SEW-Eurodrive Movipro PZM2xA-A Series Operating instructions

Drive Technology \ Drive Automation \ System Integration \ Services
Addendum to the
Operating Instructions
MOVIPRO
®
Accessories
Edition 06/2010 16955617 / EN

SEW-EURODRIVE—Driving the world

Addendum to the Operating Instructions – MOVIPRO® 3
Contents
Contents
1 General Information ............................................................................................ 4
1.1 How to use this documentation................................................................... 4
1.2 Structure of the safety notes ....................................................................... 4
1.3 Rights to claim under limited warranty ........................................................ 5
1.4 Exclusion of liability..................................................................................... 5
1.5 Other applicable documentation ................................................................. 5
1.6 Copyright..................................................................................................... 5
2 PZM2xA-A...-...-00 Power Interface .................................................................... 6
2.1 Unit designation .......................................................................................... 6
2.2 Nameplate................................................................................................... 6
2.3 Power interface assignment ....................................................................... 7
2.4 Basic unit .................................................................................................... 7
2.5 Scope of functions ...................................................................................... 8
2.6 Maintenance switch .................................................................................... 8
2.7 Power interface – mechanical installation ................................................... 9
2.8 Power interface – electrical installation..................................................... 11
2.9 Power interfaces – technical data ............................................................. 16
3 Sensor/Actuator Box ........................................................................................ 18
3.1 Sensor/actuator box – electrical installation.............................................. 19
3.2 Technical data of the sensor/actuator box ................................................ 21
4 BW...-0..-0. External Braking Resistors........................................................... 23
4.1 Braking resistors – mechanical installation ............................................... 24
4.2 Technical data of the external braking resistors ....................................... 28
5 Jumper Plug ...................................................................................................... 34
6 Mounting Accessories...................................................................................... 35
6.1 Handle option............................................................................................ 35
6.2 Mounting brackets..................................................................................... 36
7 Fan Subassembly.............................................................................................. 39
7.1 Fan subassembly – mechanical installation.............................................. 40
Index................................................................................................................... 41

4Addendum to the Operating Instructions – MOVIPRO®
1How to use this documentation
General Information
1 General Information
1.1 How to use this documentation
The documentation is an integral part of the product and contains important information
on operation and service. The documentation is written for all employees who assemble,
install, startup, and service this product.
The documentation must be accessible and legible. Make sure that persons responsible
for the system and its operation, as well as persons who work independently on the unit,
have read through the documentation carefully and understood it. If you are unclear
about any of the information in this documentation, or if you require further information,
contact SEW-EURODRIVE.
1.2 Structure of the safety notes
1.2.1 Meaning of the signal words
The following table shows the grading and meaning of the signal words for safety notes,
notes on potential risks of damage to property, and other notes.
1.2.2 Structure of the section-related safety notes
Section safety notes do not apply to a specific action, but to several actions pertaining
to one subject. The used symbols indicate either a general or a specific hazard.
This is the formal structure of a section safety note:
1.2.3 Structure of the embedded safety notes
Embedded safety notes are directly integrated in the instructions just before the descrip-
tion of the dangerous action.
This is the formal structure of an embedded safety note:
•SIGNAL WORD Nature and source of hazard.
Possible consequence(s) if disregarded.
– Measure(s) to prevent the danger.
Signal word Meaning Consequences if disregarded
DANGER Imminent danger Severe or fatal injuries
WARNING Possible dangerous situation Severe or fatal injuries
CAUTION Possible dangerous situation Minor injuries
NOTICE Possible damage to property Damage to the drive system or its envi-
ronment
INFORMATION Useful information or tip: Simpli-
fies the handling of the drive
system.
SIGNAL WORD
Type and source of danger.
Possible consequence(s) if disregarded.
• Measure(s) to prevent the danger.

Addendum to the Operating Instructions – MOVIPRO® 5
1
Rights to claim under limited warranty
General Information
1.3 Rights to claim under limited warranty
A requirement of fault-free operation and fulfillment of any rights to claim under limited
warranty is that you adhere to the information in the documentation. Read the documen-
tation before you start working with the unit!
1.4 Exclusion of liability
You must comply with the information contained in this documentation to ensure safe
operation of MOVIPRO®and to achieve the specified product characteristics and per-
formance features. SEW-EURODRIVE assumes no liability for injury to persons or dam-
age to equipment or property resulting from non-observance of these operating instruc-
tions. In such cases, any liability for defects is excluded.
1.5 Other applicable documentation
This document supplements the MOVIPRO®operating instructions and limits the appli-
cation notes according to the following information. Only use this document in connec-
tion with the MOVIPRO®operating instructions.
1.6 Copyright
© 2010 – SEW-EURODRIVE. All rights reserved.
Unauthorized duplication, modification, distribution or any other use of the whole or any
part of this documentation is strictly prohibited.

6Addendum to the Operating Instructions – MOVIPRO®
2Unit designation
PZM2xA-A...-...-00 Power Interface
2 PZM2xA-A...-...-00 Power Interface
2.1 Unit designation
The unit designation of the MOVIPRO®PZM2xA-A...-...-00 power interface comprises
the following characteristic data:
2.2 Nameplate
Each unit has a nameplate that provides important information. The following figure
shows an example of a nameplate:
PZM 2 x A - A ... -... -00
MOVIPRO®connection:
D02 = disconnection switch up to 25 A
D03 = disconnection switch up to 40 A
M13 = line and unit protection up to 5 A
M14 = line and unit protection up to 9 A
M16 = line and unit protection up to 15 A
Maximum switching capacity:
022=2.2kW
040 = 4.0 kW
075 = 7.5 kW
150 = 15.0 kW
Housing height:
2 = 110 mm
Type:
ZM = power interface accessories
Product range:
P = MOVIPRO®
2081785611
Type Type designation SO# Production number
I max.current carrying capacity P max. switching capacity
D-76646 Bruchsal
Made in Germany
MOVIPRO
Feldumrichter
Field-Inverter
Type:
SO#:
Eingang / Input
PZM2xA-A075-D02-00
Ausgang / Output
U =
I =
3 x 380...500 V ± 10%
T =
f =
16 A
50...60 Hz ± 5%
+5...+40 °C IP 54
7.5 kW P =
XX.XXXXXXXXXX.XXXX.XX

Addendum to the Operating Instructions – MOVIPRO® 7
2
Power interface assignment
PZM2xA-A...-...-00 Power Interface
2.3 Power interface assignment
The following overview illustrates the assignment of the individual power interfaces to
the respective MOVIPRO®units:
2.4 Basic unit
The following figure shows the power interface:
Power interface Part number MOVIPRO®
up to 2.2 kW up to 4.0 kW up to 7.5 kW up to 11.0 kW up to 15.0 kW
PZM2xA-A075-D02-00 1 825 014 9 •••
PZM2xA-A150-D03-00 1 825 015 7 •••••
PZM2xA-A022-M13-00 1 825 023 8 •
PZM2xA-A040-M14-00 1 825 016 5 •
PZM2xA-A075-M16-00 1 825 017 3 •
2048160523
[1] MOVIPRO®connection (Han®10 B, female) [5] Suspension device (for storing the power interface
during a MOVIPRO®unit replacement, for exam-
ple)
[2] Terminal strip, power input
[3] Front panel connectors
[4] Maintenance switch
[2]
[3]
[1]
[5]
[4]

8Addendum to the Operating Instructions – MOVIPRO®
2Scope of functions
PZM2xA-A...-...-00 Power Interface
2.5 Scope of functions
The power interface allows for the following functions:
• Connection to the AC 400 V supply system
• Connection to the 24 V backup voltage
• DC 24 V output of the integrated power supply for the MOVIPRO®self-supply without
external DC 24 V cabling (jumper with DC 24 V backup voltage)
• Connected voltages are looped through
• Disconnection of the MOVIPRO®unit via the maintenance switch
2.6 Maintenance switch
The maintenance switch of the power interface is used to disrupt the AC 400 V power
supply in the power face. The maintenance switch can be secured with 3 locks.
If the maintenance switch is in position "0", the MOVIPRO®is disconnected from the
AC 400 V voltage supply.
Depending on the respective type, the power interfaces are equipped with different
maintenance switches:
• D.. disconnection switch
• M.. line and unit protection
10 minutes
WARNING
Electric shock due to present dangerous voltages in the power interface.
Severe or fatal injuries.
• Disconnect the power interface from the power supply before you perform any work
on the unit.
• Observe a minimum switch-off time of 10 minutes after disconnecting the power
supply.
INFORMATION
When there is a valid enable signal pending for the MOVIPRO®, the motor is supplied
with current as soon as the maintenance switch is set to 1.
NOTICE
Increased wear of the switch contacts.
Destruction of the switch contacts.
• Do not operate the maintenance switch under load.

Addendum to the Operating Instructions – MOVIPRO® 9
2
Power interface – mechanical installation
PZM2xA-A...-...-00 Power Interface
2.6.1 D.. disconnection switch
The following disconnection switches are possible depending on the unit's power rating:
2.6.2 M.. line and unit protection
The following line and unit protection is possible depending on the power:
2.7 Power interface – mechanical installation
2.7.1 General information
Observe the following notes on mechanical installation:
• Observe the general safety notes.
• Strictly observe all instructions as to the technical data and the permissible condi-
tions regarding the place of installation.
• Do only use provided attachment options when mounting the unit.
2.7.2 Minimum clearance
Observe the required minimum clearance for:
• the connection of the cables and plug connectors
• the operation of the respective devices such as the maintenance switches.
For the dimensions of the required minimum clearances, refer to section "Technical data
(page 17)".
Power Short designation Description
up to 7.5 kW D02 Disconnection switch up to 25 A
up to 15.0 kW D03 Disconnection switch up to 40 A
Power Short designation Description
up to 2.2 kW M13 line and unit protection up to 5 A
up to 4.0 kW M14 line and unit protection up to 9 A
up to 7.5 kW M16 line and unit protection up to 15 A

10 Addendum to the Operating Instructions – MOVIPRO®
2Power interface – mechanical installation
PZM2xA-A...-...-00 Power Interface
2.7.3 Mounting the power interface
Use the following enclosed parts for assembly:
• 2 × M5 × 30 SW8 screws
Mount the power interface on the right side of the MOVIPRO®unit (as viewed onto the
unit front).
Proceed as follows to mount the unit:
1. Make the required connections at the connection panel of the power interface, e.g.
AC 400 V supply cable and DC 24 V backup voltage.
2. Connect the plug connector of the power interface to the plug connector of the
MOVIPRO®.
3. Attach the power interface to the MOVIPRO®by tightening the two M5 × 30 SW8
screws with 1.6 Nm – 1.8 Nm (14 in-lb – 16 in-lb).
2062166283
[1] MOVIPRO®[3] Power interface
[2] Power interface flange [4] M5 × 30 SW8 screws
[1]
[2]
[4]
[3]

Addendum to the Operating Instructions – MOVIPRO® 11
2
Power interface – electrical installation
PZM2xA-A...-...-00 Power Interface
2.8 Power interface – electrical installation
2.8.1 General Information
Observe the following notes on electrical installation:
• Observe the general safety notes.
• Strictly observe all instructions as to the technical data and the permissible condi-
tions regarding the place of installation.
2.8.2 Cable routing
Comply with the following points when installing the cables:
• Use suitable cables to connect the power supply and the communication.
• Route power cables and signal cables in separate cable ducts.
• Maintain the greatest possible distance between power cables and signal cables.
• Avoid using long cables running parallel to one another.
2.8.3 Power interface connections
The following table shows the connections of the power interface:
1954903947
[1] MOVIPRO®connection (Han-Modular®10 B, female)
[2] Terminal strip, power input
[3] Gland (M32 ×1.5)
[4] Gland (M25 ×1.5)
[1]
[2]
[3]
[4]

12 Addendum to the Operating Instructions – MOVIPRO®
2Power interface – electrical installation
PZM2xA-A...-...-00 Power Interface
Connection to
MOVIPRO®
The following table provides information about this connection:
Function
• AC 400 V input to supply units up to 15.0
kW
• DC 24 V output and input
• With signal contact for external maintenance switch
• For connecting a power interface (PZM)
Connection type
Han-Modular® 10 B, female
Wiring diagram
2365614987
Assignment
No. Name Function
[a] Han®C module, male
1 L1 Supply system phase 1
2 L2 Supply system phase 2
3 L3 Supply system phase 3
[b] Han®EE module, male
Coding of the unit power, see section coding (page 13)
[c] Han®EE module, male
1 +24V_C DC 24 V input – backup voltage
2 SC Signal contact for maintenance switch (external)
3 VO24 DC 24 V output
4 n.c. Not connected
5 0V24_C 0V24 reference potential – backup voltage
6 n.c. Not connected
7 GND Reference potential
8 n.c. Not connected
Hinged frame
PE PE PE connection
CA
8
12
1562 1562
47
38
47
33

Addendum to the Operating Instructions – MOVIPRO® 13
2
Power interface – electrical installation
PZM2xA-A...-...-00 Power Interface
Coding The following table shows the assignment of the different coding to the respective power
interfaces and the corresponding MOVIPRO®units:
Power interface Power interface – coding of the connections MOVIPRO®
PZM2xA-A022-M13-00 2.2 kW
PZM2xA-A040-M14-00 4.0 kW
PZM2xA-A075-M16-00 7.5 kW
PZM2xA-A075-D02-00
2.2 kW
4.0 kW
7.5 kW
PZM2xA-A150-D03-00
2.2 kW
4.0 kW
7.5 kW
11.0 kW
15.0 kW
CA
1562
8374
CA
1562
8374
CA
1562
8374
CA
1562
8374
CA
1562
8374

14 Addendum to the Operating Instructions – MOVIPRO®
2Power interface – electrical installation
PZM2xA-A...-...-00 Power Interface
2.8.4 Terminal strip of power interface
The following table shows the connections of the power interface:
9007201210059403
Terminal strip (power input terminal strip) Terminal
cross sec-
tion
No. Name Function
1 VO24 DC 24 V output
6 mm2
2 GND Reference potential / DC 24 V output
3 +24 V_C DC 24 V input
4 0V24_C 0V24 reference potential – input
5 HT1 Auxiliary terminal for additional voltage levels (without internal
function)
6 HT2 Auxiliary terminal for additional voltage levels (without internal
function)
7 L1 Phase L1
10 mm2
8 L2 Phase L2
9 L3 Phase L3
10 PE Equipotential bonding/protective earth conductor
[1]
[2]
[3]
[4]
[5]
[6]
[7]
[8]
[9]
[10]
VO24
VO24
DGND
DGND
+24V_C
+24V_C
0V24_C
0V24_C
HT1
HT1
HT2
HT2
L1
L1
L2
L2
L3
L3
VO24
VO24
DGND
DGND
+24V_C
+24V_C
0V24_C
0V24_C
HT1
HT1
HT2
HT2
L1
L1
L2
L2
L3
L3

Addendum to the Operating Instructions – MOVIPRO® 15
2
Power interface – electrical installation
PZM2xA-A...-...-00 Power Interface
DC 24 V supply The MOVIPRO®is equipped with a DC 24 V output that can be used to supply the
MOVIPRO®from the DC link.
To use the 24 V supply from the DC link, you must jumper the following terminals:
• 1 with 3
• 2 with 4
The following figure illustrates the wiring for using the 24 V supply from the DC link:
To use an external DC 24 V backup voltage, connect it to the following terminals:
•3
•4
In this case, the terminals 1 and 2 must not be used.
The following figure illustrates the wiring for using an external 24 V supply:
2165934475
2165930891
12 34
12 34

16 Addendum to the Operating Instructions – MOVIPRO®
2Power interfaces – technical data
PZM2xA-A...-...-00 Power Interface
2.9 Power interfaces – technical data
2.9.1 Basic unit
The following table lists the technical data for the PZM2xA-A...-...-00 power interfaces:
Power interface
Description
PZM2xA-A022-
M13-00
PZM2xA-A040-
M14-00
PZM2xA-A075-
M16-00
PZM2xA-A075-
D02-00
PZM2xA-A150-
D03-00
2.2 kW with line
and unit protec-
tion
4kWwithline
and unit protec-
tion
7.5 kW with line
and unit protec-
tion
7.5 kW with dis-
connection
switch
15 kW with dis-
connection
switch
Ambient temperature +5 – +40°C (+41 – +104 °F)
(Non-condensing, no moisture condensation)
Derating
Ambient temperature ϑU
PNreduction: 3% INper K
up to 60°C (140°F)
Climate class EN 60721-3-3, class 3K3
Storage temperature ϑL−25 – +70°C (−13 – 158°F)
Degree of protection IP20, IP54 (in assembled state)
Weight 2.5 kg (5.5 lb)
Dimensions W × H × D 139 mm × 116 mm × 341 mm (5.47 in × 4.57 in × 13.43 in)
Unit output to the MOVIPRO®
Max. output current 5 A 9 A 15 A 25 A 40 A
Integrated unit protection 5 A 9 A 15 A – –
max. switching capacity
(IEC, AC 3) 2.2 kW 4.0 kW 7.5 kW 7.5 kW 15.0 kW
max. switching capacity
(UL, DOL rating) – – – 7.5 HP 15.0 HP
Unit input
Supply voltage Vsupply 3 AC 380 V – 500 V
Line frequency fline 50 – 60 Hz ±5%
Supply system terminal
cross section 2.5 mm2– 10 mm2(flexible with conductor end sleeve)
24 V terminal cross sec-
tion 1.5 mm2– 6 mm2(flexible with conductor end sleeve)
Maximum permitted fuse
(gL characteristics) 60 A 35 A1) 50 A1)
1) For UL-compliant installation, also observe the maximum permitted fuse for the connected MOVIPRO®. Always adhere to the smaller
value.

Addendum to the Operating Instructions – MOVIPRO® 17
2
Power interfaces – technical data
PZM2xA-A...-...-00 Power Interface
2.9.2 Power interface – dimension drawings
The dimension drawings show the mechanical dimensions of the power interface
in mm (in):
2.9.3 Additional information
Standards and cer-
tifications
The power interface was developed and tested based on the following standards:
• VDE 0100
• EN 50178
2052458379
361 (14.21)
139 (5.47)
10 (0.39)
44 (1.7)
SW8
341 (13.43)
Ø 10 (0.39)
152 (5.98)
122 (4.80)
M25 × 1.5 (2×)
M32 × 1.5 (2×)

18 Addendum to the Operating Instructions – MOVIPRO®
3Sensor/Actuator Box
3 Sensor/Actuator Box
The sensor/actuator box allows for connecting up to 8 sensors/actors to the
MOVIPRO®. It occupies only one connection for digital I/Os of the MOVIPRO®unit.
The sensor/actuator box provides one connection cable with M23 plug connector and
M12 sockets for the sensors or actuators [1]. The green LED "P" [2] indicates the use of
the DC 24 V supply voltage. Each M12 socket is equipped with a yellow LED for display-
ing the status of the inputs/outputs [3].
The following figure shows the sensor/actuator box:
The sensor/actuator box is available with different connection cable lengths.
36028798089825419
[1] M12 socket
[2] Operating display LED
[3] Display status of inputs/outputs
[1]
[2]
[3]

Addendum to the Operating Instructions – MOVIPRO® 19
3
Sensor/actuator box – electrical installation
Sensor/Actuator Box
3.1 Sensor/actuator box – electrical installation
3.1.1 Signals
Connection The following table provides information about this connection:
Function
Signal transmission to a MOVIPRO®unit
Connection type
M23, P insert 12-pole, female, 0°-coded
Wiring diagram
2264822027
Assignment
No. Name Function
1 0 Signal 0
2 1 Signal 1
3 2 Signal 2
4 3 Signal 3
5 4 Signal 4
6 5 Signal 5
7 6 Signal 6
8 7 Signal 7
9 0V24 0V24 reference potential
10 0V24 0V24 reference potential
11 +24V DC 24 V output
12 FE Equipotential bonding/functional ground
9
1
27
6
5
11
12
3
4
8
10

20 Addendum to the Operating Instructions – MOVIPRO®
3Sensor/actuator box – electrical installation
Sensor/Actuator Box
Connection cables The following table shows the available cable lengths for the sensor/actuator box:
Connection cable and component
Cable Length/
Installation type
Length 1 m: Part no. 1 330 926 9
Length 2 m: Part no. 1 330 927 7
Length 3 m: Part no. 1 330 928 5
Length 5 m: Part no. 1 330 929 3
Length 10 m: Part no. 1 330 930 7
Cable design: (3X0.75+8X0.34)
Set length
M23, 12-pole, male, 0°-
coded
Sensor/actuator box
(8 M12 slots)