Field distributor .............................................................................................................34
6 Electrical installation.............................................................................................................. 39
6.1 Installation planning taking EMC aspects into account.................................................39
6.2 Installation instructions for fieldbus interfaces, field distributors ...................................41
6.3 Connection of MFZ21 connection module with MFE52 to MOVIMOT® .......................48
6.4 Connection of MFZ23 field distributor with MFE52 .......................................................49
6.5 Connection of MFZ26, MFZ27, MFZ28 field distributors with MFE52 ..........................51
6.6 Connection of MFZ29 field distributor with MFE52 ......................................................53
6.7 Connection of the inputs/outputs of the MFE52 fieldbus interface................................62
6.8 Connection of PROFINET IO........................................................................................66
6.9 Hybrid cable connection................................................................................................69
6.10 PC/laptop connection....................................................................................................72
6.11 Wiring check .................................................................................................................73
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Contents
Manual – PROFINET IO Interfaces, Field Distributors
4
7 Startup ..................................................................................................................................... 74
7.1 Startup instructions .......................................................................................................74
7.2 TCP/IP addressing and subnetworks............................................................................76
7.3 Setting the IP address parameters ...............................................................................79
7.4 Startup procedure .........................................................................................................80
7.5 Resetting the IP address to its default value.................................................................84
8 PROFINET IO configuration................................................................................................... 85
8.1 Introduction ...................................................................................................................85
8.2 PROFINET IO controller – configuration.......................................................................87
8.3 Assigning the PROFINET IO device name ...................................................................91
8.4 Configuration of the MFE PROFINET IO interface .......................................................94
8.5 PROFINET IO diagnostic alarms ..................................................................................97
8.6 Error diagnostics on PROFINET...................................................................................99
8.7 PROFINET IO configuration with topology detection..................................................100
9 Parameterization via PROFIdrive dataset 47 ..................................................................... 107
9.1 Introduction PROFINET data sets .............................................................................107
9.2 Properties of the SEW-EURODRIVE PROFINET devices .........................................108
9.3 Structure of the PROFINET parameter channel ........................................................109
9.4 Reading or writing the parameterization via dataset 47..............................................127
10 Function................................................................................................................................. 130
10.1 Meaning of the LED display........................................................................................130
10.2 Performance configuration MFZ29 field distributor with 3 MOVIMOT® drives ...........133
11 Supplementary field distributor startup information ........................................................ 134
11.1 MF../Z.6. field distributor ............................................................................................134
11.2 MF../MM../Z.7. field distributor ...................................................................................135
11.3 MF../MM../Z.8. field distributor ...................................................................................137
11.4 MF../MM../Z.9. field distributor ....................................................................................139
11.5 MOVIMOT® inverter integrated in field distributor ......................................................141
12 MOVILINK® device profile .................................................................................................... 143
12.1 Coding of the process data.........................................................................................143
12.2 MFE status word.........................................................................................................148
12.3 Sample program for Simatic S7 and fieldbus..............................................................150
13 Operation with the MOVITOOLS® MotionStudio engineering software........................... 152
13.1 About MOVITOOLS® MotionStudio............................................................................152
13.2 First steps ...................................................................................................................152
13.3 Connection mode........................................................................................................154
13.4 Serial communication (RS485) via interface adapters................................................156
13.5 Communication via Ethernet.......................................................................................161
14 Service................................................................................................................................... 168
14.1 Bus diagnostics with MOVITOOLS® MotionStudio ....................................................168
14.2 Device replacement ....................................................................................................170
14.3 Extended storage........................................................................................................173
14.4 Disposal ......................................................................................................................173
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Contents
Manual – PROFINET IO Interfaces, Field Distributors 5
15 Technical data....................................................................................................................... 174
15.1 Technical data MFE52B PROFINETIO interface.......................................................174
15.2 Technical data for field distributors .............................................................................176
16 Declaration of conformity .................................................................................................... 179
17 Address list ........................................................................................................................... 181
Index ...................................................................................................................................... 192
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1Valid components
Manual – PROFINET IO Interfaces, Field Distributors
6
1 Valid components
This manual applies to the following PROFINET IO products:
Connection module ..Z.1. with fieldbus interface
4 x I / 2 x IO (M12)
PROFINET IO MFE52B/Z21D
Field distributor ..Z.3. with fieldbus interface
4 x I / 2 x IO (M12)
PROFINET IO MFE52B/Z23D
Field distributor ..Z.6. with fieldbus interface
4 x I / 2 x IO (M12)
PROFINET IO MFE52B/Z26F/AF0
Field distributor ..Z.7. with fieldbus interface
4 x I / 2 x IO (M12)
PROFINET IO MFE52B/MM../Z27F.
Field distributor ..Z.8. with fieldbus interface
4 x I / 2 x IO (M12)
PROFINET IO MFE52B/MM../Z28F./AF0
Field distributor ..Z.9. with fieldbus interface
4 x I / 2 x IO (M12)
PROFINET IO MFE52B/MM../Z29F./.
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2
General information
About this documentation
Manual – PROFINET IO Interfaces, Field Distributors 7
2 General information
2.1 About this documentation
This documentation is an integral part of the product. The documentation is written for
all employees who assemble, install, start up, and service this product.
Make sure this documentation is accessible and legible. Ensure that persons respons-
ible for the machinery and its operation as well as persons who work on the product
independently have read through the documentation carefully and understood it. If you
are unclear about any of the information in this documentation or require further in-
formation, contact SEW‑EURODRIVE.
2.2 Structure of the safety notes
2.2.1 Meaning of signal words
The following table shows the grading and meaning of the signal words for safety
notes.
Signal word Meaning Consequences if disregarded
DANGER Imminent hazard Severe or fatal injuries
WARNING Possible dangerous situation Severe or fatal injuries
CAUTION Possible dangerous situation Minor injuries
NOTICE Possible damage to property Damage to the product or its envir-
onment
INFORMATION Useful information or tip: Simplifies
handling of the product.
2.2.2 Structure of section-related safety notes
Section-related safety notes do not apply to a specific action but to several actions
pertaining to one subject. The hazard symbols used either indicate a general hazard
or a specific hazard.
This is the formal structure of a safety note for a specific section:
SIGNAL WORD
Type and source of hazard.
Possible consequence(s) if disregarded.
• Measure(s) to prevent the hazard.
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2General information
Structure of the safety notes
Manual – PROFINET IO Interfaces, Field Distributors
8
Meaning of the hazard symbols
The hazard symbols in the safety notes have the following meaning:
Hazard symbol Meaning
General hazard
Warning of dangerous electrical voltage
Warning of hot surfaces
Warning of risk of crushing
Warning of suspended load
Warning of automatic restart
2.2.3 Structure of embedded safety notes
Embedded safety notes are directly integrated into the instructions just before the de-
scription of the dangerous action.
This is the formal structure of an embedded safety note:
 SIGNAL WORD Type and source of hazard. Possible consequence(s) if disreg-
arded. Measure(s) to prevent the hazard.
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2
General information
Rights to claim under limited warranty
Manual – PROFINET IO Interfaces, Field Distributors 9
2.3 Rights to claim under limited warranty
Read the information in this documentation. This is essential for fault-free operation
and fulfillment of any rights to claim under limited warranty. Read the documentation
before you start working with the product.
2.4 Exclusion of liability
Read the information in this documentation, otherwise safe operation is impossible.
You must comply with the information contained in this documentation to achieve the
specified product characteristics and performance features. SEW‑EURODRIVE as-
sumes no liability for injury to persons or damage to equipment or property resulting
from non-observance of these operating instructions. In such cases,
SEW‑EURODRIVE assumes no liability for defects.
2.5 Other applicable documentation
You must also note the following documents:
• "AC Motor" operating instructions
• "MOVIMOT® MM..D" operating instructions
2.6 Copyright notice
©2016SEW‑EURODRIVE. All rights reserved. Unauthorized reproduction, modifica-
tion, distribution or any other use of the whole or any part of this documentation is
strictly prohibited.
2.7 Product names and trademarks
The brands and product names in this documentation are trademarks or registered
trademarks of their respective titleholders.
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3Safety notes
Preliminary information
Manual – PROFINET IO Interfaces, Field Distributors
10
3 Safety notes
3.1 Preliminary information
The following general safety notes have the purpose to avoid injury and damage to
property. They primarily apply to the use of products described in this documentation.
If you use additional components also observe the relevant warning and safety notes.
3.2 Operator's duties
Make sure that the basic safety notes are read and observed. Make sure that persons
responsible for the machinery and its operation as well as persons who work on the
device independently have read through the documentation carefully and understood
it. If you are unclear about any of the information in this documentation, or if you re-
quire further information, contact SEW‑EURODRIVE.
The operator must ensure that the following works are only performed by qualified per-
sonnel:
• Transport
• Storage
• Setup and assembly
• Installation and connection
• Startup
• Maintenance and repair
• Shutdown
• Disassembly
• Waste disposal
Make sure persons working on the product adhere to the following regulations, re-
quirements, documents and information:
• National and regional safety and accident prevention regulations
• Warning and safety signs on the product
• All other relevant project planning documents, installation and startup instructions,
wiring diagrams and schematics
• Do not assemble, install or operate damaged products
• All specific specifications and requirements for the system
Make sure that systems with the product installed are equipped with additional moni-
toring and protection devices. Observe the applicable safety regulations and legisla-
tion governing technical equipment and accident prevention regulations.
3.3 Target group
Specialist for
mechanical work
Any mechanical work may only be performed by adequately qualified personnel. Qual-
ified personnel in the context of this documentation are persons familiar with the
design, mechanical installation, troubleshooting and maintenance of the product, who
possess the following qualifications:
• Qualification in the field of mechanics according to applicable national regulation.
• They are familiar with this documentation
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3
Safety notes
Designated use
Manual – PROFINET IO Interfaces, Field Distributors 11
Specialist for elec-
trotechnical work
Any electronic work may only be performed by adequately skilled persons (electric-
ally). Qualified electricians in the context of this documentation are persons familiar
with electrical installation, startup, troubleshooting and servicing of the product who
possess the following qualifications:
• Qualification in the field of electrical engineering according to applicable national
regulation.
• They are familiar with this documentation
In addition to that, these persons must be familiar with the valid safety regulations and
laws, as well as with the requirements of the standards, directives and laws specified
in this documentation. The above mentioned persons must have the authorization ex-
pressly issued by the company to operate, program, configure, label and ground
devices, systems and circuits in accordance with the standards of safety technology.
Instructed persons All work in the areas of transportation, storage, operation and waste disposal must be
carried out by persons who are trained appropriately. The purpose of the instruction is
that the persons are capable of performing the required tasks and work steps in a safe
and correct manner.
3.4 Designated use
The product is intended for installation in electrical plants or machines.
In case of installation in electrical systems or machines, startup of the product is pro-
hibited until it is determined that the machine meets the requirements stipulated in the
local laws and directives. For Europe, Machinery Directive 2006/42/EC as well as the
EMC Directive 2014/30/EU apply. Observe EN60204-1 (Safety of machinery - elec-
trical equipment of machines). The product meets the requirements stipulated in the
Low Voltage Directive 2014/35/EU.
The standards given in the declaration of conformity apply to the product.
The systems can be mobile or stationary. The motors must be suitable for operation
with inverters. Do not connect any other loads to the product. Never connect capacit-
ive loads to the product.
The product can be used to operate the following motors in industrial and commercial
systems:
• AC asynchronous motors with squirrel-cage rotor
Technical data and information on the connection conditions are provided on the
nameplate and in chapter "Technical data" in the documentation. Always comply with
the data and conditions.
Unintended or improper use of the product may result in severe injury to persons and
damage to property.
Do not use the product as a climbing aid.
3.4.1 Hoist applications
To avoid danger of fatal injury by falling hoists, observe the following points when us-
ing the product in lifting applications:
• Use mechanical protection devices.
• Perform a hoist startup.
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3Safety notes
Functional safety technology
Manual – PROFINET IO Interfaces, Field Distributors
12
3.5 Functional safety technology
The product must not perform any safety functions without a higher-level safety sys-
tem, unless explicitly allowed by the documentation.
3.6 Transport
Inspect the shipment for damage as soon as you receive the delivery. Inform the ship-
ping company immediately about any damage. If the product is damaged, it must not
be assembled, installed or started up.
Observe the following notes when transporting the device:
• Ensure that the product is not subject to mechanical impact during transportation.
• Before transportation, cover the connections with the supplied protection caps.
• Only place the product on the cooling fins or on the side without connectors during
transportation.
• Always use lifting eyes if available.
If necessary, use suitable, sufficiently dimensioned handling equipment.
Observe the information on climatic conditions in chapter "Technical data" of the docu-
mentation.
3.7 Installation/assembly
Ensure that the product is installed and cooled according to the regulations in the doc-
umentation.
Protect the product from excessive mechanical strain. The product and its mounted
components must not protrude into the path of persons or vehicles. Ensure that com-
ponents are not deformed and that insulation spaces are maintained, particularly dur-
ing transportation. Electric components must not be mechanically damaged or des-
troyed.
Observe the notes in the chapter "Mechanical installation" of the documentation.
3.7.1 Restrictions of use
The following applications are prohibited unless explicitly permitted:
• Use in potentially explosive areas
• Use in areas exposed to harmful oils, acids, gases, vapors, dust, and radiation
• Operation in applications with impermissibly high mechanical vibration and shock
loads in excess of the regulations stipulated in EN61800-5-1
• Operation at installation altitudes above 4000 m above sea level
The product can be used at altitudes above 1000 m asl up to 4000m asl under the fol-
lowing conditions:
• Taking the reduced continuous rated current into consideration, see chapter
"Technical data" of the documentation.
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3
Safety notes
Electrical connection
Manual – PROFINET IO Interfaces, Field Distributors 13
• Above 2000 m asl, the air and creeping distances are only sufficient for over-
voltage class II according to EN60664. If the installation requires overvoltage cat-
egory III according to EN60664 you have to reduce the overvoltages on the sys-
tem side from category III to II using additional external overvoltage protection.
• If a protective electrical separation is required, then implement this outside the
product at altitudes of more than 2000m above sea level (protective separation in
accordance with EN61800‑5‑1 and EN60204‑1)
3.8 Electrical connection
Make yourself familiar with the applicable national accident prevention guidelines be-
fore you work on the product.
Perform electrical installation according to the pertinent regulations (e.g. cable cross
sections, fusing, protective conductor connection). The documentation at hand con-
tains additional information.
Make sure that all required covers are installed correctly after electrical installation.
Make sure that preventive measures and protection devices comply with the applic-
able regulations (e.g. EN60204-1 or EN61800-5-1).
3.8.1 Required preventive measure
Make sure that the product is correctly attached to the ground connection.
3.9 Protective separation
The product meets all requirements for protective separation of power and electronics
connections in accordance with EN 61800-5-1. To ensure protective separation, all
connected circuits must also meet the requirements for protective separation.
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3Safety notes
Startup/operation
Manual – PROFINET IO Interfaces, Field Distributors
14
3.10 Startup/operation
Observe the safety notes in the chapters "Startup" and "Operation" in the documenta-
tion.
Make sure that the present transport protection is removed.
Do not deactivate monitoring and protection devices of the machine or system even
for a test run.
Make sure the connection boxes are closed and screwed before connecting the sup-
ply voltage.
Depending on the degree of protection, products may have live, uninsulated, and
sometimes moving or rotating parts, as well as hot surfaces during operation.
Additional preventive measures may be required for applications with increased haz-
ard potential. You have to check the protection devices after each modification.
When in doubt, switch off the product whenever changes occur in relation to normal
operation. Possible changes are e.g. increased temperatures, noise, or oscillation. De-
termine the cause. Contact SEW‑EURODRIVE if necessary.
When the device is switched on, dangerous voltages are present at all power connec-
tions as well as at any connected cables and terminals. This also applies even when
the product is inhibited and the motor is at standstill.
Do not separate the connection to the product during operation.
This may result in dangerous electric arcs damaging the product.
If you disconnect the product from the voltage supply, do not touch any live compon-
ents or power connections because capacitors might still be charged. Observe the fol-
lowing minimum switch-off time:
1minute.
Observe the corresponding information signs on the product.
The fact that the operation LED and other display elements are no longer illuminated
does not indicate that the product has been disconnected from the supply system and
no longer carries any voltage.
Mechanical blocking or internal safety functions of the product can cause a motor
standstill. Eliminating the cause of the problem or performing a reset may result in the
drive re-starting automatically. If, for safety reasons, this is not permitted for the drive-
controlled machine, first disconnect the product from the supply system and then start
troubleshooting.
Risk of burns: The surface temperature of the product can exceed 60°C during opera-
tion.
Do not touch the product during operation.
Let the product cool down before touching it.
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4
Device structure
Fieldbus interface
Manual – PROFINET IO Interfaces, Field Distributors 15
4 Device structure
4.1 Fieldbus interface
4.1.1 MFE52 fieldbus interface
The following figure depicts the MFE52 fieldbus interface:
DI0 DI2 DI4
DI5
DO0
RUN
BUS-F
link/act1
SYS-F
MFE52A Ethernet
link/act2
[5]
[6]
[3]
[4]
[2]
[1]
9007202575522315
[1] M12 connection sockets for digital inputs/outputs
[2] Status LEDs of digital inputs/outputs
[3] X12 PROFINET IO connection port 2
[4] X11 PROFINET IO connection port 1
[5] Diagnostic interface (below screw fitting)
[6] Diagnostics LEDs
4.1.2 Interface bottom side
The following figure depicts the bottom side of the fieldbus interface:
[3]
[2] [4]
[5]
ON
1 2 34
S1
Ethernetmodul
Sachnr . : 18241379
Serienr . :
. 50 . 50 - - - -
0912346
MFE52A
KW50/10
637
[1]
0–F–69-FF-E0-09
9007202575698955
[1] Seal
[2] Nameplate
[3] Connection to connection module
[4] DIP switch S1
[5] Memory card with MAC-ID
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4Device structure
Fieldbus interface
Manual – PROFINET IO Interfaces, Field Distributors
16
4.1.3 Device structure of MFZ connection module
The following figure shows the MFZ connection module.
[3]
[5]
[4]
[3]
[4]
[2]
[3]
[1]
9007200390917003
[1] Terminal strip X20
[2] Isolated terminal block for 24 V through-wiring
(NOTICE: Do not use for shielding.)
[3] M20 cable gland
[4] M12 cable gland
[5] Grounding terminal
The scope of delivery includes 2 EMC cable glands.
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4
Device structure
Type designation of the PROFINET IO interfaces
Manual – PROFINET IO Interfaces, Field Distributors 17
4.2 Type designation of the PROFINET IO interfaces
4.2.1 Nameplate
The following figure gives an example for the nameplate of a fieldbus interface:
Ethernetmodul
P# : 28238761
S# : 0912346
. 10 . 13 – – – –
MFE52B
15/16
443
4.2.2 Type designation
The following table shows the type designation of the fieldbus interface MFE52B/Z21D
as an example:
MFE Fieldbus interface
MFP.. = PROFIBUS
MQP.. = PROFIBUS with integrated minicontroller
MFE.. PROFINET IO, EtherNet/IP™ or EtherCAT®
MFD.. = DeviceNet™
MQD.. = DeviceNet™ with integrated minicontroller
52 Connections
21 = 4 x I / 2 x O (connection via terminals)
22 = 4 x I / 2 x O (connection via plug connector + terminals)
32 = 6 x I (connection via plug connector + terminals)
52 = 4 x I/2 x I/O (connection via plug connector + terminals)
for PROFINET IO
62 = 4 x I / 2 x I/O (connection via plug connector + terminals)
for EtherNet/IP™
72 = 4 x I / 2 x I/O (connection via plug connector + terminals)
for EtherCAT®
B Variant
/
Z21 Connection module
Z21 = For PROFIBUS, PROFINET IO, EtherNet/IP™
and EtherCAT®
Z31 = For DeviceNet™
D Variant
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4Device structure
Field distributor
Manual – PROFINET IO Interfaces, Field Distributors
18
4.3 Field distributor
4.3.1 MF../Z.3., MQ../Z.3. field distributors
[1]
[2]
[3]
[4]
[5] [6] [4]
[3]
[2]
[7]
[8]
[9]
[8]
9007200390936971
[1] For DeviceNet™: Micro-style connector/M12 connector (X11)
[2] 2 x M20 x 1.5
[3] 2 x M25 x 1.5
[4] 2 x M16 x 1.5 (2 EMC cable glands included in the delivery)
[5] Terminals for fieldbus connection (X20)
[6] Terminals for 24V connection (X21)
[7] Terminals for power supply and PE connection (X1)
[8] Connection PE/equipotential bonding
[9] Socket for connecting hybrid cable to MOVIMOT® (X9)
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4
Device structure
Field distributor
Manual – PROFINET IO Interfaces, Field Distributors 19
4.3.2 MF../Z.6., MQ../Z.6. field distributors
X2 X11 X12 X13
X14
X15
X16
X3
[4]
[1]
[2]
[3]
[5] [6] [7] [8] [3] [9]
9007200390944651
[1] 6 x M20 x 1.5 (delivery includes 2 EMC cable glands)
For DeviceNet™: Micro-style connector/M12 connector (X11)
[2] 2 x M25 x 1.5
[3] Connection PE/equipotential bonding
[4] Hybrid cable connection; connection to MOVIMOT® inverter (X9)
[5] Maintenance switch with line protection (triple lock, color: black/red)
Only for MFZ26J design: Optional integrated feedback for position of the mainten-
ance switch.
The feedback is evaluated at digital input DI0 (see chapter "Connection of field-
bus interface inputs/outputs").
I ON
I
O
N
0 OFF
0 OFF
Ø 5 – Ø 8 mm
[6] Terminals for power supply and PE connection (X1)
[7] Terminals for bus, sensor, actuator, 24 V connection (X20)
[8] Pluggable terminal "Safety Power" for 24 V MOVIMOT® supply (X40)
[9] Terminal block for 24 V through-wiring (X29),
internal connection to 24 V on X20
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4Device structure
Field distributor
Manual – PROFINET IO Interfaces, Field Distributors
20
4.3.3 MF../MM../Z.7., MQ../MM../Z.7. field distributors
X15
[1]
[2]
[10]
[11]
[3] [4] [5]
[8]
[3]
[6] [7]
[9]
[12]
9007200391188619
[1] 2 x M25 x 1.5 cable glands
[2] 5 x M20 x 1.5 cable glands (delivery includes 2 EMC cable glands)
For DeviceNet™: Micro-style connector/M12 connector (X11)
[3] Connection PE/equipotential bonding
[4] Hybrid cable connection; connection to AC motor (X9)
[5] Terminals for bus, sensor, actuator, 24 V connection (X20)
[6] Pluggable terminal "Safety Power" for 24 V MOVIMOT® supply (X40)
[7] Terminal block for 24 V through-wiring (X29),
internal connection to 24 V on X20
[8] MOVIMOT® inverter
[9] Connection to MOVIMOT® inverter
[10] Terminals for enabling the direction of rotation
[11] Terminals for power supply and PE connection (X1)
[12] Terminal for integrated braking resistor
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