SICK AS30 Prime Edge User manual

OPERATING INSTRUCTIONS
AS30 Core
Array Sensor

Described product
AS30 Core Edge / AS30 Core Position
Manufacturer
SICK AG
Erwin-Sick-Str. 1
79183 Waldkirch
Germany
Legal information
This work is protected by copyright. Any rights derived from the copyright shall be
reserved for SICK AG. Reproduction of this document or parts of this document is only
permissible within the limits of the legal determination of Copyright Law. Any modifica‐
tion, abridgment or translation of this document is prohibited without the express writ‐
ten permission of SICK AG.
The trademarks stated in this document are the property of their respective owner.
© SICK AG. All rights reserved.
Original document
This document is an original document of SICK AG.
2006/42/EC
NO
SAFETY
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Contents
1 About this document........................................................................ 5
1.1 Information on the operating instructions.............................................. 5
1.2 Scope......................................................................................................... 5
1.3 Explanation of symbols............................................................................ 5
1.4 Further information................................................................................... 6
1.5 Customer service...................................................................................... 6
2 Safety information............................................................................ 7
2.1 Intended use............................................................................................. 7
2.2 Improper use............................................................................................. 7
2.3 Limitation of liability................................................................................. 7
2.4 Requirements for skilled persons and operating personnel.................. 8
2.5 Hazard warnings and operational safety................................................. 8
2.6 Eye safety.................................................................................................. 8
2.7 Repair........................................................................................................ 9
3 Product description........................................................................... 10
3.1 Product ID.................................................................................................. 10
3.2 Product features and functions............................................................... 11
4 Mounting............................................................................................. 12
4.1 Scope of delivery....................................................................................... 12
4.2 Installation requirements......................................................................... 12
4.3 Mounting the device................................................................................. 12
5 Electrical installation........................................................................ 14
5.1 Notes on electrical installation................................................................ 14
5.2 Note on the swivel connector................................................................... 15
5.3 Pin assignment of the connections......................................................... 15
5.4 Connecting the supply voltage................................................................. 15
5.5 Wiring the interfaces................................................................................ 16
6 Operation............................................................................................ 18
6.1 Edge teach-in and area teach-in.............................................................. 18
6.2 Operating elements.................................................................................. 20
6.3 AS30 Core menu tree............................................................................... 22
6.4 Additional settings via SOPAS.................................................................. 23
7 Troubleshooting................................................................................. 29
7.1 Possible errors during operation............................................................. 29
8 Maintenance...................................................................................... 30
8.1 Maintenance............................................................................................. 30
8.2 Cleaning the device.................................................................................. 30
CONTENTS
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9 Decommissioning............................................................................. 32
9.1 Disassembly and disposal....................................................................... 32
9.2 Returning devices..................................................................................... 32
10 Technical data.................................................................................... 33
10.1 General data............................................................................................. 33
10.2 Dimensional drawing................................................................................ 34
11 Accessories........................................................................................ 36
12 Annex.................................................................................................. 37
12.1 EU declaration of conformity.................................................................... 37
12.2 Certification according to UL60947-5-2................................................. 37
12.3 Licenses.................................................................................................... 37
CONTENTS
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1 About this document
1.1 Information on the operating instructions
These operating instructions provide important information on how to use devices from
SICK AG.
Prerequisites for safe work are:
•Compliance with all safety notes and handling instructions supplied
•Compliance with local work safety regulations and general safety regulations for
device applications
The operating instructions are intended to be used by qualified personnel and electrical
specialists.
NOTE
Read these operating instructions carefully before starting any work on the device, in
order to familiarize yourself with the device and its functions.
The instructions constitute an integral part of the product and are to be stored in the
immediate vicinity of the device so they remain accessible to staff at all times. Should
the device be passed on to a third party, these operating instructions should be handed
over with it.
These operating instructions do not provide information on operating the machine in
which the device is integrated. For information about this, refer to the operating instruc‐
tions of the specific machine.
1.2 Scope
These operating instructions serve to incorporate the device into a customer system.
Step-by-step instructions are given for all required actions.
These instructions apply to all listed device variants of the product.
Available device variants are listed on the online product page.
bwww.sick.com/AS30
Commissioning is described using one particular device variant as an example.
Simplified device designation in the document
In the following, the sensor is referred to in simplified form as “AS30” or “device”.
1.3 Explanation of symbols
Warnings and important information in this document are labeled with symbols. The
warnings are introduced by signal words that indicate the extent of the danger. These
warnings must be observed at all times and care must be taken to avoid accidents, per‐
sonal injury, and material damage.
DANGER
… indicates a situation of imminent danger, which will lead to a fatality or serious
injuries if not prevented.
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WARNING
… indicates a potentially dangerous situation, which may lead to a fatality or serious
injuries if not prevented.
CAUTION
… indicates a potentially dangerous situation, which may lead to minor/slight injuries if
not prevented.
NOTICE
… indicates a potentially harmful situation, which may lead to material damage if not
prevented.
NOTE
… highlights useful tips and recommendations as well as information for efficient and
trouble-free operation.
1.4 Further information
NOTE
All the documentation available for the device can be found on the online product page
at:
bwww.sick.com/AS30
The following information is available for download from this page:
•Type-specific online data sheets for device variants, containing technical data and
dimensional drawings
•EU declaration of conformity for the product family
•Dimensional drawings and 3D CAD dimension models in various electronic for‐
mats
•These operating instructions, available in English and German, and in other lan‐
guages if necessary
•Other publications related to the devices described here
•Publications dealing with accessories
•IO-Link device description IODD, driver file SDD for the configuration software
SOPAS ET and technical information IO-Link v1.1.
1.5 Customer service
If you require any technical information, our customer service department will be happy
to help. To find your agency, see the final page of this document.
NOTE
Before calling, make a note of all type label data such as type code, serial number, etc.,
to ensure faster processing.
1 ABOUT THIS DOCUMENT
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2 Safety information
2.1 Intended use
The AS30 array sensor is an opto-electronic sensor for the optical, non-contact detec‐
tion of contrast edges.
The array sensor is designed for mounting and may only be operated according to its
intended function. For this reason, the array sensor is not equipped with direct safety
devices.
The system designer must provide measures to ensure the safety of persons and sys‐
tems in accordance with the legal guidelines.
SICK AG assumes no liability for losses or damage arising from the use of the product,
either directly or indirectly. This applies in particular to use of the product that does not
conform to its intended purpose and is not described in this documentation.
2.2 Improper use
•The device does not constitute a safety-relevant device according to the EC
Machinery Directive (2006/42/EC).
•The device must not be used in explosion-hazardous areas.
•Any other use that is not described as intended use is prohibited.
•Any use of accessories not specifically approved by SICK AG is at your own risk.
The device is not suitable for the following applications (this list is not exhaustive):
•As a safety device to protect persons, their hands, or other body parts
•Underwater
•In explosion-hazardous areas
•Outdoors, without additional protection
NOTICE
Danger due to improper use!
Any improper use can result in dangerous situations.
Therefore, observe the following information:
bThe device should be used only in line with intended use specifications.
bAll information in these operating instructions must be strictly complied with.
2.3 Limitation of liability
Applicable standards and regulations, the latest state of technological development,
and our many years of knowledge and experience have all been taken into account
when assembling the data and information contained in these operating instructions.
The manufacturer accepts no liability for damage caused by:
■Failure to observe the operating instructions
■Improper use
■Use by untrained personnel
■Unauthorized conversions
■Technical modifications
■Use of unauthorized spare parts, wear and tear parts, and accessories
With special variants, where optional extras have been ordered, or owing to the latest
technical changes, the actual scope of delivery may vary from the features and illustra‐
tions shown here.
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2.4 Requirements for skilled persons and operating personnel
WARNING
Risk of injury due to insufficient training!
Improper handling of the device may result in considerable personal injury and material
damage.
■All work must only ever be carried out by the stipulated persons.
The operating instructions state the following qualification requirements for the various
areas of work:
■Instructed personnel have been briefed by the operating entity about the tasks
assigned to them and about potential dangers arising from improper action.
■Skilled personnel have the specialist training, skills, and experience, as well as
knowledge of the relevant regulations, to be able to perform tasks assigned to
them and to detect and avoid any potential dangers independently.
■Electricians have the specialist training, skills, and experience, as well as knowl‐
edge of the relevant standards and provisions to be able to carry out work on elec‐
trical systems and to detect and avoid any potential dangers independently. In Ger‐
many, electricians must meet the specifications of the BGV A3 Work Safety Regu‐
lations (e.g., Master Electrician). Other relevant regulations applicable in other
countries must be observed.
The following qualifications are required for various activities:
Activities Qualification
Mounting, maintenance ■Basic practical technical training
■Knowledge of the current safety regulations in the workplace
Electrical installation,
device replacement
■Practical electrical training
■Knowledge of current electrical safety regulations
■Knowledge of the operation and control of the devices in their
particular application
Commissioning,
configuration
■Basic knowledge of the design and setup of the described con‐
nections and interfaces
■Basic knowledge of data transmission
■Knowledge of the operation and control of the devices in their
particular application
Operation of the devices in
their particular application
■Knowledge of the operation and control of the devices in their
particular application
■Knowledge of the software and hardware environment in the
application
2.5 Hazard warnings and operational safety
Please observe the safety notes and the warnings listed here and in other chapters of
these operating instructions to reduce the possibility of risks to health and avoid dan‐
gerous situations.
2.6 Eye safety
CAUTION
The device is equipped with LEDs. The device meets the criteria of risk group 1 accord‐
ing to IEC 62471:2006. No special measures are required (e.g., eye protection).
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2.7 Repair
The product is a replacement device. The device is not intended to be repaired. Interfer‐
ence with or modifications to the device on the part of the customer will invalidate any
warranty claims against SICK AG.
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3 Product description
3.1 Product ID
3.1.1 Type label
1device designation
2Date of manufacture and serial number
3Pin assignment
4Electrical data and environmental data
52D-Code
6Article number
3.1.2 Type code
Table 1: Type code
1 2 - 3 4 5 6 7 8 9 10 11 12 13 14
AS 30 - E B M 4 3 4 I 2 1 0 A 00
Position Meaning
1 Basic type AS = array sensor
2 Type number 30 = current generation
3 Application E = edge
W = width
P = position
C = center
4 Switching output B = push/pull
5 Type of light M = white
6 Field of view 3 = 30 mm
4 = 45 mm
5 = 50 mm
7 Distance 1 = 25 mm
3 = 100 mm
8 Connection 4 = M12, 5-pin, Qa, Q, MF
9 Communication I = IO-Link
10 HMI 1 = LED +3 buttons
2 = TFT +3 buttons
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Position Meaning
11 Core/Prime/Pro 1 = Core
2 = Prime
3 = Pro
12 Filter 0 = no filter
13 Type of device M = sample device
S = special device
A = SMART Task
B = special device with SMART
Task
Z = standard
14 Sequential no. for SMART
Task/special/sample
01 = 0
... (= Increment = 1)
99 = 0
ZZ = standard
3.2 Product features and functions
3.2.1 Device view
2
1 3 54
Figure 1: AS30 Core
1Fixing hole
2Display and control panel
3Connection
4Fixing hole
5Light emission
3.2.2 Product characteristics
The AS30 Core array sensors can be used in any application that requires the detection
of an edge based on a clear contrast difference.
Edges with a low contrast difference on transparent or reflective materials can be
detected using a Prime device and the Reflector setting.
This variant of the AS30 Core provides 2 operating modes:
•Edge:
Detection and positioning of an edge, for example for edge guiding (smoothed
position value).
•Position:
Detection and positioning of an edge for highly accurate positioning (accurate posi‐
tion value).
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4 Mounting
4.1 Scope of delivery
•Array sensor in the version ordered
•Quickstart
4.2 Installation requirements
•For the typical space requirements for the device, see the type-specific dimen‐
sional drawing, see "Technical data", page 33.
•Comply with technical data, such as the permitted ambient conditions for opera‐
tion of the device (e.g., temperature range, EMC interference emissions, ground
potential).
•To prevent condensation, avoid exposing the device to rapid changes in tempera‐
ture.
•Protect the device from direct sunlight.
•The device must only be mounted using the pairs of fixing holes provided for this
purpose.
•Shock and vibration-free mounting.
4.3 Mounting the device
1. Install the sensor via the fixing hole so that the light spot is positioned (longitudi‐
nally or transversely depending on the operating mode) on the object to be
detected. Observe the sensing range variation and tolerances.
2. In the case of high-gloss materials, angle the AS30 Core Edge at >-8° at the side
for better detection reliability.
-8°/ 0° -8°/ 0°
l
X
Sensing distance/Reading field
25 mm / 30 mm 100 mm / 45 mm
1095581 1095582
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Sensing distance/Reading field
25 mm / 30 mm 100 mm / 45 mm
1095583 1095584
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5 Electrical installation
5.1 Notes on electrical installation
NOTICE
Equipment damage due to incorrect supply voltage!
An incorrect supply voltage may result in damage to the equipment.
■Only operate the device with safety/protective extra-low voltage (SELV/PELV).
■The sensor is a device of protection class III.
NOTICE
Equipment damage due to incorrect supply voltage!
An incorrect supply voltage may result in damage to the equipment.
•Only operate the device with an LPS (limited power source) in accordance with IEC
60950-1 or an NEC Class 2 power supply unit.
NOTICE
Equipment damage or unpredictable operation due to working with live parts!
Working with live parts may result in unpredictable operation.
■Only carry out wiring work when the power is off.
■Only connect and disconnect electrical connections when the power is off.
■The electrical installation must only be performed by electrically qualified person‐
nel.
■Standard safety requirements must be observed when working on electrical sys‐
tems!
■Only switch on the supply voltage for the device when the connection tasks have
been completed and the wiring has been thoroughly checked.
■When using extension cables with open ends, ensure that bare wire ends do not
come into contact with each other (risk of short-circuit when supply voltage is
switched on!). Wires must be appropriately insulated from each other.
■Wire cross-sections in the supply cable from the user’s power system must be
selected in accordance with the applicable standards.
■The sensor must be protected with a fuse suitable for the cross-circuit of the con‐
necting cable.
■Only operate the device with an LPS (limited power source) in accordance with IEC
60950-1 or an NEC Class 2 power supply unit.
■All circuits connected to the device must be designed as SELV/PELV circuits.
NOTE
Layout of data cables
■Implement the shielding design correctly and completely.
■To avoid interference, e.g., from switching power supplies, motors, clocked drives,
and contactors, always use cables and layouts that are suitable for EMC.
■Do not lay cables over long distances in parallel with voltage supply cables and
motor cables in cable channels.
The IP enclosure rating for the device is only achieved under the following conditions:
■The cables plugged into the connections are screwed tight.
If these instructions are not complied with, the IP enclosure rating for the device is not
guaranteed!
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5.2 Note on the swivel connector
NOTICE
Damage to the connector unit from over-tightening!
The connector unit on the device has two opposite end positions.
■Do not rotate the connector unit from either of the two end positions by more than
180°.
5.3 Pin assignment of the connections
5.3.1 Pin assignment of the connections
AS30
1 - BN L+
2 - WH Qa
3 - BU M
4 - BK C/Q
5 - GY MF
12
43
5
Legend
L+ = Supply voltage
Qa = Analog output (edge information)
M = Ground
C/Q = Communication and switching output
MF = External input, external teach-in, Ql1 output, Ql2 output, input for changing the
reading and searching direction
NOTICE
Crosstalk can occur on the analog output in IO-Link operation. Simultaneous operation
is not recommended.
5.4 Connecting the supply voltage
NOTICE
Risk of damage to the device!
The device can become damaged if it is connected to a voltage supply that is already
switched on.
•Only connect the device when the supply cable is de-energized.
The device must be connected to a power supply unit with the following properties:
•Supply voltage DC 18 V –30 V (SELV/PELV as per currently valid standards)
•Electricity source with at least 3.1 W power
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To ensure protection against short-circuits/overload in the customer’s supply cables,
the wire cross-sections used must be appropriately selected and protected.
5.5 Wiring the interfaces
5.5.1 Wiring the digital inputs
Pin 5 can be used as a digital input for an external teach-in or for changing the reading
and edge searching direction.
Voltage level at the input starts the corresponding function of the device.
Electrical values
High: 12 V ≤ U ≤ UV
Low: 0 V ≤ U ≤ 9 V
5.5.2 Wiring the digital outputs
In each case, the digital outputs are short-circuit protected and overcurrent protected.
Push/pull switching behavior
Electrical values
The sum current (100 mA) must be switched on for all digital outputs.
Push/pull
High: VS − 3 V
Low: ≤ 3 V
In the case of a push/pull sensor with PNP switching behavior, the signal must be
inverted in the control system in order to obtain the same result as a sensor with NPN
switching behavior.
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Edge
PWR
EDGE
PWR
EDGE
PWR
EDGE
Position
PWR
EDGE
PWR
EDGE
PWR
EDGE
Q
Push-
pull
(≤
100 mA
)
+ (L+)
Q
! (M)
+ (L+)
Q
! (M)
+ (L+)
Q
! (M)
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6 Operation
NOTICE
In this chapter, the operation of the sensor from the control panel or via the SOPAS con‐
figuration software is described.
The SOPAS ET software can be downloaded from the following link:https://
www.sick.com/de/en/sopas-engineering-tool-2018/p/p367244
The driver for this product can be found at www.sick.com/AS30.
This chapter will first describe how to operate the sensor from the control panel.
Some additional settings that are not available from the control panel are described in
see "Additional settings via SOPAS", page 23.
6.1 Edge teach-in and area teach-in
By default, the detection of edges also works without teach-in. The sensor detects the
first edge in the reading field starting from the male connector side. The sensor
switches as soon as an edge is detected in the reading field and outputs this as a posi‐
tion value.
If a teach-in has been performed, only the taught-in edges are detected and their posi‐
tion values outputted. This can increase the process reliability in some applications.
To commission the device, it is necessary to accurately align the device as described in
see "Mounting the device", page 12.
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1. Display in RUN mode: If LEDs 1 and 5 light up, no edge has been detected in the
reading field or the taught-in edge has been lost.
If LED 1 on the left lights up, the edge was lost on the head side.
If LED 5 on the right lights up, the edge was lost on the male connector side.
2. To open the operating menu, press SET. Select the Edge Teach menu item.
3. Edge Teach selected. To teach-in the device, the edge must be located in the read‐
ing field. If there are several edges in the reading field, the first edge is selected.
4. Edge has been taught in, Q1 and Q2 light up (depending on the Area Teach
selected before) if the teach-in was successful.
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5. Area Teach selected. To perform an area teach-in, the edge must be located at the
desired position within the reading field, the switching zones for Q1 and Q2 are
selected in the next step.
6. Definition of the switching window in relation to the taught-in edge: 1 LED lights
up: 2 mm switching window (Q1 switches from 2 mm before the taught-in edge
position to the end of the reading field, Q2 switches from the beginning of the
reading field up to 2 mm after the taught-in edge); 2 LEDs light up: 4 mm switching
window (Q1 switches from 4 mm before the taught-in edge position to the end of
the reading field, Q2 switches from the beginning of the reading field up to 4 mm
after the taught-in edge); 3 LEDs light up: 8 mm switching window (Q1 switches
from 8 mm before the taught-in edge position to the end of the reading field, Q2
switches from the beginning of the reading field up to 8 mm after the taught-in
edge); 4 LEDs light up = 16 mm switching window (Q1 switches from 16 mm
before the taught-in edge position to the end of the reading field, Q2 switches from
the beginning of the reading field up to 16 mm after the taught-in edge); 5 LEDs
light up: The entire reading field becomes a switching window
NOTE
The two teach-in methods (edge and area) should, if necessary, be carried out indepen‐
dently of one another.
6.2 Operating elements
2
1
3
Figure 2: Operating elements
Table 2: Operating elements and functions
Item Name Function
1 Navigation buttons
(plus (+) button, minus (-)
button), SET Taste
- The plus button navigates through the menu items and
increases values.
- The SET button opens the menu, confirms entries, or
switches to lower-level menus.
- The minus/ESC button switches to the previous menu
item, decreases values, or cancels the current operation
(press for > 3 s).
2 Bar graph
(5 LEDs)
- Q1 lights up when a switching event occurs (as set via
area teach-in).
- Q2 lights up when a switching event occurs (as set via
area teach-in).
If Q1 and Q2 light up, then the taught-in edge is within
the target zone (set via area teach-in - default: the whole
reading field).
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