Sharp AR-1118 User manual

This document has been published to be used for
after sales service only.
The contents are subject to change without notice.
Parts marked with “ “ are important for maintaining the safety of the set.
Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.
SHARP CORPORATION
DIGITAL COPIER
MODEL AR-1118
CODE : 00ZAR1118/A1E
AR-1118
(with option installed)
[ 1 ] NOTE FOR THIS SERVICE MANUAL . . . . . . . . . . . . . . . . . . . . . . AR-1118
[ 2 ] SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR-1118
[ 3 ] CONSUMABLE PARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR-1118
[ 4 ] EXTERNAL VIEWS AND INTERNAL STRUCTURES . . . . . . . . . . AR-1118
[ 5 ] UNPACKING AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . AR-1118
[ 6 ] ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Refer to AR-M160
[ 7 ] SIMULATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR-1118
[ 8 ] USER PROGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR-1118
[ 9 ] TROUBLE CODE LIST . . . . . . . . . . . . . . . . . . . . . . . . . . .Refer to AR-M160
[10] MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR-1118
[11] DISASSEMBLY AND ASSEMBLY. . . . . . . . . . . . . . . . . . .Refer to AR-M160
[12] FLASH ROM VERSION UP PROCEDURE . . . . . . . . . . .Refer to AR-M160
[13] ELECTRICAL SECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR-1118
CONTENTS
[00]COVER.fm 1 ページ ２００５年３月２４日 木曜日 午後６時５１分

AR-1118 NOTE FOR THIS SERVICE MANUAL 1-1
[1] NOTE FOR THIS SERVICE MANUAL
This Service Manual describes only the items related to the AR-1118. For the other items common with the AR-M160/M205, please refer to the AR-
M160/205 Service Manual (Document code:00ZARM205/A1E). The table below shows which document(s) should be referred to for each section.
(Refer to the document marked with O.)
[2] SPECIFICATIONS
The table below shows the specifications of this model and the contents of changes from the AR-M160/M205 and AR-1118.
Option
O : The option can be installed.
- : The option cannot be installed.
[3] CONSUMABLE PARTS
1. Supply system table
A. Middle East
Note 1: The individual carton is printed with English, German, French, and Spanish as well as the green mark.
Section AR-M160/M205 AR-1118 Changed item
[ 1 ] GENERAL O
[ 2 ] SPECIFICATIONS O O Some specifications
[ 3 ] CONSUMABLE PARTS O
[ 4 ] EXTERNAL VIEWS AND INTERNAL STRUCTURES O O Appearance / Internal / Operation panel
[ 5 ] UNPACKING AND INSTALLATION O O Changing the copy paper size in the tray
[ 6 ] ADJUSTMENTS O
[ 7 ] SIMULATIONS O O Shifter sensors status display, etc. deleted.
[ 8 ] USER PROGRAMS O O USB2.0 mode switch, etc. deleted.
[ 9 ] TROUBLE CODE LIST O
[10] MAINTENANCE O
[11] DISASSEMBLY AND ASSEMBLY O
[12] FLASH ROM VERSION UP PROCEDURE O
[13] ELECTRICAL SECTION O O Block diagram / Actual wiring diagram 1/7
Item AR-M160 AR-M205 AR-1118
Paper feed system 1cassette +
Multi manual paper feed 2cassette + Multi manual paper feed 1cassette + Multi manual paper feed
Copy speed A3 9 11 11
B4 10 12 12
A4 16 20 18
A4R 12 14 14
B5 16 20 18
B5R 14 16 16
A5 - - 18
Weight Approx.31.3Kg Approx.35.1Kg Approx.31.3Kg
Interface USB1.1/USB2.0
IEEE1284 USB1.1/USB2.0 IEEE1284 IEEE1284parallel connector/USB1.1
Machine Model AR-M160 AR-M205 AR-1118 Remark
250 sheets paper feed unit AR-D24 / D25 O O -
SPF AR-SP6N O - O
RSPF AR-RP6 - O -
Original cover AR-VR5 Standard O Standard
NO Name Content Life Product name Remark
1 Toner cartridge(Black)
<With IC> Toner (Toner: Net Weight 537g)
Vinyl bag
x10
x10
190K AR-016ET Life setting by A4 6% document
ET=FT*10
2 Developer Developer
(Developer : Net Weight 400g) x10 500K AR-202CD CD=SD*10
3 Drum kit Drum
Drum fixing plate x1 x1 50K AR-202DR
[01_03]NOTE_SPEC.fm 1 ページ ２００５年４月６日 水曜日 午後４時３７分

AR-1118 EXTERNAL VIEWS AND INTERNAL STRUCTURES 4-1
[4] EXTERNAL VIEWS AND INTERNAL STRUCTURES
1. Appearance
2. Internal
1 Document feeder cover (when the SPF
is installed) /document cover 2 Document glass 3 Handles
4 Power switch 5 Operation panel 6 Paper output tray
7 Front cover 8 Paper trays 9 Side cover
10 Side cover handle 11 Bypass tray guides 12 Bypass tray
13 Bypass tray extension 14 Charger cleaner 15 USB 1.1 connector
16 Parallel connector
17 Document feeder tray
(when the SPF is installed) 18 Original guides (when the SPF is installed) 19 Feeding roller cover (when the SPF is installed)
20 Right side cover
(when the SPF is installed) 21 Exit area (when the SPF is installed) 22 Toner cartridge lock release lever
23 Toner cartridge 24 Roller rotating knob 25 Fusing unit release levers
26 Photoconductive drum 27 Fusing unit paper guide
1
1
3
9
10
131211
6 5
2
3
7
4
16
14
15
8
1917
22
23
21
20
24 25
18
2726
[04]EXTERNALVIEWS.fm 1 ページ ２００５年３月２４日 木曜日 午後６時５９分

AR-1118 EXTERNAL VIEWS AND INTERNAL STRUCTURES 4-2
3. Operation Section
1 ON LINE key/indicator 2 DUAL PAGE COPY key/indicator 3 XY-ZOOM key/indicator
4 AUTO/TEXT/PHOTO key / indicators 5 AUDIT CLEAR key 6 Alarm indicators
7 POWER SAVE indicator 8 Display 9 Copy ratio display key
10 ZOOM indicator 11 Zoom keys 12 INTERRUPT key / indicator
13 Light and Dark keys / indicators 14 ORIGINAL SIZE ENTER key /
ORIGINAL SIZE indicators 15 PAPER SIZE indicators
16 PAPER SIZE ENTER key 17 SPF indicator
(when the SPF is installed) 18 TRAY SELECT key
19 AUTO IMAGE key / indicator 20 Paper feed location / misfeed location
indicators 21 PRESET RATIO selector keys / indicators
22 Numeric keys 23 # key 24 START key / indicator
25 CLEAR ALL key 26 CLEAR key
23
1
INTERRUPT
ZOOM
135
25 400%
AUTO
ENTER
ACC.#-C
AUTO %
A3
A4
A4
A5
B4
EXTRA
200 %
50 %
141
86
81
70
122
115
100 %
9
10 11
45678
22 24 2523 26
12
21
13 14 15 16 17 18 19 20
Not used for this machine.
[04]EXTERNALVIEWS.fm 2 ページ ２００５年３月２４日 木曜日 午後６時５９分

AR-1118 UNPACKING AND INSTALLATION 5-1
[5]UNPACKING AND INSTALLATION
5. Changing a tray's paper size setting
Follow these steps to change a tray's paper size setting.
Note:
•The paper size setting cannot be changed when the machine has
stopped temporarily due to running out of paper or a misfeed, or during
interrupt copying.
•During printing (even in copy mode), the paper size setting cannot be
changed.
•Do not load paper that is a different size than the paper size setting.
Copying will not be possible.
1) Hold down the [PAPER SIZE ENTER] key for more than 5 seconds to
set the selected paper size.
The currently selected paper feed location indicator will blink and the
corresponding paper size (which is currently set) indicator will light
steadily.
All other indicators will go out.
2) If the machine has two paper trays, use the [TRAY SELECT]key to
select the paper tray for which you wish to change the paper size
setting.
Each time the [TRAY SELECT]key is pressed, a paper tray will be
indicated with a blinking paper feed location indicator.
3) Use the [ORIGINAL SIZE ENTER] key to select the paper size.
The indicator of the selected paper size lights up.
4) Squeeze the lock lever of the front guide and slide the front guide to
match the width of the paper, and move the left guide to the
appropriate slot as marked on the tray.
•The front guide is a slide-type guide. Grasp the locking knob on the
guide and slide the guide to the indicator line of the paper to be loaded.
•The left guide is an insert-type guide. Remove it and then insert it at the
indicator line of the paper to be loaded.
5) Press the [START] key and then the [PAPER SIZE ENTER] key.
To change the paper size setting of another tray, repeat steps 2) to 5)
after pressing the [START] key.
Note:Affix the paper size label for the paper size selected in step 3) to
the label position on the right end of the tray.
Important points when using the printer mode
•Make sure that the tray's paper size setting is the same as the tray's
paper size setting in the printer driver. For example, if the tray's paper
size setting is A4R, set "Setting Paper Size" to "A4-R". For more
information, see "CONFIGURING THE PRINTER DRIVER" in the
"Software Setup Guide".
A3
A4
A4
A5
B4
XTRA
ENTER
A3
A4
A4
A5
B4
TRA
Left guide
Front guide
[05]UNPACKING.fm 1 ページ ２００５年３月２４日 木曜日 午後７時０分

AR-1118 SIMULATIONS 7-1
[7] SIMULATIONS
1. Entering the simulation mode
Perform the following procedure to enter the simulation mode.
"#" key Interrupt key "C" key Interrupt key
Main code Start key Sub code Start key
2. Canceling the simulation mode
When the clear all key is pressed, the simulation mode is cancelled.
When the interruption key is pressed, the process is interrupted and the
screen returns to the sub code entering display.
* After canceling the simulation mode, be sure to turn OFF/ON the
power and check the operation.
Note: If the machine is terminated by a jam error or paper empty during
copying in the adjustment by the simulation, recopying is required.
3. List of simulations
Main
code Sub code Contents
01 01 Mirror scanning operation
02 Mirror home position sensor (MHPS) status display
06 Mirror scanning operation aging
02 01 Single paper feeder (SPF) aging
02 SPF sensor status display
03 SPF motor operation check
08 SPG paper feed solenoid operation check
11 SPF PS release solenoid operation check
05 01 Operation panel display check
02 Fusing lamp and cooling fan operation check
03 Copy lamp lighting check
06 01 Paper feed solenoid operation check
02 Resist roller solenoid operation check
10 Cassette semi-circular roller cleaning
07 01 Warm-up display and aging with jam
06 Intermittent aging
08 Shifting with warm-up display
08 01 Developing bias output
02 Main charger output (Grid = HIGH)
03 Main charger output (Grid = LOW)
06 Transfer charger output
10 - Toner motor operation
14 - Trouble cancel (except for U2)
16 - U2 trouble cancel
20 01 Maintenance counter clear
21 01 Maintenance cycle setting
02 Mini maintenance cycle setting
22 01 Maintenance counter display
02 Maintenance preset display
03 Jam memory display
04 Jam total counter display
05 Total counter display
06 Developing counter display
07 Mini maintenance preset display
08 SPF counter display
09 Paper feed counter display
12 Drum counter display
13 CRUM type display
14 P-ROM version display
22 15 Trouble memory display
17 Copy counter display
18 Printer counter display
21 Scanner counter display
22 SPF jam counter display
24 01 Jam total counter clear
02 Trouble memory clear
04 SPF counter clear
06 Paper feed counter clear
07 Drum counter clear
08 Copy counter clear
09 Printer counter clear
13 Scanner counter clear
14 SPF jam total counter clear
25 01 Main motor operation check
10 Polygon motor operation check
26 02 Size setting
03 Auditor setting
05 Count mode setting
06 Destination setting
07 Machine condition check (CPM)
18 Toner save mode setting
30 CE mark conformity control ON/OFF
31 Auditor mode exclusive setup
36 Cancel of stop at maintenance life over
37 Cancel of stop at developer life over
38 Cancel of stop at drum life over
39 Memory capacity check
42 Transfer ON/OFF timing control setting
43 Side void amount setting
51 Copy temporary stop function setting
30 01 Paper sensor status display
42 01 Developing counter clear
43 01 Fusing temperature setting
12 Standby mode fusing fan rotation setting
13 Fusing paper interval control allow/inhibit setting
44 34 Transfer current setting
40 Setting of rotation time before toner supply
46 01 Copy density adjustment (300dpi)
02 Copy density adjustment (600dpi)
09 Copy exposure level adjustment, individual setting
(Text) 300dpi
10 Copy exposure level adjustment, individual setting
(Text) 600dpi
11 Copy exposure level adjustment, individual setting
(Photo) 600dpi
18 Image contrast adjustment (300dpi)
19 Exposure mode setting
(Gamma table setting/AE operation mode setting/
Photo image process setting)
20 SPF exposure correction
29 Image contrast adjustment (600dpi)
30 AE limit setting
31 Image sharpness adjustment
48 01 Main scanning magnification ratio adjustment
05 SPF mode sub scanning magnification ratio adjustment
in copying
49 01 Flash ROM program writing mode
12 Standby mode fusing fan RPM setting
Main
code Sub code Contents
[07]SIMULATIONS.fm 1 ページ ２００５年３月２５日 金曜日 午後４時７分

AR-1118 SIMULATIONS 7-2
4. Contents of simulations
50 01 Image lead edge adjustment
06 Copy lead edge position adjustment (SPF)
10 Paper off-center adjustment
12 Document off-center adjustment
51 02 Resist amount adjustment
53 08 SPF scanning position automatic adjustment
10 SPF scan position change-over setting
61 03 HSYNC output check
63 01 Shading check
07 SPF automatic correction
64 01 Self print
Main
code Sub code Contents
Main
code Sub code Contents Details of operation
01 06 Mirror scanning operation aging When the [START] key is pressed, the mirror base performs A3 full scanning at the set magnification
ratio speed. During scanning, the set magnification ratio is displayed. After 3 seconds, the mirror
base performs full scanning again. During scanning, the set magnification ratio is displayed.
* When the [START] key is pressed again, the ready lamp turns and remains off.
The DV replacement/OPC drum cartridge replacement lamp displays the status of the mirror
home position sensor. (The lamp lights up when the mirror is in the home position.)
During aging, the copy lamp lights up. When the [Interrupt] key is pressed, the operation is
interrupted if operating, and the machine goes into the sub code input standby mode.
02 01 Single paper feeder (SPF) aging When the [START] key is pressed, the set magnification ratio is acquired and document transport
operation of single surface is performed in the case of SPF or document transport operation of
duplex surfaces is performed. During operation, the LED on the display section corresponding to the
selected magnification ratio lights up, and the magnification ratio is displayed on the 7-seg display.
When the [Interrupt] key is pressed at that time, the machine goes to the sub code input standby
mode. When the [CA] key is pressed, the simulation is terminated.
02 SPF sensor status display (In order to receive the sensor change notification, the load must be decreased.)
The sensor status (ON/OFF) in the SPF can be checked with the following lamps.
When a sensor detects paper, it turns on. The open/close detection sensor turns on when the
machine is opened.
When the [Interrupt] key is pressed, the machine goes to the sub code input standby mode.
When the [CA] key is pressed, the simulation is terminated.
06 01 Paper feed solenoid operation
check
When this simulation is executed, the sub code is displayed on the 7-seg LED and the lamp
corresponding to the solenoid lights up.
Select a solenoid with the tray select key (the lamp corresponding to the solenoid lights up) and
press the [START] key, and the machine repeats operation of ON for 500ms and OFF for 500ms.
This operation is repeated 20 times.
After that, the machine goes into the sub code entry standby mode.
When [INTERRUPT] key is pressed during the process, the machine goes into the sub code input
standby mode. When [CA] key is pressed, the simulation is terminated.
Display lamp Sensor
Toner supply lamp
Copier jam lamp
The DV replacement/OPC drum cartridge
replacement lamp
Paper empty lamp
SPF jam lamp
Manual paper feed lamp
Tray jam lamp
AE lamp
TEXT lamp
PHOTO lamp
SPF document set sensor
SPF document transport sensor
SPF unit (OC cover) open/close sensor
SPF paper exit sensor
SPF paper feed cover open/close sensor
SPF paper length sensor 1
SPF paper length sensor 2
SPF paper feed width sensor (small)
SPF paper feed width sensor (middle)
SPF paper feed width sensor (large)
Display lamp Solenoid
Main cassette lamp
Manual paper feed lamp
Main cassette paper feed solenoid
Manual paper feed solenoid
[07]SIMULATIONS.fm 2 ページ ２００５年３月２５日 金曜日 午後４時７分

AR-1118 SIMULATIONS 7-3
06 02 Resist roller solenoid operation
check
When the [START] key is pressed in the sub code input state, the resist solenoid (RRS) turns ON for
500ms and OFF for 500ms. This operation is repeated 20 times.
After completion of the process, the machine goes into the sub code input standby mode.
When [INTERRUPT] key is pressed during the process, the machine goes into the sub code input
standby mode. When [CA] key is pressed, the simulation is terminated.
10 Cassette semi-circular roller
cleaning
First of all, remove the developer unit.
Enter the simulation code, specify the cassette to be cleaned with the tray select key, and press
START button. The main motor rotates to move the cassette semi-circular roller by half circle and
make the roller face downward.
After completion of cleaning, when INTERRUPT key is pressed, the machine goes into the sub code
entry standby mode and the roller returns to the original positions.
To clean another roller continuously, press INTERRUPT key to return the roller to the original
position, and execute the simulation again.
During the operation, the sub code is displayed on the display.
* When CA key is pressed, the simulation mode is terminated.
However, the roller returns to the original position by the initial operation.
08 01 Developing bias output When the [START] key is pressed, the developing bias signal is turned ON for 30 sec.
However, to calculate the actual output value is calculated, execute SIM25-01.
After completion of the process, the machine goes into the sub code input standby mode.
When [INTERRUPT] key is pressed during the process, the machine goes into the sub code input
standby mode. When [CA] key is pressed, the simulation is terminated.
02 Main charger output (Grid = HIGH) When the [START] key is pressed, the main charger output is supplied for 30 sec in the grid voltage
HIGH mode. After completion of the process, the machine goes into the sub code input standby
mode.
When [INTERRUPT] key is pressed during the process, the machine goes into the sub code input
standby mode. When [CA] key is pressed, the simulation is terminated.
03 Main charger output (Grid = LOW) When the [START] key is pressed, the main charger output is supplied for 30 sec in the grid voltage
LOW mode. After completion of the process, the machine goes into the sub code input standby
mode.
When [INTERRUPT] key is pressed during the process, the machine goes into the sub code input
standby mode. When [CA] key is pressed, the simulation is terminated.
06 Transfer charger output Select an output mode with the [Mode select] key and press the [START] key. The transfer charger
output is delivered for 30 sec in the selected mode.
After 30 sec of transfer charger output, the machine goes into the sub code entry standby mode.
When [INTERRUPT] key is pressed during the process, the machine goes into the sub code input
standby mode. When [CA] key is pressed, the simulation is terminated.
22 01 Maintenance counter display The maintenance counter value is displayed. (Alternate display by 3 digits)
04 Jam total counter display The jam total counter value is displayed. (Alternate display by 3 digits)
05 Total counter display The total counter value is displayed. (Alternate display by 3 digits)
06 Developing counter display The developing counter data is acquired and displayed on the 7-seg display. (Alternate display by 3
digits)
When the [Interrupt] key is pressed, the machine goes into the sub code input standby mode.
When the [CA] key is pressed, the simulation is terminated.
08 SPF counter display The SPF counter value is displayed. (Alternate display by 3 digits)
14 P-ROM version display The P-ROM version is displayed on the copy quantity display. The main code and the sub code are
alternatively displayed by 2 digits. The display interval is same as that of the counter display.
By pressing the fixed magnification ratio key, each version display is switched.
17 Copy counter display The copy counter value is displayed. (Alternate display by 3 digits) When the [Interrupt] key is
pressed, the machine goes into the sub code input standby mode. When the [CA] key is pressed, the
simulation is terminated.
18 Printer counter display The printer counter value is displayed. (Alternate display by 3 digits)When the [Interrupt] key is
pressed, the machine goes into the sub code input standby mode. When the [CA] key is pressed, the
simulation is terminated.
21 Scanner counter display The scanner counter value is displayed. (Alternate display by 3 digits)When the [Interrupt] key is
pressed, the machine goes into the sub code input standby mode. When the [CA] key is pressed, the
simulation is terminated.
Main
code Sub code Contents Details of operation
•Small size is A4R or smaller.
Display lamp Output mode
AE mode lamp
AE mode lamp & PHOTO mode lamp
AE & TEXT & PHOTO mode lamp
Normal size width: Front surface
Small size width: Front surface
Manual paper feed mode
Display lamp (AB series) Displayed version
141% Machine program
[07]SIMULATIONS.fm 3 ページ ２００５年３月２５日 金曜日 午後４時７分

AR-1118 SIMULATIONS 7-4
22 22 SPF jam counter display The SPF jam counter value is displayed. (Alternate display by 3 digits)When the [Interrupt] key is
pressed, the machine goes into the sub code input standby mode. When the [CA] key is pressed, the
simulation is terminated.
44 34 Transfer current setting Used to set the transfer current for the front surface and that for the back surface. When this
simulation is executed, the current set value is displayed on the 7-seg display. Select the set value
with the zoom (Up/Down) keys and press the [START] key, and the set content is written into the
EEPROM and the machine goes into the sub code input standby mode. Press the [Mode select] key
to select each setting mode. At that time, the setup content is written into the EEPROM.
The set range is 90uA ~ 360uA in the increment of 10uA.
* Small size paper must be A4R or smaller.
* For the special size of tray, use the normal size width.
49 01 Flash ROM program writing mode (Operating procedure)
When this simulation is executed, "d" is displayed on the copy quantity display and the machine
enters the Flash ROM program writing mode. Use the writing tool on the PC to write the program.
During writing, the display is made as follows. After completion of downloading, turn OFF/ON the
power to reset.
* "*" in the error display indicates the error position.
12 Standby mode fusing fan RPM
setting When this simulation is executed, the currently set code number is displayed. When [MODE SELECT] key is pressed, the normal setting and the high fusing temperature setting
are switched alternatively.
Enter the code number and press START key, and the number is written into the EEPROM and the
machine goes into the sub code entry standby mode.
Main
code Sub code Contents Details of operation
Display lamp Setting mode
AE mode lamp
AE mode lamp & PHOTO mode lamp
AE & TEXT & PHOTO mode lamps
Normal size width: Front
Small size width: Front
Manual paper feed
Status Copy quantity display Pre-heat lamp Ready lamp
Download data reception
Data delete start
Data writing (Boot section)
Data writing (Program section)
Sum check
Completion of downloading
Error status
"d"
"d"
"d"
"d"
"d"
"OFF"
"*E"
ON
ON
Flash
Flash
ON
OFF
OFF
OFF
ON
OFF
Flash
ON
OFF
OFF
00 Data receive error 07 Sum check error (Program section)
02 FLASH ROM delete error 08 Sum check error (EEPROM section)
03 FLASH ROM write error (Boot section) 09 EEPROM verify error
04 FLASH ROM write error (Program section) 0b EEPROM verify error
05 Sum check error (Loader section) 0F Download data length error
06 Sum check error (Boot section)
Display lamp Setting mode Default
AE mode lamp Normal temperature control (190°C or less) Low speed rotation
TEXT mode Fusing temperature of 190°C or above High speed rotation
Code number Setting
0
1Low speed rotation High speed rotation
[07]SIMULATIONS.fm 4 ページ ２００５年３月２５日 金曜日 午後４時７分

AR-1118 SIMULATIONS 7-5
51 02 Resist amount adjustment Used to adjust the contact pressure of the machine resist roller and the RSPF resist roller onto the
paper.
(Operating procedure)
When this simulation is executed, the current set value is displayed.
When the exposure mode key is pressed, the following set items are changed sequentially. Enter an
adjustment value with the 10-key and press the [START] key, and the entered value will be saved and
a copy will be made. (Adjustment range: 1 ~ 99, Default: 50)
When the [CA] key is pressed, the entered value is saved and the simulation is terminated.
Supported for the installed models only. Skipped for the models without installation.
53 10 SPF scan position change-over
setting
Used to change over the scan position depending on that the SPF unit and the SPF document glass
holder section are of anti-dirt glass or not.
When this simulation is executed, the currently set code number is displayed.
Enter the code number corresponding to the SPF unit to be used and press [START] key, and the
setting will be changed over.
Though this setting is changed, the other set values are not affected. (The other set values remain
unchanged.)
When replacing and installing the SPF unit, it is recommendable to use this simulation to set the
scan position and execute the scan position automatic adjustment.
64 01 Self print The optical system status is ignored and a self print is made. Also when a print command is sent
from the host, printing is performed.
(Operating procedure)
When this simulation is executed, warm-up is performed and the ready lamp is lighted.
(However, the scanner is invalid and no initial operation is made.)
Enter the code number with the 10-key, and select a cassette with the cassette select key and press
the [START] key. The selected cassette start paper feed and printing is performed in the selected
pattern.
* Only the tray lamp and the online lamp are lighted, and no other lamps are lighted.
Printing is made in 1 by 2 mode, where one line is printed and the following two liens are not printed,
or in the grid pattern.
* Input disable for 4 ~ 99
* Print data are made on A3 size. (A3 paper is preferable.)
Main
code Sub code Contents Details of operation
Lighting lamp Adjustment mode
AE, Main cassette lamp
AAE, Manual paper feed lamp
AE, TEXT, PHOTO lamps
Main cassette paper feed
Manual paper feed
SPF document feed (Front surface)
Code No. Mode
0 Set to the scan position of the old SPF(AR-SP6) unit.
1 Set to the scan position of the ant-dirt SPF(AR-SP6N) unit.(Default)
Code number Pattern
0
1
2
3
1 by 2
Grid pattern
White paper
Black background
[07]SIMULATIONS.fm 5 ページ ２００５年３月２５日 金曜日 午後４時７分

AR-1118 USER PROGRAMS 8-1
[8] USER PROGRAMS
The user programs allow the parameters of certain functions to be set, changed, or canceled as desired.
1. List of user programs
This copier has the following user programs.
Program name Program
No Description Default Parameters
Auto clear time
1
"Auto clear time" automatically returns the copy settings to the initial
settings when a certain period of time elapses after a copy is made.
This program is used to select the period of time. "Auto clear time"
can also be disabled. 60sec
1 (OFF)
2 (10sec)
3 (20sec)
4 (60sec)
5 (90sec)
6 (120sec)
Preheat mode
2
This function automatically switches the machine to a low power
consumption state if the set duration of time elapses without the
machine being used when the power is on.
The POWER SAVE indicator lights up, however, the keys on the
operation panel can be used. Normal operation automatically
resumes when a key on the operation panel is pressed, a print job is
received or an original is placed.
1min
1 (1min)
2 (5min)
3 (30min)
4 (60min)
5 (120min)
6 (240min)
Auto power shut-off timer
3
This function automatically switches the machine to a state that
consumes even less power than preheat mode if the set duration of
time elapses without the machine being used when the power is on.
All lights except the POWER SAVE indicator and ON LINE indicator
go off. To resume normal operation, press the [START] key. Normal
operation also resumes automatically when a print job is received.
While in auto power shut-off mode, no keys (except the [START]
key) can be used.
5min
1 (5min)
2 (30min)
3 (60min)
4 (120min)
5 (240min)
Stream feeding mode
(When the SPF is
installed) 4
When copying using the SPF, during the period of time that the SPF
indicator blinks after an original has been scanned (about 5
seconds), a subsequent original can be placed and automatically
fed into the machine.
OFF
0 (OFF)
1 (ON)
Auto power shut-off
setting 5Use this setting to enable or disable auto power shut-off. ON 0 (OFF)
1 (ON)
Auditing mode 10 Use to enable or disable "Auditing mode".
"Auditing mode" is initially disabled. OFF 0 (OFF)
1 (ON)
Account number entry 11 Use to set up account numbers.
Up to 20 accounts can be established. --
Account number change 12 Use to change an account number. - -
Account number deletion 13 Use to delete an account number.
A single account number can be deleted, or all account numbers at
once.
Delete
single
account
0 (Delete single account)
1 (Delete all accounts)
Number of copies per
account 14 This displays the number of copies made by each account. The maximum count is 49,999. If this number is exceeded, the count
will start over from 0. --
Resetting account 15 Use to reset the copy count of an account to 0.
The copy count of a single account or of all accounts can be reset. Resetsingle
account 0 (Reset single account)
1 (Reset all accounts)
Resolution in Auto/Text
mode 23
This setting is used to change the copy resolution in AUTO and
TEXT mode from 600 x 300 dpi to 600 x 600 dpi
(high-quality mode).
Scanning is slower when high-quality mode is used.
300dpi
1 (300dpi)
2 (600dpi)
[08]USERPROGRAMS.fm 1 ページ ２００５年３月２４日 木曜日 午後７時４分

AR-1118 USER PROGRAMS 8-2
Program name Program
No Description Default Parameters
Key auto repeat
25
Use this setting to select whether or not holding down a key causes
repeated input of the key. For keys thatnormally cause a set value to
increase when held down (for example, holding down the [ZOOM]
key), this program can be used to have the set value not change
when the key is held down.
ON
0 (OFF)
1 (ON)
Key press time
26
Use this setting to select how long a key must be pressed for the
input to be accepted. By selecting a longer time, you can prevent
settings from being changed by the accidental pressing of a key. Minimum
(current
response
speed)
1 (Minimum
(current response speed))
2 (0.5sec)
3 (1.0sec)
4 (1.5sec)
5 (2.0sec)
Audible signals volume 27 This sets the volume of beep signals. short beep 1 (short beep)
2 (long beep)
3 (OFF)
Base setting beep signal 28 Use this to sound a beep when a base setting is selected. OFF 0 (OFF)
1 (ON)
Number of copies limit 29 Use this setting to select 99 or 999 for the maximum number of
copies. 999 copies 1 (99 copies)
2 (999 copies)
Use close paper size
30
When this function is enabled, printing in printer mode will
automatically continue using a different size of paper if the specified
size of paper runs out in all trays. This feature does not function in
copy mode.
OFF
0 (OFF)
1 (ON)
Default tray setting 31 Use this program to select a default tray. This tray is automatically
selected each time the power is turned on or each time the machine
reverts to the initial settings. Paper tray 1 (Paper tray)
5 (Bypass tray)
Default exposure mode 32 Use this program to set "AUTO", "TEXT", or "PHOTO" as the default
exposure mode. AUTO 1 (AUTO)
2 (TEXT)
3 (PHOTO)
[08]USERPROGRAMS.fm 2 ページ ２００５年３月２４日 木曜日 午後７時４分

AR-1118 MAINTENANCE 10-1
[10] MAINTENANCE
1. Maintenance table
X:Check(Clean, adjust, or replace when required.) O:Clean :Replace :Adjust :Lubricate
*1:Recommendable replacement time:50K(Letter,5%print)
Unit name Part name When calling 50K 100K 150K
Drum peripheral OPC drum -
Cleaning blade -
Side seal F/R X X X X
MC unit X
(MC charging electrode) - ( ) ( ) ( )
(MCgrid) - () () ()
(MCcase) - () () ()
Transfer wire O O O O
Transfer paper guide O O O O
MC guide sheet (Cleaning blade attached) -
Drum fixing plate B X
Process frame unit X X X
Discharge holder O O O O
Separation pawl
Star ring x 2 pcs X
Developing section Developer -
DV seal - X X
DV under seal - - -
DV side seal - X X
Side Mylar - - -
Optical section Lamp unit Reflector O O O O
Mirror O O O O
No.2/3 mirror unit Mirror O O O O
Pulley X X X X
CCD peripheral Lens O O O O
Glass Table glass O O O O
White Plate O O O O
Other Drive wire X X X X
Rail X XXX
Document cover O O O O
Document size sensor O O O O
LSU Dust-proof glass O O O O
Paper feed section Multi paper feed section Take-up roller(manual / SPF) O O O O
Paper feed roller O O O O
Spring clutch O O O O
Paper transport section PS roller O O O O
Transport (paper exit) rollers O O O O
Spring clutch O O O O
Fusing section Upper heat roller O O O
Pressure roller O O O O
Pressure roller bearing X X X O
Upper separation pawl X X X O
Lower separation pawl X X X O
Cleaning pad X X X
Drive section Gears X X X X
Belts X X X O
Paper exit section Ozone filter*1 X X X X
[10]MAINTENANCE.fm 1 ページ ２００５年３月２４日 木曜日 午後７時５分

AR-1118 MAINTENANCE 10-2
2. Maintenance display system
*1: Installation of a new toner cartridge allows to display the remaining
quantity.
3. Note for replacement of consumable parts
A. Toner cartridge
When a waste toner cartridge is removed from the machine, it must be
put in a polyethylene bag to avoid scattering of toner.
B. DV cartridge
Do not shake or put up the developer cartridge. Otherwise developer
may scatter.
C. DV seal attachment procedure
1) When attaching the DV side Mylar, check the position shown in the
figure below and attach it properly.
2) When attaching the DV side sheet, check the position shown in the
figure below and attach it properly.
(First of all, attach the DV side Mylar.)
* Be sure to attach the DV side sheet so that the notch is on the
outside.
Toner Life, 16K
Remaining
quantity
check *1
a. Press and hold the density adjustment
LIGHT key for more than 5 sec, and the
machine will enter the user program
mode.
b. Press and hold the "%" key for more
than 5 sec, and the remaining quantity
will be displayed on the copy quantity
display in one of the following levels:
(Remaining quantity display levels:
100%, 75%, 50%, 25%, 10%, LO)
c. Press the density adjustment LIGHT
key to cancel.
Remaining
quantity NEAR EMPTY About 10% EMPTY
LED ON Flash
Machine Operation allowed Stop
Developer Life 50K
LED ON at 50K of the
developer count
Machine Selection is available between Not Stop
and Stop by Service Simulation (SIM 26-
37) Setup.
(If Stop is selected, the LED will flash and
stop at 50K.)
* Default: Not Stop
* Clear: SIM 42-1
Maintenance LED Selection is available among 50K, 25K,
10K, 7.5K, 5K, and free (no lighting) with
SIM 21-1.
* Default: 50K
* Clear: SIM 20-1
Machine Not stop
[10]MAINTENANCE.fm 2 ページ ２００５年３月２４日 木曜日 午後７時５分

AR-1118 ELECTRICAL SECTION 13-1
[13] ELECTRICAL SECTION
1. Block diagram
Scanner Unit
CCD PWB 5V A5V 3.3V
B/W
8bits(MSB/LSB)
5V
ADCCLK,SYNCH, BSAMP,VSAMP SDI,SCLK,LOAD,OBE MODE
LVTTL
MCU-PWB
3.3V
IEEE 1284 I/F USB I/F Printer CLK(20.3094MHz)
3.3V
RIC Download Scanner CLK(48MHz)
A[19...1] D[15...0]
1Mb(1Mb*1)
8Mbit
I2C Bus
4Kbyte
Other Loads
MPFS,RRS, SGS,SRRC,SPUS,SPPS, VFMCNT,VFM,MPFS,CPFS2, CPFS1
Toner MotorMain Motor Mirror Motor
Other Inputs
CPU INTERRUPT SPPD CPU I/O RTH DRST
I/F PWB
Zebra2 ASIC
(296pin)
CPU H8S/2320 (19.6608MHz)
I E E E 1 2 8 4
U S B 1 . 1
LSU
Polygon Motor
EEPROM
SDRAM
Simp 16Mbyte
Reset IC
SRAM
Driver Driver
Flash ROM
AFE(AD9826)
C D S
A G C
M P X
AD
16bits
CCD Driver
1, 2, TG, TG2, TG3 RB, CLB, 1L
CCFL
Lamp Inverter
HOME POSITION SENSOR
CCD
(TCD1710)
CRUM
CPU CLK(19.6608MHz)
Software Reset
SSCG
PMD
MM_AI0/AI1/PH_A
MM_BI0/BI1/PH_B
OPU PWB
LC7935AN 7seg LED
LED
5V
HC151 KEY
5V
LVC1284 PDIUSBP11AD
START KEY
POWER SUPPLY
/POFF,HL,PR FW 3.3V,5VEN,5V,24V
HVU
TC,GRID,MC, BIAS
COIN VENDOR/AUDITOR
/CV_COPY /CV_COUNT, /CV_START, /CV_C,A, /CV_DPX, /CV_SIZE0, 1, 2, 3
PMCLK(2078.74(Hz))
PSW
KIN1
SELIN1,2,3
OP-CLK OP-LATCH OP-DATA OP-BEO
LED
Light only
PSL,ONL
MHPS
/VIDEO S/H APCSTT /SYNC
SPMT0/1/2/3
SPF
SPFCLH, SPFGSOL SPFPSOL, SPFRSOL
Sensor
Driver Driver
Selector
L1,2 W0,1,2,3 /SPFCOVER, PAPER, SPFOPEN, /SPFOUT SPF MOTOR
TM+,TM-
/MMD
PWM
5V,3.3V
24V
HC151
CLON
/MMRDY
SCAN1-6
LCX16374
UART
FAN
[13]ELECTRICALSECTION.fm 1 ページ ２００５年３月２４日 木曜日 午後７時６分

AR-1118 ELECTRICAL SECTION 13-2
3. Actual wiring diagram
ACTUAL WIRING DIAGRAM 1/7
B03P-VL (WHITE)
B4B-PH-K-BL
(BLACK)
SPF GROUND WIRE ORIGINAL TRAY HARNESS SENSOR HARNESS
04FE-BT-VK-N
(WHITE)
B3B-PH-K-R
(RED)
Mirror HP SENSOR GP1S58(C)
OPTICAL BASE PLATE
CCD PWB
Mirror MOTOR COPY LAMP
THERMISTER
Side Cover SW
MAIN MOTOR
TONER MOTOR
DEV UN
POWER PWB
MCU-PWB
HAND PAPER PICK UP SOLENOID
HAND PAPER EMPTY SENSOR
TC
CASETTE EMPTY SENSOR
PS SOL
GP1S58(O)
*(O) Normal Open :Low (C) Normal Close :High
GRIDMC
MCFB
BC
HVU
Bias
SPF UN USB1.1
IEEE1284
PAPER IN SENSOR
PICK UP SOL
FUSER
AC Cord
AC SW
HEATER LAMP
230V ONLY REACTOL
POLYGON MOTOR
LSU
APC-PWB
BD-PWB
COOLING FUN
I/F
FFC
FFC
FFC
FFC
FFC
Front Cover SW
SRU
CASETTE SWITCH SENSOR
B3B-PH-K-S
(WHITE)
B3B-PH-K-R
(RED)
SUB-D 25
FE4-32-S1505
(BLACK)
B4B-PH-K-S
(WHITE)
08FE-BT-VK-N
(WHITE)
B2P-VH (WHITE)
B3P-VH (WHITE)
B3B-PH-K-S (WHITE)
B20B-PHDSS-B
(WHITE)
B3B-PH-K-BK
(BLACK)
B4B-PH-K-S
(WHITE)
B2B-XH-A-S
(WHITE)
B2B-XH-A-BK
(BLACK)
B2B-XH-A-R
(RED)
B4B-PH-K-R
(RED)
B12B-PHDSS-B
(WHITE)
B26B-PHDSS-B
(WHITE)
35FE-BT-VK-N
(WHITE)
B7B-PH-K-S
(RED) B18B-PHDSS-B
(WHITE)
B4B-PH-K-S
(WHITE)
3P TERMINAL 230V ONLY
B4B-PH-K-S (WHITE)
B3B-PH-K-S (WHITE)
35FE-BT-VK-N
(WHITE)
DRUM INISAL SW
B3B-PH-K-BK
(BLACK)
B3B-PH-K-SX2
(WHITE)
COOLING FUN COOLING FUN
COPY OP PWB
OPERETION PANEL
IMSA-9610S-24C
(BLACK)
Option
B6B-PH-K-S
(WHITE)
PAPER OUT SENSOR DUP SENSOR
24FMN-BTRK-A
(BLACK)
[13]ELECTRICALSECTION.fm 2 ページ ２００５年３月２４日 木曜日 午後７時６分

LEAD-FREE SOLDER
The PWB’s of this model employs lead-free solder. The “LF” marks indicated on the PWB’s and the Service Manual mean “Lead-Free” solder.
The alphabet following the LF mark shows the kind of lead-free solder.
(1) NOTE FOR THE USE OF LEAD-FREE SOLDER THREAD
When repairing a lead-free solder PWB, use lead-free solder thread.
Never use conventional lead solder thread, which may cause a breakdown or an accident.
Since the melting point of lead-free solder thread is about 40°C higher than that of conventional lead solder thread, the use of the exclusive-use
soldering iron is recommendable.
(2) NOTE FOR SOLDERING WORK
Since the melting point of lead-free solder is about 220°C, which is about 40°C higher than that of conventional lead solder, and its soldering capacity is
inferior to conventional one, it is apt to keep the soldering iron in contact with the PWB for longer time. This may cause land separation or may exceed
the heat-resistive temperature of components. Use enough care to separate the soldering iron from the PWB when completion of soldering is
confirmed.
Since lead-free solder includes a greater quantity of tin, the iron tip may corrode easily. Turn ON/OFF the soldering iron power frequently.
If different-kind solder remains on the soldering iron tip, it is melted together with lead-free solder. To avoid this, clean the soldering iron tip after
completion of soldering work.
If the soldering iron tip is discolored black during soldering work, clean and file the tip with steel wool or a fine filer.
Example:
5mm
Lead-Free
Solder composition
code (Refer to the
table at the right.)
<Solder composition code of lead-free solder>
Solder composition
Sn-Ag-Cu
Sn-Ag-Bi
Sn-Ag-Bi-Cu
Sn-Zn-Bi
Sn-In-Ag-Bi
Sn-Cu-Ni
Sn-Ag-Sb
Bi-Sn-Ag-P
Bi-Sn-Ag
a
b
z
i
n
s
p
Solder composition code
a
[14]LeadFree.fm 1 ページ ２００５年３月２４日 木曜日 午後７時７分

COPYRIGHT 2003 BY SHARP CORPORATION
All rights reserved.
Printed in Japan.
No part of this publication may be reproduced,
stored in a retrieval system, or transmitted,
in any form or by any means,
electronic, mechanical, photocopying, recording, or otherwise,
without prior written permission of the publisher.
Trademark acknowledgments
Windows and Windows NT are trademarks of Microsoft Corporation in the U.S.A.
and other countries.
IBM and PC/AT are trademarks of International Business Machines Corporation.
PCL is a trademark of Hewlett-Packard Company.
Pentium is a registered trademark of Intel Corporation.
All other trademarks and copyrights are the property of their respective owners.
SHARP CORPORATION
Digital Document System Group
Quality Enhancement Center
Yamatokoriyama, Nara 639-1186, Japan
N
c
All rights reserved.
Printed in Japan.
No part of this publication may be reproduced,
stored in a retrieval system, or transmitted,
in any form or by any means,
electronic, mechanical, photocopying, recording, or otherwise,
without prior written permission of the publisher.
Trademark acknowledgments
Windows and Windows NT are trademarks of Microsoft Corporation in the U.S.A.
and other countries.
IBM and PC/AT are trademarks of International Business Machines Corporation.
PCL is a trademark of Hewlett-Packard Company.
Pentium is a registered trademark of Intel Corporation.
All other trademarks and copyrights are the property of their respective owners.
N
c
All rights reserved.
Printed in Japan.
No part of this publication may be reproduced,
stored in a retrieval system, or transmitted,
in any form or by any means,
electronic, mechanical, photocopying, recording, or otherwise,
without prior written permission of the publisher.
Trademark acknowledgments
Windows and Windows NT are trademarks of Microsoft Corporation in the U.S.A.
and other countries.
IBM and PC/AT are trademarks of International Business Machines Corporation.
PCL is a trademark of Hewlett-Packard Company.
Pentium is a registered trademark of Intel Corporation.
All other trademarks and copyrights are the property of their respective owners.
2005 Mar. Printed in Japan N
c
[00]COVER.fm 2 ページ ２００５年３月２４日 木曜日 午後６時５１分