SEW-Eurodrive Movipro PZM2xA-A075-D02-00 Operating instructions

*23106913_0218*
Drive Technology \ Drive Automation \ System Integration \ Services
Addendum to the Operating
Instructions
Drive and Application Controller
MOVIPRO® – Accessories
Edition 02/2018 23106913/EN

SEW-EURODRIVE—Driving the world

Table of contents
Addendum to the Operating Instructions – MOVIPRO® – Accessories 3
Table of contents
1 General information.................................................................................................................. 4
1.1 About this documentation ...............................................................................................4
1.2 Other applicable documentation .....................................................................................4
1.3 Structure of the safety notes ...........................................................................................4
1.4 Rights to claim under limited warranty ............................................................................6
1.5 Exclusion of liability.........................................................................................................6
1.6 Product names and trademarks......................................................................................6
1.7 Copyright notice ..............................................................................................................6
2 Interface box ............................................................................................................................. 7
2.1 Scope of functions ..........................................................................................................7
2.2 Type designation.............................................................................................................7
2.3 Nameplate.......................................................................................................................8
2.4 Interface box assignment................................................................................................8
2.5 Device overview..............................................................................................................9
2.6 Maintenance switch ........................................................................................................9
2.7 Mechanical installation..................................................................................................11
2.8 Electrical installation .....................................................................................................12
2.9 Technical data...............................................................................................................18
3 Sensor/actuator box............................................................................................................... 20
3.1 Design with 4 slots ........................................................................................................20
3.2 Design with 8 slots ........................................................................................................24
4 External braking resistors ..................................................................................................... 28
4.1 Description ....................................................................................................................28
4.2 Mechanical installation..................................................................................................29
4.3 Technical data...............................................................................................................33
5 Jumper plug ............................................................................................................................ 38
6 Mounting accessories............................................................................................................ 39
6.1 Handles.........................................................................................................................39
6.2 Mounting brackets.........................................................................................................41
7 Fan ........................................................................................................................................... 42
7.1 Mechanical installation..................................................................................................43
Index ........................................................................................................................................ 44
23106913/EN – 02/2018

1General information
About this documentation
Addendum to the Operating Instructions – MOVIPRO® – Accessories
4
1 General information
1.1 About this documentation
The current version of the documentation is the original.
This documentation is an integral part of the product. The documentation is written for
all employees who assemble, install, start up, and service this product.
Make sure this documentation is accessible and legible. Ensure that persons respons-
ible for the machinery and its operation as well as persons who work on the product
independently have read through the documentation carefully and understood it. If you
are unclear about any of the information in this documentation or require further in-
formation, contact SEW‑EURODRIVE.
1.2 Other applicable documentation
This documentation supplements the operating instructions of the product. Use this
document only in connection with the operating instructions.
Always use the latest edition of documentations and software.
The SEW‑EURODRIVE website (www.sew‑eurodrive.com) provides a wide selection
of documents for download in various languages. If required, you can also order prin-
ted and bound copies of the documentation from SEW‑EURODRIVE.
1.3 Structure of the safety notes
1.3.1 Meaning of signal words
The following table shows the grading and meaning of the signal words for safety
notes.
Signal word Meaning Consequences if disregarded
DANGER Imminent hazard Severe or fatal injuries
WARNING Possible dangerous situation Severe or fatal injuries
CAUTION Possible dangerous situation Minor injuries
NOTICE Possible damage to property Damage to the product or its envir-
onment
INFORMATION Useful information or tip: Simplifies
handling of the product.
23106913/EN – 02/2018

1
General information
Structure of the safety notes
Addendum to the Operating Instructions – MOVIPRO® – Accessories 5
1.3.2 Structure of section-related safety notes
Section-related safety notes do not apply to a specific action but to several actions
pertaining to one subject. The hazard symbols used either indicate a general hazard
or a specific hazard.
This is the formal structure of a safety note for a specific section:
SIGNAL WORD
Type and source of hazard.
Possible consequence(s) if disregarded.
• Measure(s) to prevent the hazard.
Meaning of the hazard symbols
The hazard symbols in the safety notes have the following meaning:
Hazard symbol Meaning
General hazard
Warning of dangerous electrical voltage
Warning of hot surfaces
Warning of risk of crushing
Warning of suspended load
Warning of automatic restart
1.3.3 Structure of embedded safety notes
Embedded safety notes are directly integrated into the instructions just before the de-
scription of the dangerous action.
This is the formal structure of an embedded safety note:
 SIGNAL WORD Type and source of hazard. Possible consequence(s) if disreg-
arded. Measure(s) to prevent the hazard.
23106913/EN – 02/2018

1General information
Rights to claim under limited warranty
Addendum to the Operating Instructions – MOVIPRO® – Accessories
6
1.4 Rights to claim under limited warranty
Read the information in this documentation. This is essential for fault-free operation
and fulfillment of any rights to claim under limited warranty. Read the documentation
before you start working with the product.
1.5 Exclusion of liability
Read the information in this documentation, otherwise safe operation is impossible.
You must comply with the information contained in this documentation to achieve the
specified product characteristics and performance features. SEW‑EURODRIVE as-
sumes no liability for injury to persons or damage to equipment or property resulting
from non-observance of these operating instructions. In such cases,
SEW‑EURODRIVE assumes no liability for defects.
1.6 Product names and trademarks
The brands and product names in this documentation are trademarks or registered
trademarks of their respective titleholders.
1.7 Copyright notice
©2018SEW‑EURODRIVE. All rights reserved. Unauthorized reproduction, modifica-
tion, distribution or any other use of the whole or any part of this documentation is
strictly prohibited.
23106913/EN – 02/2018

2
Interface box
Scope of functions
Addendum to the Operating Instructions – MOVIPRO® – Accessories 7
2 Interface box
2.1 Scope of functions
The interface box allows for the following functions:
• Connection to the AC400V supply system
• Connection to the DC24V backup voltage
• DC24V supply of the MOVIPRO® device via the integrated power supply of the
device
• Connected voltages are looped through
• Disconnect the MOVIPRO® device from the supply system by using the mainten-
ance switch of the interface box
2.2 Type designation
The type designation contains the following data:
PZM2xA MOVIPRO® interface box
-
A... Maximum power:
022 2.2kW
040 4kW
075 7.5kW
150 15kW
220 22kW
-
...-00 Switch type/design:
D02-00 Disconnection switch up to 16A
D03-00 Disconnection switch up to 32A
D04-00 Disconnection switch up to 42A
M13-00 Line and device protection up to 5A
M14-00 Line and device protection up to 9A
M16-00 Line and device protection up to 15A
23106913/EN – 02/2018

2Interface box
Nameplate
Addendum to the Operating Instructions – MOVIPRO® – Accessories
8
2.3 Nameplate
The nameplate lists information about the device type of the interface box. The follow-
ing figure shows an example of a nameplate:
D-76646 Bruchsal
Made in Germany
MOVIPRO
Type:
SO#:
Eingang / Input
PZM2xA-A075-D02-00
Ausgang / Output
U =
I =
3 x 380...500 V ± 10%
T =
f =
16 A
50...60 Hz ± 5%
+5...+40 °C IP 54
7.5 kW P =
XX.XXXXXXXXXX.XXXX.XX
[2]
[1]
Schaltmodul
36028799100749579
[1] Product name
[2] CE marking
Depending on the design, the following information is listed on the nameplate:
Value Specification
Type Type designation
SO# Production number
U Voltage
I Maximum current carrying capacity
f Frequency
T Ambient temperature
IP Degree of protection
P Maximum switching capacity
2.4 Interface box assignment
The following table shows the assignment of the interface boxes to the different
MOVIPRO® device powers:
Interface box Part number 2.2kW 4kW 7.5kW 11kW 15kW 22kW
PZM2xA-A075-D02-00 18250149 •••
PZM2xA-A150-D03-00 18250157 •••••
PZM2xA-A220-D04-00 28218264 • • • • • •
PZM2xA-A022-M13-00 18250238 •
PZM2xA-A040-M14-00 18250165 •
PZM2xA-A075-M16-00 18250173 •
23106913/EN – 02/2018

2
Interface box
Device overview
Addendum to the Operating Instructions – MOVIPRO® – Accessories 9
2.5 Device overview
The following figure provides an overview of the most important parts of the interface
box:
[2]
[3]
[1]
[4]
[5]
9007201302901515
[1] MOVIPRO® connection (Han®10B, female)
[2] Power input terminal strip X1
[3] Front panel connectors
[4] Maintenance switch
[5] Suspension device (for storing the interface box during a MOVIPRO® device re-
placement, for example)
2.6 Maintenance switch
WARNING
Electric shock due to dangerous voltages present in the interface box.
Severe or fatal injuries.
• Disconnect the MOVIPRO® from the voltage supply before you perform any work
on the device.
• Observe a minimum switch-off time of 10minutes after disconnecting the supply
voltage.
NOTICE
Increased wear of the switch contacts.
Destruction of the switch contacts.
• Do not operate the maintenance switch under load.
INFORMATION
If MOVIPRO® has a valid approval, the motor is supplied with current as soon as the
maintenance switch is set to position 1.
23106913/EN – 02/2018

2Interface box
Maintenance switch
Addendum to the Operating Instructions – MOVIPRO® – Accessories
10
The maintenance switch is used to interrupt the AC400V voltage supply to the inter-
face box. The maintenance switch can be secured with 3 locks. If the maintenance
switch is in position0, the MOVIPRO® is disconnected from the AC400V voltage sup-
ply.
Depending on the device type, the interface boxes are equipped with different main-
tenance switches:
• D.. disconnection switch
• M.. line and device protection
2.6.1 D.. disconnection switch
The following disconnection switches are possible, depending on the device's power
rating:
Power Short designation Description
Up to 7.5kW D02 Disconnection switch up to 16A
Up to 15kW D03 Disconnection switch up to 32A
Up to 22kW D04 Disconnection switch up to 42A
2.6.2 M.. line and device protection
The following line and device protection is possible depending on the power:
Power Short designation Description
Up to 2.2kW M13 Line and device protection up to 5A
Up to 4kW M14 Line and device protection up to 9A
Up to 7.5kW M16 Line and device protection up to 15A
23106913/EN – 02/2018

2
Interface box
Mechanical installation
Addendum to the Operating Instructions – MOVIPRO® – Accessories 11
2.7 Mechanical installation
2.7.1 Minimum clearance
During installation, observe the minimum required clearances for connecting cables
and plug connectors, as well as for handling the actuating elements. Consult the
MOVIPRO® device's operating instructions in the "Mechanical installation" chapter and
the dimension drawing to obtain the dimensions for the required minimum clearances.
2.7.2 Mounting
Mount the interface box on the right side of the MOVIPRO®.
[1]
[2]
[4]
[3]
18014400571648267
[1] MOVIPRO®[3] Interface box
[2] Interface box flange [4] M5×30 SW8 screws
Proceed as follows:
1. Connect the required connections to the front panel on the interface box, e.g.
AC400V supply line and DC24V backup voltage.
2. Connect the plug connector of the interface box to the plug connector of
MOVIPRO®.
3. Attach the interface box to MOVIPRO® by tightening the two M5×30 screws with
a tightening torque of 1.6Nm – 1.8Nm.
23106913/EN – 02/2018

2Interface box
Electrical installation
Addendum to the Operating Instructions – MOVIPRO® – Accessories
12
2.8 Electrical installation
2.8.1 Cable routing
Observe the following when routing the cables:
• Use suitable cables to connect power supply and communication.
• Route power cables and signal cables in separate cable ducts.
• Maintain the greatest possible distance between power cables and signal cables.
• Avoid using long cables running parallel to one another.
2.8.2 Interface box connections
[4]
[3]
[2]
[1]
45035998228608907
[1] Covers of the screw fitting holes (M25×1.5)1)
[2] Covers of the screw fitting holes (M32×1.5)1)
[3] Terminal strip, power input
[4] Connection to MOVIPRO® (Han®10B, female)
1) The screw fittings are not included in the scope of delivery.
23106913/EN – 02/2018

2
Interface box
Electrical installation
Addendum to the Operating Instructions – MOVIPRO® – Accessories 13
2.8.3 Connection to MOVIPRO®
Function
• AC400V device supply output
• DC24V output and input
• With signal contact for maintenance switch
Connection type
Han-Modular® 10 B, female
Connection image
C A
1 2
156
2
156
2
3
8
37
48
37
4
[a] Han®-C module, female
No. Name Function
1 L1 Supply system phase 1
2 L2 Supply system phase 2
3 L3 Supply system phase 3
[b] Han®-EE module, female
Coding of the device power, see chapter "Coding"(→214)
[c] Han®-EE module, female
No. Name Function
1 +24V_C DC24V input – backup voltage
2 SC Signal contact for maintenance switch
3 VO24 DC 24 V output
4 n.c. Not connected
5 0V24_C 0V24 reference potential – backup voltage
6 n.c. Not connected
7 GND Reference potential
8 n.c. Not connected
Hinged frame
No. Name Function
– PE PE connection
23106913/EN – 02/2018

2Interface box
Electrical installation
Addendum to the Operating Instructions – MOVIPRO® – Accessories
14
Coding
The following table shows the assignment of the different codings to the respective in-
terface boxes and the corresponding MOVIPRO® devices:
Interface box Interface box – coding of the connec-
tions
MOVIPRO®
PZM2xA-A022-M13-00
C A
1 5 62
83 74
2.2kW
PZM2xA-A040-M14-00
C A
1 5 62
83 74
4kW
PZM2xA-A075-M16-00
C A
1 5 62
83 74
7.5kW
23106913/EN – 02/2018

2
Interface box
Electrical installation
Addendum to the Operating Instructions – MOVIPRO® – Accessories 15
Interface box Interface box – coding of the connec-
tions
MOVIPRO®
PZM2xA-A075-D02-00
C A
1 5 62
83 74
2.2kW
4kW
7.5kW
PZM2xA-A150-D03-00
C A
1 5 62
83 74
2.2kW
4kW
7.5kW
11kW
15kW
PZM2xA-A220-D04-00
C A
1 5 62
83 74
2.2kW
4kW
7.5kW
11kW
15kW
22kW
23106913/EN – 02/2018

2Interface box
Electrical installation
Addendum to the Operating Instructions – MOVIPRO® – Accessories
16
2.8.4 X1 terminal strip of the interface box
[1]
[2]
[3]
[4]
[5]
[6]
[7]
[8]
[9]
[10]
VO24 DGND +24V_C 0V24_C HT1 HT2
L1 L2 L3
VO24 DGND +24V_C 0V24_C HT1 HT2
L1 L2 L3
27021599719541387
Terminal strip X1 (power input terminal strip) Terminal cross
section
Name Function
[1] VO24 DC24Voutput 0.2–6mm2
[2] GND Reference potential/DC24V output
[3] +24V_C DC 24 V input
[4] 0V24_C 0V24 reference potential – input
[5] HT1 Auxiliary terminal for additional voltage levels
(without internal function)
[6] HT2 Auxiliary terminal for additional voltage levels
(without internal function)
[7] L1 Supply system phase 1 0.2–10mm2
[8] L2 Supply system phase 2
[9] L3 Supply system phase 3
[10] PE PE connection
23106913/EN – 02/2018

2
Interface box
Electrical installation
Addendum to the Operating Instructions – MOVIPRO® – Accessories 17
2.8.5 DC 24 V supply
The MOVIPRO® is equipped with a DC 24 V output that can be used to supply the
MOVIPRO® from the DC link.
To use the DC24V supply from the DC link, you must jumper the following terminals
in the interface box:
• 1 with 3
• 2 with 4
The following figure shows the wiring for using the DC24V supply from the DC link:
1 2 3 4
18014400675416459
INFORMATION
If you use an external DC 24V backup voltage, do not connect terminals 1 and 2.
To use an external DC24V backup voltage, connect it to the following terminals:
• 3
• 4
The following figure shows the wiring for using an external DC24V supply:
1 2 3 4
18014400675412875
23106913/EN – 02/2018

2Interface box
Technical data
Addendum to the Operating Instructions – MOVIPRO® – Accessories
18
2.9 Technical data
2.9.1 Basic device
Interface box
Description PZM2xA-
A022-
M13-00
PZM2xA-
A040-
M14-00
PZM2xA-
A075-
M16-00
PZM2xA-
A075-
D02-00
PZM2xA-
A150-
D03-00
PZM2xA-
A220-
D04-00
2.2kW 4kW 7.5kW 7.5kW 15kW 22kW
with line and device protection with disconnection switch
Ambient temperature +5–+40°C
(non-condensing, no moisture condensation)
Derating
Ambient temperature ϑamb
PN reduction: 3% IN per K
Up to a max. of 60°C
Climate class EN60721-3-3, class 3K3
Storage temperature ϑL-25–+70°C
Degree of protection IP20, IP54 (in assembled state)
Mass 2.5kg
Dimensions W × H × D 139mm × 116mm × 341mm
Device output to MOVIPRO®
Nominal current 5A 9A 15A 16A 32A 42A
Integrated device protection 5A 9A 15A – – –
Maximum switching capacity
(IEC, AC3)
2.2kW 4kW 7.5kW 7.5kW 15kW 22kW
Device input
Line voltage Vline 3AC380V–500V
Line frequency fline 50–60Hz ±5%
Terminal cross section
power supply
2.5mm2–10mm2 (flexible with conductor end sleeve)
24V terminal cross section 1.5mm2 – 6mm2 (flexible with conductor end sleeve)
Maximum permitted
back-up fuse
(gL characteristics)
>60A 35A1) 50A1)
1) For UL-compliant installation, also observe the maximum permitted fuse for the connected MOVIPRO®. Always adhere to the smal-
ler value.
23106913/EN – 02/2018

2
Interface box
Technical data
Addendum to the Operating Instructions – MOVIPRO® – Accessories 19
2.9.2 Dimension drawing
The dimension drawing shows the mechanical dimensions in mm:
361
139
10
44
SW 8
341
Ø10
152
122
M25 × 1.5 (2×)
M32 × 1.5 (2×)
18014400561940363
23106913/EN – 02/2018

3Sensor/actuator box
Design with 4 slots
Addendum to the Operating Instructions – MOVIPRO® – Accessories
20
3 Sensor/actuator box
The sensor/actuator box allows for up to 4 or up to 8sensors/actuators to be connec-
ted to the MOVIPRO®, depending on the design. The sensor/actuator box only occu-
pies one port for digital inputs/outputs on the MOVIPRO®. To use all digital inputs and
outputs, you must connect 2 sensor/actuator boxes to the MOVIPRO®.
The sensor/actuator box provides one connection cable with M23 plug connector and
M12 slots for the sensors or actuators. The green LED "P" indicates the use of the
DC 24 V supply voltage. Each M12 slot is equipped with LEDs for displaying the
status of the inputs/outputs.
The sensor/actuator box is available with different connection cable lengths.
3.1 Design with 4 slots
[1]
[2] [3]
[4]
14785117835
[1] M12 slot [3] Yellow status display signal1
[2] Operating display LED [4] White status display signal2
3.1.1 Part numbers
Cables Length/installation
type
Component
Length 1m: Part number: 18255477
Length 3m: Part number: 18255485
Cable design: (3X0.75+8X0.34)
M23, 12-pole, male, 0°‑coded↔sensor/actuator box with 4 slots
M12
Fixed length –
23106913/EN – 02/2018