Sharp AY-S2592 User manual

1
AY-S2592
AE-S2592
SERVICE MANUAL
SHARP CORPORATION
SY8A3AYS257W2
INDOOR UNIT
MODELS AE-S2592
AY-S2592 OUTDOOR UNIT
SPLIT SYSTEM
ROOM AIR CONDITIONERS
This is a supplemental Service Manual for Model AY-S2592/AE-S2592.
AY-S2592/AE-S2592 is quite similar to base Model AY-S255W2/AE-S255W2 (Refer No.S55C9AYS255W2).
Use this supplimental manual together with the base Model Service Manual.
Refer to the base Model Servive Manual for complete operation, service information, etc.
Intheinterestsofuser-safety(Requiredbysafetyregulationsinsome
countries) thesetshouldberestoredtoitsoriginalconditionandonly
parts identical to those specified should be used.

2
AY-S2592
AE-S2592
REF. NO. PART NO. DESCRIPTION Q'TY CODE
REPLACEMENT PARTS LIST [AY-S2592]
CABINET AND UNIT PARTS
1- 1 CMOT-A263JBK0 Fan motor sub assembly 1 BH
1- 2 PGUMMA071JBE0 Motor cushion 1 AN
1- 3 CHLD-A050JBK0 Bearing assembly 1 AG
1- 4 DCHS-A239JBK0 Cabinet assembly 1 AX
1- 5 NFANCA058JBE0 Cross flow fan 1 AS
1- 6 CSRA-A413JBK0 Drain pan assembly 1 BQ
1- 7 DSRA-A186JBK0 Drain pan sub assembly 1 AV
1- 8 MJNTPA058JBFA Louver link 2 AC
1- 9 MLOV-A184JBFA Horizontal adjustment louver 10 AB
1-10 MLOV-A172JBFA Vertical adjustment louver A 1 AH
1-11 MLOV-A173JBFA Vertical adjustment louver B 1 AK
1-13 LHLD-A197JBFA Louver holder 2 AX
1-14 NBRG-A010JBFA Louver bushing 2 AA
1-15 PBOX-A186JBK0 Louver gear assembly 1 BA
1-16 CHOS-A004JBK0 Drain hose assembly 1 AM
1-17 PPACGA010JBE0 O ring 1 AB
1-18 DCOV-A138JBFA Drain pan cover 1 AM
1-19 RMOT-A061JBE0 Louver motor 1 AS
1-20 PGUMMA110JBE0 Drain cap 1 AD
1-21 CWAK-B662JBK0 Front panel assembly 1 BG
1-22 CPNL-A199JBK0 Open panel assembly 1 AU
1-23 HBDG-A083JBEA Badge 1 AH
1-24 DDEC-A048JBK0 Display cover assembly 1 AH
1-25 DFIL-A077JBK0 Air filter assembly 2 AL
1-26 LHLD-A302JBFA Tube holder 1 AD
1-27 LHLD-A303JBFA Tube holder 1 AD
1-28 TSPC-D011JBRA Name label 1 AC
1-29 TLABKC385JBR0 Number card 1 AC
1-30 PGUMMA082JBE0 Motor cushion 1 AD
1-31 GWAK-A203JBFA Front panel 1 AQ
1-32 PCOV-A306JBF0 Dew cover 1 AE
1-33 TLABCA861JBR0 Wiring diagram 1 AE
1-34 QW-VZC500JBE0 Louver motor wire 1 AF
1-35 QW-VZC406JBE0 Fan motor wire 1 AK
CONTROL BOX
2- 1 LHLD-A281JBFA Cord holder 1 AC
2- 2 PBOX-A191JBF0 Control box 1 AP
2- 3 LHLD-A282JBF0 Thermistor holder 1 AG
2- 4 HPNLCA578JBFA Control box cover 1 AF
2- 5 HPNLCA600JBE0 Control panel 1 AE
2- 6 PCOV-A278JBF0 LED holder 1 AH
2- 7 DPWBFA071JBK0 Electric control board 1 BP
2- 8 QACC-A178JBE0 Source code 1 AX
2- 9 QTAN-A253JBE0 Terminal board 1 AL
2-10 QW-VZC488JBE0 Main relay wire 1 AE
2-11 RTHM-A242JBE0 Thermistor(TH2) 1 AH
2-12 RTHM-A258JBE0 Thermistor(TH1) 1 AG
CYCLE PARTS
3- 1 CPIPCA473JBK0 Pipe assembly 1 BA
3- 2 PSEN-A004JBK0 Flare nut assembly 1 AE
3- 3 PSEN-A005JBK0 Flare nut assembly 1 AG
3- 4 PVLV-A082JBE0 Flare union 1 AF
3- 5 PVLV-A083JBE0 Flare union 1 AG
3- 6 DEVA-A020JBK0 Evaporator assembly 1 BP
ACCESSORY PARTS
4- 1 CRMC-A368JBE0 Remote controller 1 BC
4- 2 FCOV-A013JBFA Screw cover 2 AB
4- 3 LX-NZ0247JBE0 Special nut 6 AB
4- 4 XTNUZ40P20000 Tapping screw 1 AB
4- 5 GLEGGA008JBE0 Anti-vibration rubber 4 AE
4- 6 LPFT-A029JBF0 Drain hose adpter 1 AD
4- 7 PPLTNA030JBP0 Mounting plate 1 AL
4- 8 XTTSD45P30000 Long screw 6 AA
4- 9 TINS-A436JBR0 Installation manual 1 AG
4-10 TINSEA228JBR0 Operation manual 1 AQ
SCREWS
5- 1 LX-BZA075JBE0 Special screw 1 AA

3
AY-S2592
AE-S2592
A
B
C
D
E
F
G
H
A
123456
123456
B
C
D
E
F
G
H
INDOOR UNIT FOR AY-S2592
4-7
1-26
1-4
3-6
3-2
3-3
3-1
5-1
1-32
2-3
2-12 2-8
2-2
2-9
2-4
2-5
2-7
1-6
2-11
1-20
1-9 1-8
1-17
1-16
1-15
1-19
1-18
1-10
1-11
20
1-3
1-5
1-1
1-30
1-2
1-25
1-31
1-22
1-23
1-24
1-35
4-1
1-33
1-34
4-10
4-9
1-25
1-14

4
AY-S2592
AE-S2592
REF. NO. PART NO. DESCRIPTION Q'TY CODE
REPLACEMENT PARTS LIST [AE-S2592]
CONTROL BOX PARTS AND ELECTRIC PARTS
1- 1 CMOTLA485JBE0 Fan motor 1 BF
1- 2 QW-VZC475JBE0 4-way valve coil wire 1 AF
1- 3 RCIL-A050JBE0 4-way valve coil 1 AX
1- 4 DSGY-A665JBK0 Electric control board 1 BH
1- 5 QTAN-A173JBK0 Terminal board (3P) 1 AH
1- 7 QW-VZC494JBE0 Compressor wire 1 AP
1- 8 QW-VZC495JBE0 Wire assembly 1 AR
1- 9 QW-VZC497JBE0 Reactor wire assembly 1 AG
1-10 RC-AZA046JBE0 Capacitor 1 BE
1-11 RH-DZA117JBE0 Diode bridge 2 AM
1-12 RH-HZ0011JBE0 Ptc thermistor 1 AN
1-13 RH-TZA104JBE0 Power transistor module 1 BQ
1-14 RC-HZA199JBE0 Running capacitor 1 AX
1-16 RTHM-A022JBE0 Compressor thermistor 1 AN
1-17 RTHM-A230JBE0 Thermistor assembly 1 AP
1-18 RTRN-A195JBE0 Reactor 1 BA
1-19 PBOX-A181JBF0 Control box 1 AR
1-20 LBND-A014JBE0 Wire fixing band 4 AA
1-21 MSPR-A102JBE0 Spring 1 AE
1-23 PRDAFA075JBE0 Heat sink for power transistor module 1 AQ
1-24 PSHEGA011JBE0 Rubber for DB 2 AH
1-25 PSHEGA019JBE0 Rubber for power transistor module 1 AC
1-26 QFS-TA048JBK0 Thermal fuse for terminal board(3P) 1 AL
CABINET AND UNIT PARTS
2- 1 LANGKA050JBP0 Fan motor angle 1 AM
2- 2 PFPFPB087JBE0 Motor angle cushion 1 AC
2- 3 GCAB-A111JBFA Rear cabinet 1 AW
2- 4 LHLD-0261JBM0 Cord holder 1 AB
2- 6 GCAB-A118JBFA Front cabinet 1 BG
2- 8 PCOV-A279JBP0 Control box cover 1 AL
2- 9 PGID-A042JBFA Orifice 1 AP
2-11 PSEL-A877JBE0 Gasket 1 AC
2-12 TLABBA111JBRA Sharp badge 1 AH
2-13 CCHS-A491JBTA Base pan assembly 1 AG
2-14 PFTA-A034JBFA Control box cover 1 AM
2-16 MSPR-A027JBE0 Spring 1 AB
2-17 MSPR-A046JBE0 Spring 1 AC
2-18 NFANPA041JBE0 Propeller fan 1 AU
2-19 PSKR-A097JBP0 Bulkhead 1 AN
2-20 TLABKC389JBR0 Number card 1 AG
2-21 TSPC-D021JBR0 Name label 1 AG
2-22 PSEL-A879JBE0 Gasket 1 AD
2-24 TLABCA757JBR0 Wiring diagram 1 AE
2-26 PSEL-A880JBE0 Insulator 1 AC
CYCLE PARTS
3- 1 CVLV-A323JBK0 4-way valve sub assembly (Assembly of 3- 23 to 3- 32) 1 BM
3- 2 CVLV-A329JBK0 Capillary tube assembly 1 AQ
3- 3 DCON-A007JBP0 Condensor assembly 1 BN
3- 4 DVLV-A317JBK0 3 way valve unit 1 AX
3- 5 LX-NZA034JBE0 Service nut 1 AD
3- 6 LX-NZA081JBE0 Bonnet 2 AG
3- 7 DVLV-A253JBK0 2 way valve unit 1 AW
3- 9 FCMPRA035JBK0 Compressorassembly(HV141X1S12E3 3-20 and 3-21 included) 1 CF
3-10 GLEG-A057JBE0 Compressor cushion 3 AD
3-11 PSPF-A493JBE0 Compressor cover 1 AT
3-12 PSPF-A462JBE0 Sound proof cover 1 AG
3-13 PSEN-A004JBK0 Flare nut assembly 1 AE
3-14 PSEN-A005JBK0 Flare nut assembly 1 AG
3-17 PGUMSA069JBE0 Damper rubber 1 AE
3-18 PGUMSA222JBE0 Damper rubber 1 AL
3-19 PSEL-A878JBE0 Cushion 1 AD
3-22 MSPRPA015JBE0 Spring 1 AF
3-23 PGUMS0170JBE0 Damper rubber 1 AE
3-24 PSEL-A876JBE0 Insulator 1 AC
3-26 PMUF-A026JBE0 Dmuffler 1 AL
3-27 PPIPCC188JBE0 Outlet tube 1 AH
3-28 PPIPCC189JBE0 Inlet tube 1 AG
3-29 PPIPCC190JBE0 Tube for condensor 1 AG
3-32 PVLVXA020JBE0 Reverse valve 1 BE
3-33 PSPF-A495JBE0 Compressor cover (top) 1 AG

5
AY-S2592
AE-S2592
REF. NO. PART NO. DESCRIPTION Q'TY CODE
SCREWS AND NUTS
4- 1 LX-BZA091JBE0 Special screw 17 AA
4- 2 LX-BZA072JBE0 Special screw 4 AB
4- 3 LX-BZA107JBE0 Special screw 1 AC
4- 4 LX-BZA166JBE0 Special screw 6 AB
4- 5 LX-NZA026JBE0 Special nut 3 AC
4- 8 LX-BZA131JBE0 Special screw 11 AB
4- 9 LX-BZA166JBE0 Special screw 8 AB
4-10 LX-NZA110JBE0 Special screw 1 AB
4-11 XTSSF40P12000 Tapping screw 7 AB
4-14 XQTSD40P08000 Special screw 1 AD
1. MODEL NUMBER 2. REF. NO.
3. PART NO. 4. DESCRIPTION
HOW TO ORDER REPLACEMENT PARTS
To have your order filled prompty and correctly, please furnish the following information.

6
AY-S2592
AE-S2592
A
B
C
D
E
F
G
H
A
123456
123456
B
C
D
E
F
G
H
OUTDOOR UNIT FOR AE-S2592
1-5
1-19
2-3
2-26
2-4 2-14
2-1 2-2
2-21
3-12
1-9
1-18
2-19
1-1
2-18
4-10
2-13
4-2
2-9
2-6
2-8
2-22
2-11
1-16
3-21
3-20
2-24
2-12
1-4
1-10
1-14
1-21
1-12
1-13
1-7
1-25
1-23
1-11
1-24
3-23-22 1-3
3-1
3-32
3-29
1-17
2-16
3-28
3-27
3-31 3-26
3-133-6
3-14
3-4
3-6
3-5
3-19
3-9
4-5 3-17
3-7
3-10
3-3
3-18
4-4
3-33
1-2
2-17
3-33
3-11
1-26

7
AY-S2592
AE-S2592

8
AY-S2592
AE-S2592
’98 SHARP CORP. (YU0.11E) Printed in JAPAN