SICK GLS621 User manual

OPERATING INSTRUCTIONS
GLS621
Grid localization

Described product
GLS621
Manufacturer
SICK AG
Erwin-Sick-Str. 1
79183 Waldkirch
Germany
Legal information
This work is protected by copyright. Any rights derived from the copyright shall be
reserved for SICK AG. Reproduction of this document or parts of this document is
only permissible within the limits of the legal determination of Copyright Law. Any modi‐
fication, abridgment or translation of this document is prohibited without the express
written permission of SICK AG.
The trademarks stated in this document are the property of their respective owner.
© SICK AG. All rights reserved.
Original document
This document is an original document of SICK AG.
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Contents
1 About this document........................................................................ 6
1.1 Information on the operating instructions.............................................. 6
1.2 Explanation of symbols............................................................................ 6
1.3 Further information................................................................................... 7
2 Safety information............................................................................ 8
2.1 Intended use............................................................................................. 8
2.2 Improper use............................................................................................. 8
2.3 Cybersecurity............................................................................................ 8
2.4 Limitation of liability................................................................................. 9
2.5 Modifications and conversions................................................................ 9
2.6 Requirements for skilled persons and operating personnel.................. 9
2.7 Operational safety and specific hazards................................................. 10
3 Product description........................................................................... 12
3.1 Scope of delivery....................................................................................... 12
3.2 Type label.................................................................................................. 12
3.3 Product overview....................................................................................... 12
3.4 Integrated illumination unit...................................................................... 13
3.5 Display and operating elements.............................................................. 14
3.6 Acoustic status indicator.......................................................................... 15
3.7 Function and use...................................................................................... 15
3.8 2D codes................................................................................................... 16
4 Transport and storage....................................................................... 18
4.1 Transport................................................................................................... 18
4.2 Unpacking.................................................................................................. 18
4.3 Transport inspection................................................................................. 18
4.4 Storage...................................................................................................... 18
5 Mounting............................................................................................. 19
5.1 Mounting instructions............................................................................... 19
5.2 Mounting location..................................................................................... 19
5.2.1 Determining alignment............................................................ 19
5.2.2 Working range.......................................................................... 20
5.2.3 Mounting angle........................................................................ 20
5.3 Assembling the product........................................................................... 22
6 Electrical installation........................................................................ 24
6.1 Wiring instructions.................................................................................... 24
6.1.1 Data cables.............................................................................. 25
6.2 Prerequisites for safe operation of the device........................................ 25
6.3 Connection diagrams............................................................................... 26
6.3.1 Service mode connection schematic..................................... 26
6.3.2 Connection principle for read mode....................................... 27
CONTENTS
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6.4 Pin assignments of electrical connections............................................. 28
6.4.1 Power/Serial Data/CAN........................................................... 28
6.4.2 Ethernet.................................................................................... 28
6.5 Connecting................................................................................................ 29
6.5.1 Connecting the supply voltage................................................ 29
6.5.2 Wiring the data interface......................................................... 29
6.5.3 CAN interface........................................................................... 30
7 Commissioning.................................................................................. 31
7.1 SOPASET configuration software............................................................ 31
7.2 Configuration with SOPAS ET................................................................... 31
7.2.1 Configuring the product manually.......................................... 31
7.2.2 Complete the configuration..................................................... 32
7.3 Saving the parameter set......................................................................... 32
7.4 External data back-up............................................................................... 33
7.5 MicroSD memory card.............................................................................. 34
7.6 Inserting and removing memory card..................................................... 34
7.7 Coordinate system.................................................................................... 35
8 Maintenance...................................................................................... 36
8.1 Maintenance plan..................................................................................... 36
8.2 Cleaning..................................................................................................... 36
9 Troubleshooting................................................................................. 38
9.1 General faults, warnings, and errors....................................................... 38
9.2 Displaying the status log.......................................................................... 38
9.3 Repairs...................................................................................................... 38
9.4 Returns...................................................................................................... 38
9.5 Replacing the product.............................................................................. 39
10 Decommissioning............................................................................. 41
10.1 Disposal..................................................................................................... 41
11 Technical data.................................................................................... 42
11.1 Features.................................................................................................... 42
11.2 Mechanics/electronics............................................................................. 42
11.3 Dimensional drawing................................................................................ 43
11.4 Performance............................................................................................. 44
11.5 Interfaces.................................................................................................. 44
11.6 Ambient data............................................................................................. 45
12 Accessories........................................................................................ 46
13 Annex.................................................................................................. 47
13.1 Declarations of conformity and certificates............................................ 47
13.2 Typical reference values during operation.............................................. 47
13.3 Signal assignment of cables with open cable end at one end.............. 49
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13.3.1 Power/Serial Data/CAN........................................................... 49
13.3.2 Power/Serial Data/CAN........................................................... 50
13.4 Licenses.................................................................................................... 51
CONTENTS
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1 About this document
1.1 Information on the operating instructions
These operating instructions provide important information on how to use devices from
SICK AG.
Prerequisites for safe work are:
•Compliance with all safety notes and handling instructions supplied.
•Compliance with local work safety regulations and general safety regulations for
device applications
The operating instructions are intended to be used by qualified personnel and electrical
specialists.
NOTE
Read these operating instructions carefully to familiarize yourself with the device and its
functions before commencing any work.
The operating instructions are an integral part of the product. Store the instructions
in the immediate vicinity of the device so they remain accessible to staff at all times.
Should the device be passed on to a third party, these operating instructions should be
handed over with it.
These operating instructions do not provide information on the handling and safe
operation of the machine or system in which the device is integrated. Information on
this can be found in the operating instructions for the machine or system.
1.2 Explanation of symbols
Warnings and important information in this document are labeled with symbols. Sig‐
nal words introduce the instructions and indicate the extent of the hazard. To avoid
accidents, damage, and personal injury, always comply with the instructions and act
carefully.
DANGER
…indicates a situation of imminent danger, which will lead to a fatality or serious
injuries if not prevented.
WARNING
…indicates a potentially dangerous situation, which may lead to a fatality or serious
injuries if not prevented.
CAUTION
…indicates a potentially dangerous situation, which may lead to minor/slight injuries if
not prevented.
NOTICE
…indicates a potentially harmful situation, which may lead to material damage if not
prevented.
NOTE
…highlights useful tips and recommendations as well as information for efficient and
trouble-free operation.
1 ABOUT THIS DOCUMENT
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1.3 Further information
More information can be found on the product page.
The call is made via the SICK Product ID: pid.sick.com/{P/N}/{S/N}
{P/N} corresponds to the part number of the product, see type label.
{S/N} corresponds to the serial number of the product, see type label (if indicated).
The following information is available depending on the product:
•Data sheets
•This document in all available language versions
•CAD files and dimensional drawings
•Certificates (e.g., declaration of conformity)
•Other publications
•Software
•Accessories
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2 Safety information
2.1 Intended use
The GLS621 is used for automatic localization of automatic guided vehicles (AGVs) in
warehouses, logistics and distribution. The device detects and decodes 2D codes which
are attached in the form of a grid on the floor. Using the data provided by the device,
the AGV is localized and repositioned by a higher-level controller (e.g. PLC). The device
supports 4Dpro connectivity.
The device is primarily designed for use in industrial and logistics areas. The device
meets the applicable requirements for industrial robustness, interfaces and data proc‐
essing.
SICK AG assumes no liability for losses or damage arising from the use of the product,
either directly or indirectly. This applies in particular to use of the product that does not
conform to its intended purpose and is not described in this documentation.
2.2 Improper use
Any use outside of the stated areas, in particular use outside of the technical specifica‐
tions and the requirements for intended use, will be deemed to be incorrect use.
•The device does not constitute a safety component in accordance with the respec‐
tive applicable safety standards for machines.
•The device must not be used in explosion-hazardous areas, in corrosive environ‐
ments or under extreme environmental conditions.
•The device must not be operated in the temperature range below 0°C.
•Any use of accessories not specifically approved by SICK AG is at your own risk.
WARNING
Danger due to improper use!
Any improper use can result in dangerous situations.
Therefore, observe the following information:
■Product should be used only in accordance with its intended use.
■All information in the documentation must be strictly observed.
■Shut down the product immediately in case of damage.
2.3 Cybersecurity
Overview
To protect against cybersecurity threats, it is necessary to continuously monitor and
maintain a comprehensive cybersecurity concept. A suitable concept consists of organi‐
zational, technical, procedural, electronic, and physical levels of defense and considers
suitable measures for different types of risks. The measures implemented in this
product can only support protection against cybersecurity threats if the product is used
as part of such a concept.
You will find further information at www.sick.com/psirt, e.g.:
•General information on cybersecurity
•Contact option for reporting vulnerabilities
•Information on known vulnerabilities (security advisories)
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2.4 Limitation of liability
Relevant standards and regulations, the latest technological developments, and our
many years of knowledge and experience have all been taken into account when
compiling the data and information contained in these operating instructions. The
manufacturer accepts no liability for damage caused by:
■Non-adherence to the product documentation (e.g., operating instructions)
■Incorrect use
■Use of untrained staff
■Unauthorized conversions or repair
■Technical modifications
■Use of unauthorized spare parts, consumables, and accessories
2.5 Modifications and conversions
NOTICE
Modifications and conversions to the device may result in unforeseeable dangers.
Interrupting or modifying the device or SICK software will invalidate any warranty claims
against SICK AG. This applies in particular to opening the housing, even as part of
mounting and electrical installation.
2.6 Requirements for skilled persons and operating personnel
WARNING
Risk of injury due to insufficient training.
Improper handling of the device may result in considerable personal injury and material
damage.
■All work must only ever be carried out by the stipulated persons.
The following qualifications are required for various activities:
Table 1: Activities and technical requirements
Activities Qualification
Mounting, maintenance ■Basic practical technical training
■Knowledge of the current safety regulations in the workplace
Electrical installation,
device replacement
■Practical electrical training
■Knowledge of current electrical safety regulations
■Knowledge of the operation and control of the devices in their
particular application
Commissioning, configura‐
tion
■Basic knowledge of the computer operating system used
■Basic knowledge of the design and setup of the described
connections and interfaces
■Basic knowledge of data transmission
■Basic knowledge of the 2D technology (Data Matrix code, QR
code)
Operation of the device for
the particular application
■Knowledge of the operation and control of the devices in their
particular application
■Knowledge of the software and hardware environment for the
particular application
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2.7 Operational safety and specific hazards
Please observe the safety notes and the warnings listed here and in other sections
of this product documentation to reduce the possibility of risks to health and avoid
dangerous situations.
Danger due to visible radiation is product-specific. See the technical data for more
information.
The product is fitted with LEDs in risk group 0. The accessible radiation from these
LEDs does not pose a danger to the eyes or skin.
CAUTION
Optical radiation: LED risk group 1, visible radiation, 400nm to 780nm
The LEDs may pose a danger to the eyes in the event of incorrect use.
■Do not look into the light source intentionally.
■Do not open the housing. Opening the housing will not switch off the light source.
Opening the housing may increase the level of risk.
■Comply with the current national regulations on photobiological security of lamps
and lamp systems.
If the product is operated in conjunction with external illumination units, the risks
described here may be exceeded. This must be taken into consideration by users on a
case-by-case basis.
CAUTION
Optical radiation: Class 1 Laser Product
The accessible radiation does not pose a danger when viewed directly for up to 100
seconds. It may pose a danger to the eyes and skin in the event of incorrect use.
■Do not open the housing. Opening the housing may increase the level of risk.
■Current national regulations regarding laser protection must be observed.
Caution – Use of controls or adjustments or performance of procedures other than
those specified herein may result in hazardous radiation exposure.
For both radiation types:
It is not possible to entirely rule out temporary disorienting optical effects, particularly
in conditions of dim lighting. Disorienting optical effects may come in the form of
dazzle, flash blindness, afterimages, photosensitive epilepsy, or impairment of color
vision, for example.
CAUTION
Risk of injury due to hot device surface.
The surface of the device can become hot.
•Before performing work on the device (e.g. mounting, cleaning, disassembly),
switch off the device and allow it to cool down.
•Ensure good dissipation of excess heat from the device to the surroundings.
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WARNING
Electrical voltage!
Electrical voltage can cause severe injury or death.
■Work on electrical systems must only be performed by qualified electricians.
■The power supply must be disconnected when attaching and detaching electrical
connections.
■The product must only be connected to a voltage supply as set out in the require‐
ments in the operating instructions.
■National and regional regulations must be complied with.
■Safety requirements relating to work on electrical systems must be complied with.
WARNING
Risk of injury and damage caused by potential equalization currents!
Improper grounding can lead to dangerous equipotential bonding currents, which may
in turn lead to dangerous voltages on metallic surfaces, such as the housing. Electrical
voltage can cause severe injury or death.
■Work on electrical systems must only be performed by qualified electricians.
■Follow the notes in the operating instructions.
■Install the grounding for the product and the system in accordance with national
and regional regulations.
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3 Product description
3.1 Scope of delivery
Table 2: Scope of delivery
No. of
units
Component Note
1 Product in the type ordered M12 female connector for Ethernet sealed with
tightly-fastened protective cap
Without bracket and optional connecting cables
2 Sliding nut, 5.5mm deep, with
M5 threaded fixing hole
Alternative mounting option for the device instead
of the threaded mounting hole
Use in pairs
1 Printed safety notes, multilin‐
gual
Brief information and general safety notes
The actual scope of delivery may differ for special designs, additional orders or due to
the latest technical changes.
3.2 Type label
The type label gives information for identification of the device.
5
6
7
12
3
4
621
DE 79276
-Reute
Made in Germany
MAC 00:06:77:05:2E:11
Manufactured: January 2022
V2D621G-2MSXBB5
P/N: 1101204
1801 0001
S/N:
Exchange
DC ±20% 4W12-24 Imax=1,8A
8
5
GLS
1Type designation according to type code
2Part number
3serial number
4Supply voltage, power consumption and maximum current consumption
5Certificates and symbols
6MAC address (placeholder)
7Date of manufacture
8Data Matrix code with product data and link to product page
3.3 Product overview
Important information
NOTICE
Damage to the swivel connector from over-rotation
•The swivel connector may be moved up to a maximum of 180° from end point to
end point. Do not exceed the respective limit position.
•Carry out the rotational movement slowly.
3 PRODUCT DESCRIPTION
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Product overview
8
6
Ready
Read Diagn
Result
TeachIn
LED
Auto-Setup
Data
Autofocus
LNK TX
Userdefined
300
200
100
70
40
100
0
[mm] [%]
2
3
a
ß
7
9
4
á
ã
à
1
5
1
14 threaded mounting holes, M5: blind tapped hole; 5mm deep; max. depth of thread
5mm
2Ethernet connection (female connector, M12, 4-pin, D-coded)
3Power/Serial Data/CAN connection (male connector, M12, 17-pin, A-coded)
4Viewing window with four LEDs, integrated illumination unit
52 sliding nuts, M5; 5.5mm deep; as an alternative method of mounting the product
6Swivel connector (swivel range 180°)
7Bar graph
8beeper (under housing cover)
95 status LEDs (2 levels)
ß2 function keys
àCover with 2 fixing screws (TX6 key, captive)
áUSB connection (female connector, Micro-B type, 5-pin, for temporary use as service
interface)
âCard slot for microSD memory card
ãStatus LED, status indicator for the microSD memory card
Further topics
•Dimensional drawing
3.4 Integrated illumination unit
1
3
2
1
1
1
Figure 1: Integrated illumination unit
PRODUCT DESCRIPTION 3
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14 LEDs (color: visible red light, visible blue light; position: 2 on the left, 2 on the right)
2Feedback-LED (color: visible green light, e.g. for Good Read)
3Laser alignment aid, can be deactivated (color: visible red light)
3.5 Display and operating elements
Overview
Ready
Read Diagn
Result
TeachIn
LED
Auto-Setup
Data
Autofocus
LNK TX
Userdefined
300
200
100
70
40
100
0
[mm] [%]
O
O
O
O
O
1
3
24
1Status LEDs and product functions
2Function buttons
3Bar graph
4Status LED of the microSD memory card
Important information
NOTE
The function keys are not available.
Status LEDs
Table 3: Status LEDs
Display LED Color Status
Ready OGreen The product is ready for operation
ORed Hardware or software error
Result OGreen Read operation successful
ORed Read operation unsuccessful
LED OGreen Read mode: illumination on, internal reading interval open
Data OYellow Data output via host interface
LNK TX ÖGreen Data traffic via Ethernet
MicroSD OGreen The product does not directly signal access (read, write) to
the memory card. The MicroSD status LED shows when the
saving process is finished when permanently saving the
parameter set.
•When the device starts saving, the MicroSD status LED
goes out.
•When the product has finished saving, the MicroSD sta‐
tus LED lights up green again.
O = illuminated; Ö = flashing
PROFINET operation (single port)
The Ready status LED signals the product status in the PROFINET network.
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Table 4: LEDs in PROFINET operation (single port)
Ready LED Product status Remarks
Green com‐
ponents
Red compo‐
nents
OoThe product is ready for
operation.
OÖ
Flashes
every
0.5seconds.
PROFINET is activated in
the product. The product is
not connected to the PRO‐
FINET IO controller (PLC) or
the product is not config‐
ured.
To not use PROFINET, deactivate
PROFINET.
In the default configuration of the
product, automatic PROFINET net‐
work detection is activated. This
detects during startup whether the
product is in a PROFINET environ‐
ment and activates PROFINET auto‐
matically.
To apply the changed settings, per‐
manently save the changes and
restart the product.
ÖÖThe flashing function is acti‐
vated via the configuration
software.
The red and green components of
the LED flash alternately.
Prerequisite: PROFINET is activated
in the product.
O = lights up; Ö = flashes; o = does not light up
Product functions
Table 5: Product functions
Function Description
Read Diagn (read diag‐
nosis)
Percentage evaluation: the product records images. The product uses
the current settings of the read properties to decode them. With the 0
to 100% bar graph, the product shows the read rate of the last 10%
(90% to 100%).
The bar graph display is activated in standard read mode.
Autofocus The product adjusts to the working distance. The product permanently
stores this working distance.
3.6 Acoustic status indicator
The beeper (buzzer) is located under the cover on the top of the product. The beeper
can be switched off.
In read mode, the beeper indicates a selectable event with a signal tone (default: event
= Good Read).
3.7 Function and use
The product localizes automated guided vehicles (AGVs) using 2D codes.
The product is mounted on the underside of the AGV. The 2D codes are attached in the
form of a grid on the floor. The individual 2D codes are numbered and contain position
information. The product detects and decodes 2D codes. The product uses the host
interface to send the read data, the additionally detected X- and Y-coordinates and the
angle of shift to a higher-level controller (e.g. PLC). Using this data, the AGV is localized
and repositioned by the controller.
PRODUCT DESCRIPTION 3
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LECTOR
SICK
621
Figure 2: Application description: localization and positioning of the AGV
3.8 2D codes
Multicode label
Multicode labels can be used for localization. A multicode label consists of several Data
Matrix codes. We recommend using the SICK multicode label as it is optimally tailored
to the application. Using the multicode label from SICK also enables the highest travel
speeds to be achieved. The multicode label is available as an accessory.
1Data Matrix code
2Helper line for alignment
3Grayscale (testing of print quality of the customer print)
4Center point of the multicode label
5Distance between code and center point (testing of the dimensions of the customer print)
6Number of the label (letters and numbers can be adjusted for the customer)
3 PRODUCT DESCRIPTION
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Single 2D codes
Alternatively, single 2D codes provided by the customer can be used. The 2D codes
must meet specific requirements on the code resolution depending on the working
distance and the mounting direction.
Further topics
•Requirements on the code resolution of single 2D codes: Typical reference values
during operation
PRODUCT DESCRIPTION 3
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4 Transport and storage
4.1 Transport
NOTICE
Damage due to improper transport!
■The product must be packaged with protection against shock and damp.
■Recommendation: Use the original packaging.
■Note the symbols on the packaging.
■Do not remove packaging until immediately before you start mounting.
4.2 Unpacking
•To protect the device against condensation, allow it to equilibrate with the ambient
temperature before unpacking if necessary.
•Handle the device with care and protect it from mechanical damage.
•To avoid ingress of dust and water, only remove the protective elements, e.g.
protective caps of the electrical connections just before attaching the connecting
cable.
4.3 Transport inspection
Immediately upon receipt in Goods-in, check the delivery for completeness and for any
damage that may have occurred in transit. In the case of transit damage that is visible
externally, proceed as follows:
•Do not accept the delivery or only do so conditionally.
•Note the scope of damage on the transport documents or on the transport compa‐
ny's delivery note.
•File a complaint.
NOTE
Complaints regarding defects should be filed as soon as these are detected. Damage
claims are only valid before the applicable complaint deadlines.
4.4 Storage
•Electrical connections are provided with a protective cap.
•Do not store outdoors.
•Store in a place protected from moisture and dust.
•Recommendation: Use the original packaging.
•To allow any residual dampness to evaporate, do not package in airtight contain‐
ers.
•Do not expose to any aggressive substances.
•Protect from sunlight.
•Avoid mechanical shocks.
•Storage temperature: see "Technical data", page 42.
•Relative humidity: see "Technical data", page 42.
•For storage periods of longer than 3months, check the general condition of all
components and packaging on a regular basis.
4 TRANSPORT AND STORAGE
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5 Mounting
5.1 Mounting instructions
•Observe the technical data.
•Protect the sensor from direct and indirect sunlight.
•To prevent condensation, avoid exposing the device to rapid changes in tempera‐
ture.
•The mounting site has to be designed for the weight of the device.
•Ensure a good dissipation of excess heat from the device to the surroundings, in
particular at higher ambient temperatures. Good heat transfer from the device can
be achieved, for example, by using a bracket on the mounting base or by ensuring
that the back of the device is located at a sufficient distance from the wall of an
enclosure.
•Make sure the device has a clear view of the codes.
•The substrate over which the AGV moves must be level.
5.2 Mounting location
5.2.1 Determining alignment
Alignment at maximum reading field width:
Ready
Result
LED
Data
LNK TX
LECTOR
SICK
621
Figure 3: Mounting in the direction of movement of the AGV
Alignment at maximum transport speed of the AGV:
LECTOR
SICK
621
Figure 4: Mounting opposite to the direction of movement of the AGV
The selected alignment affects the speed of the AGV and the size of the field of view
depending on the configured working distance and the 2D codes used, see "Typical
reference values during operation", page 47.
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5.2.2 Working range
The possible working range for reading is 70mm to 500mm. These values refer to
the reading of a Data Matrix code with a resolution of 0.7mm. The working distance is
measured starting from the housing edge.
1
3
2
Figure 5: Field of view geometry
1Workspace
2Depth of field
3Field of view
The device uses the Auto Setup function to automatically set the focus position to the
working distance. The function can be executed in SOPAS ET.
The focus position is valid for one working distance. The device does not perform auto‐
matic tracking (auto focus) if, for example, the working distance changes significantly.
NOTE
After successful calibration, do not change the working distance of the device and the
reading distance set in SOPAS ET.
If these settings are changed, the device must be recalibrated.
The set working distance effects the speed of the AGV and the size of the field of view
depending on the mounting alignment and the 2D codes used, see "Typical reference
values during operation", page 47.
5.2.3 Mounting angle
Important information
NOTE
If problems with reflections occur, use a polarizing filter (part number: 2088228), see
"Accessories", page 46.
NOTE
Use the latest version of the SOPASET configuration software.
Versions older than SOPASET Version 2018.04 are not compatible with the device.
Adjusting the mounting angle
Align the device at a 90° angle to the surface so that the beta (β) and gamma (γ)
angles are set to exactly 0°. Check the beta (β) and gamma (γ) angles in SOPASET, see
"Configuring the product manually", page 31.
Adjustment of the alpha angle (α) is only relevant when using single 2D codes (not a
multicode label). Adjust the alpha (α) angle to change the coordinate system of the field
of view, see "Configuring the product manually", page 31.
5 MOUNTING
20 O P E R A T I N G I N S T R U C T I O N S | GLS621 8024289/1H7Q/2023-04-27 | SICK
Subject to change without notice
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