SICK WS24-2 Series User manual

OPERATING INSTRUCTIONS
WS/WE24-2
Compact photoelectric sensors
en, de, fr, pt, it, es, zh, ja, ru

OPERATING INSTRUCTIONS
WS/WE24-2
Compact photoelectric sensors
en, de, fr, pt, it, es, zh, ja, ru
de
en
es
fr
it
ja
pt
ru
zh

Described product
W24-2
WS/WE24-2
Manufacturer
SICK AG
Erwin-Sick-Str. 1
79183 Waldkirch
Germany
Legal information
This work is protected by copyright. Any rights derived from the copyright shall be
reserved for SICK AG. Reproduction of this document or parts of this document is only
permissible within the limits of the legal determination of Copyright Law. Any modifica‐
tion, abridgment or translation of this document is prohibited without the express writ‐
ten permission of SICK AG.
The trademarks stated in this document are the property of their respective owner.
© SICK AG. All rights reserved.
Original document
This document is an original document of SICK AG.
2006/42/EC
NO
SAFETY
8008782.14BT | SICK
Subject to change without notice 3

Contents
1 General safety notes......................................................................... 5
1.1 Safety notes.............................................................................................. 5
2 Notes on UL approval........................................................................ 5
3 Correct use......................................................................................... 5
4 Operating elements and status indicators.................................... 5
5 Mounting............................................................................................. 6
6 Electrical installation........................................................................ 6
6.1 WS/WE24-2Bxxx, WS/WE24-2Vxxx......................................................... 7
6.2 WS/WE24-2Rxxx....................................................................................... 8
7 Additional functions.......................................................................... 9
8 Commissioning.................................................................................. 10
9 Devices with special features.......................................................... 12
10 Troubleshooting................................................................................. 12
11 Disassembly and disposal............................................................... 13
12 Maintenance...................................................................................... 13
13 Technical data.................................................................................... 13
13.1 Dimensional drawing................................................................................ 15
CONTENTS
48008782.14BT | SICK
Subject to change without notice

1 General safety notes
1.1 Safety notes
■Read the operating instructions before commissioning.
■
Connection, mounting, and setting may only be performed by skilled per‐
son.
■
2006/42/EC
NO
SAFETY
Not a safety component in accordance with the EU Machinery Directive.
■
When commissioning, protect the device from moisture and contamination.
■These operating instructions contain information required during the life cycle of
the sensor.
2 Notes on UL approval
The device must be supplied by a Class 2 source of supply.
UL Environmental Rating: Enclosure type 1
3 Correct use
The WSE24-2 is an opto-electronic through-beam photoelectric sensor (referred to as
"sensor" in the following) for the optical, non-contact detection of objects, animals, and
persons. A sender (WS) and a receiver (WE) are required for operation. If the product is
used for any other purpose or modified in any way, any warranty claim against SICK AG
shall become void.
4 Operating elements and status indicators
Table 1: Display and operating elements
WE-2Bx4x
t2
t2
t1
t1
t1+ t2
t0
PNP
NPN
D
H
1
2
3
6
4
5
7
1Yellow LED indicator
2Potentiometer: adjust‐
ment of sensitivity
WE24-2Xx3x
PNP
NPN
D
H
1
2
3
4
1Yellow LED indicator
2Potentiometer: adjust‐
ment of sensitivity
WE-2Rx4x
t2
t2
t1
t1
t1+ t2
t0
D
H
1
2
3
5
4
6
1Yellow LED indicator
2Potentiometer: adjust‐
ment of sensitivity
WE-2Rx3x
D
H
1
2
3
1Yellow LED indicator
2Potentiometer: adjust‐
ment of sensitivity
GENERAL SAFETY NOTES 1
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3Switch: light (L) / dark
(D)
4Switch: NPN/PNP
5Potentiometer: adjust‐
ment of time delay t2
6Potentiometer: adjust‐
ment of time delay t1
7Potentiometer: adjust‐
ment of time stage
3Switch: light (L) / dark
(D)
4Switch: NPN/PNP
3Switch: light (L) / dark
(D)
4Potentiometer: adjust‐
ment of time delay t2
5Potentiometer: adjust‐
ment of time delay t1
6Potentiometer: adjust‐
ment of time stage
3Switch: light (L) / dark
(D)
5 Mounting
Mount sensors (sender and receiver) using suitable mounting brackets (see the SICK
range of accessories). Align the sender and receiver with each other.
NOTE
Swap the sender and receiver arrangement at every second through-beam photoelec‐
tric sensor and ensure that there is sufficient distance between the through-beam pho‐
toelectric sensors.
Receiver (WE)
Receiver (WE)
Sender (WS)
Sender (WS)
Sender (WS)
Receiver (WE)
Figure 1: Arrangement of several through-beam photoelectric sensors
Note the sensor’s maximum permissible tightening torque of 2 Nm.
6 Electrical installation
The sensors must be connected in a voltage-free state. The following information must
be observed, depending on the connection type:
– Plug connection: note pin assignment: when the lid is open, the male connector
can be swiveled horizontally and vertically.
– Terminal connection: Note the permissible cable diameter of 5 to 10 mm. When
the lid is open, the M16 connector can be swiveled horizontally and vertically.
Unscrew the M16 connector and remove sealing plug. Lead voltage-free supply
cable through and connect sensor in accordance with table 2 and table 5.
Retighten M16 connector with seal so that the IP enclosure rating of the device is
ensured.
5 MOUNTING
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Figure 2: Opening the sensor Figure 3: Electrical connection
Only apply voltage/switch on the power supply once all electrical connections have
been established.
Explanation of the connection diagram (Tables 2-8) which are divided up into DC and
AC/DC devices:
Alarm = alarm output (see table 2 and Additional functions)
n. c. = not connected
NC = normally closed
NO = normally open
Q / Q = switching outputs
TE/Test = test input (see table 2 and table 8)
6.1 WS/WE24-2Bxxx, WS/WE24-2Vxxx
UB: 10 . 30 V DC, see "Technical data", page 13
Table 2: DC, WS
WS24-2 D3x3 D2x0 D4x0 D5x0
1+ (L+) + (L+) + (L+) + (L+)
2- (M) - (M) Test Test
3Test - - (M) - (M)
4- - n.c. n.c.
5- Test - n.c.
IN = 4 A
1 2 3 4 5
0.14 ... 1.5 mm2
IN = 4 A
12
4 3
12
5
4 3
ELECTRICAL INSTALLATION 6
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Table 3: DC, WE
WE24-2 B3x3 B2x0 B4x0 V5x0
1+ (L+) + (L+) + (L+) + (L+)
2- (M) - (M) n.c. n.c.
3Q/Q- - (M) - (M)
4-Q/QQ/QQ/Q
5- - - Alarm
IN = 4 A
1 2 3 4 5
0.14 ... 1.5 mm2
IN = 4 A
12
4 3
12
5
4 3
Table 4: DC
H
D
3
NPN
PNP
4
H, PNP: Q/Q (≤ 100 mA)
+ (L+)
Q/Q
– (M)
+ (L+)
Q/Q
– (M)
D, PNP: Q/Q (≤ 100 mA)
+ (L+)
Q/Q
– (M)
+ (L+)
Q/Q
– (M)
H, NPN: Q/Q (≤ 100 mA)
+ (L+)
Q/Q
– (M)
+ (L+)
Q/Q
– (M)
D, NPN: Q/Q (≤ 100 mA)
+ (L+)
Q/Q
– (M)
+ (L+)
Q/Q
– (M)
6.2 WS/WE24-2Rxxx
UB 20 V ... 250 V AC/DC, see "Technical data", page 13
6 ELECTRICAL INSTALLATION
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Table 5: AC/DC
WS24-2U2x0 WE24-2R2x0
1L1 / + L1 / +
2N / - N / -
3- Relay
4- Relay
5- Relay
1 2 3 4 5
0.14 ... 1.5 mm2
IN = 4 A
1 2 3 4 5
0.14 ... 1.5 mm2
IN = 4 A
Table 6: AC/DC relay
Relay
H
D
3WE24-2R2x0
H
3
4
5
3
4
5
Imax. = 4A@250V AC
4A@24V DC
0.125A@250 V DC
UL: 4A @ 250 V AC, general
use
4A @ 250 V AC, resistive
(NO)
3A @ 250 V AC, resistive
(NC)
4A @ 24 V DC, NO, general
use
3A @ 24 V DC, NC, general
use
R300
B300 (NO contacts only)
D
3
4
5
3
4
5
WE24-2R5x8, WE24-2R5x9: Imax. = 2.5 A @ 250 V AC, 2.5 A @ 24 V DC, 0.125 A @250
VDC
7Additional functions
Alarm
Alarm output: the sensor (WE24-2Vxxx) features a pre-failure notification output
(“Alarm” in connection diagram [see "WS/WE24-2Bxxx, WS/WE24-2Vxxx", page 7]),
which issues a notification if the sensor is only ready for operation to a limited extent.
ADDITIONAL FUNCTIONS 7
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Possible causes: sensor is contaminated, sensor is out of alignment. PNP: alarm → M
signal reserve > 50% LOW, NPN: alarm → L+ signal reserve > 50% HIGH. The LED indi‐
cator flashes in this case.
Table 7: Alarm
Alarm (≤ 100 mA)
+ (L+)
Alarm
– (M)
+ (L+)
Alarm
– (M)
Test input
Test input: the WS24-2B / -V sensors feature a test input (“TI” or “Test” on the connec‐
tion diagram [see "WS/WE24-2Bxxx, WS/WE24-2Vxxx", page 7 and see table 8]), which
can be used to switch the sender off and, therefore, check that the sensor is function‐
ing correctly: if female cable connectors with LED indicators are used, you have to
ensure that the TI is assigned accordingly.
There must be no object between the sender and receiver; activate the test input (see
the connection diagram [see "WS/WE24-2Bxxx, WS/WE24-2Vxxx", page 7 and see
table 8], TE at 0 V). The send LED is shut down or the detection of an object is simu‐
lated. Use the following table to check the function. If the switching output fails to
behave in accordance with the following table, check the application conditions. See
section Fault diagnosis.
Table 8: Test
Test
+ (L+)
Test
– (M)
+ (L+)
Test
– (M)
8 Commissioning
1Alignment
Align the sender with the receiver. Select the position so that the red emitted light beam
hits the receiver. Tip: use white paper or a reflector as an alignment aid. The sender must
have a clear view of the receiver with no object in the path of the beam [see figure 4]. You
must ensure that the optical openings (front screen) of the sensors are completely clear.
7 ADDITIONAL FUNCTIONS
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Figure 4: Alignment
2Sensing range
Observe application conditions: adjust the distance between the sensor and the reflector
according to the corresponding diagram [see figure 5] (x = sensing range, y = operating
reserve).
If several through-beam photoelectric sensors which are installed next to one another are
to be used, we recommend swapping the sender/receiver arrangement at every second
through-beam photoelectric sensor and ensuring that there is sufficient distance between
the through-beam photoelectric sensors. By doing this, mutual interference can be pre‐
vented [see figure 1].
100
10
1
sensing range
typ. max. sensing range
m 10 20 30 40 50 60
Figure 5: Characteristics
0 10
(32.81)
20
(65.62)
30
(98.43)
40
(131.23)
50
(164.04)
60
(196.85)
Distance in m (feet)
Sensing range Sensing range max.
50 600
Figure 6: Bar graph
3Sensitivity setting
Sensor with potentiometer: open the sensor cover and protective hood, make sure that no
dirt has gotten into the sensor.
The sensitivity is adjusted with the potentiometer (type: without stop). Clockwise rotation:
operating reserve increased; counterclockwise rotation: operating reserve reduced. We rec‐
ommend setting the potentiometer to “Maximum”.
The sensor is adjusted and ready for operation.
4Time function setting
WSE24-2xx4x: t0= no time delay, t1 = time delay, t2 = time delay; for -2R: 0 = relay deacti‐
vated, 1 = relay active. Time delay selector switch can be set on the device according to the
following graphic.
Time stages: 0.5 ... 10 s can be adjusted.
COMMISSIONING 8
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Subject to change without notice 11

0
1 2
+
0.5 ... 10 sec.
0.5 ... 10 sec.
0.5 ... 10 sec.
Figure 7: Time functions
9 Devices with special features
WSE24-2xx4x: with static front-screen heating for use in environments with gradual
temperature changes within the +5 °C ... +15 °C range.
WS/WE24-2V530S01: M12 male connector, 5-pin, glass front screen, dynamic power
heating on the rear side of the glass, current consumption: sender 150 mA, receiver
140 mA. The dynamic power heating is automatically switched on and off depending on
the ambient temperature (23-26 °C). For the use of quick temperature changes in the
range of <0 °C…+10 °C
10 Troubleshooting
The Troubleshooting table indicates measures to be taken if the sensor stops working.
Table 9: Troubleshooting
LED indicator/fault pattern Cause Measures
Yellow LED does not light up
even though the light beam is
aligned to the receiver and
there is no object in the path of
the beam
No voltage or voltage below
the limit values
Check the power supply,
check all electrical connec‐
tions (cables and plug connec‐
tions)
Voltage interruptions Ensure there is a stable power
supply without interruptions
Sensor is faulty If the power supply is OK,
replace the sensor
No object in beam path, no out‐
put signal
Test input (Test) is not con‐
nected properly
Check connection of the test
input. When using female
cable connectors with LED
indicators, make sure the test
input is assigned correspond‐
ingly.
Yellow LED flashes; if Alarm is
present then take note of the
corresponding output signal
Sensor is still ready for opera‐
tion, but the operating condi‐
tions are not ideal
Check operating conditions:
align light beam (light stop)
completely on the receiver/
cleaning of optical surfaces /if
potentiometer is set to max.
9 DEVICES WITH SPECIAL FEATURES
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LED indicator/fault pattern Cause Measures
sensitivity: reduce distance
between sender and
receiver /Check sensing range
and adjust if necessary.
Yellow LED lights up, no object
in the path of the beam
The beam of light of a photo‐
electric through-beam sensor
hits the receiver of another
(neighboring) photoelectric
through-beam sensor
Swap the sender and receiver
arrangement at every sec‐
ond through-beam photoelec‐
tric sensor and ensure that
there is sufficient distance
between the through-beam
photoelectric sensors.
11 Disassembly and disposal
The sensor must be disposed of according to the applicable country-specific regula‐
tions. Efforts should be made during the disposal process to recycle the constituent
materials (particularly precious metals).
NOTE
Disposal of batteries, electric and electronic devices
•According to international directives, batteries, accumulators and electrical or
electronic devices must not be disposed of in general waste.
•The owner is obliged by law to return this devices at the end of their life to the
respective public collection points.
•
This symbol on the product, its package or in this document, indicates
that a product is subject to these regulations.
12 Maintenance
SICK sensors are maintenance-free.
We recommend doing the following regularly:
•Clean the external lens surfaces
•Check the screw connections and plug-in connections
No modifications may be made to devices.
Subject to change without notice. Specified product properties and technical data are
not written guarantees.
13 Technical data
Table 10: Technical data
WS/WE24-2B /
-2V
-2R
Sensing range 0 ... 50 m 0 ... 50 m
Sensing range max. 0 ... 60 m 0 ... 60 m
Light spot diameter/distance Ø 700 mm (50
m)
Ø 700 mm (50
m)
DISASSEMBLY AND DISPOSAL 11
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WS/WE24-2B /
-2V
-2R
Supply voltage UBDC 10 ... 30 V AC / DC 20 ...
250 V1)
Output current Imax. 100 mA
Switching current (switching voltage) Imax. 4 A @ 250 V AC,
4 A @ 24 V DC,
0.125 A @ 250 V
DC2)
Switching frequency 1000 Hz3) 10 Hz 3)
Max. response time ≤ 500 µs4) ≤ 10 ms4)
Enclosure rating5) -2B2x0, -2B3x3,
-2D2x0, -2D3x3:
IP67
-2B4x0, -2V5x0,
-2D4x0, -2D5x0:
IP696)
-2R2x0, -2U2x0:
IP67
Protection class II7) II7)
Circuit protection A, B, C8) A, C8)
Ambient operating temperature –40 °C ...
+60 °C
–40 °C ...
+60 °C
1) Limit values; terminal connection: permissible wire cross-sections 0.14 to 1.5 mm2; male connector:
≤ 4 A
2) Usage category: AC-15, DC-13 (EN 60947-1)
3) With light / dark ratio 1:1
4) Signal transit time with resistive load
5) Pursuant to EN 60529
6) Replaces IP69 K pursuant to ISO 20653: 2013-03
7) Rated insulation voltage Ui 250 V, overvoltage category II
8) A = UB-connections reverse polarity protected
B = inputs and output reverse-polarity protected
C = Interference suppression
13 TECHNICAL DATA
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13.1 Dimensional drawing
48 (1.89)
max. 32
(1.26)
27
(1.06)
10
(0.39)
M5
87.5 (3.44)
4.7
(0.19)
11.8
(0.46)
30 (1.18)
65 (2.56)
1
2
3
5
6
14
(0.55)
6.5
(0.26)
14
(0.55)
17.5
(0.69)
4
Figure 8: Dimensional drawing
1Alignment sight
2LED signal strength indicator
3Center of optical axis
4M5 threaded mounting hole, 6 mm deep
5M5 threaded mounting hole, through-hole
6M16 screw fixing and plug rotatable by 90°
TECHNICAL DATA 13
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BETRIEBSANLEITUNG
WS/WE24-2
Kompakt-Lichtschranken
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Beschriebenes Produkt
W24-2
WS/WE24-2
Hersteller
SICK AG
Erwin-Sick-Str. 1
79183 Waldkirch
Deutschland
Rechtliche Hinweise
Dieses Werk ist urheberrechtlich geschützt. Die dadurch begründeten Rechte bleiben
bei der Firma SICK AG. Die Vervielfältigung des Werks oder von Teilen dieses Werks ist
nur in den Grenzen der gesetzlichen Bestimmungen des Urheberrechtsgesetzes zuläs‐
sig. Jede Änderung, Kürzung oder Übersetzung des Werks ohne ausdrückliche schriftli‐
che Zustimmung der Firma SICK AG ist untersagt.
Die in diesem Dokument genannten Marken sind Eigentum ihrer jeweiligen Inhaber.
© SICK AG. Alle Rechte vorbehalten.
Originaldokument
Dieses Dokument ist ein Originaldokument der SICK AG.
2006/42/EC
NO
SAFETY
8008782.14BT | SICK
Subject to change without notice 17

Inhalt
14 Allgemeine Sicherheitshinweise..................................................... 19
14.1 Sicherheitshinweise.................................................................................. 19
15 Hinweise zur UL Zulassung.............................................................. 19
16 Bestimmungsgemäße Verwendung............................................... 19
17 Bedien- und Anzeigeelemente........................................................ 19
18 Montage.............................................................................................. 20
19 Elektrische Installation..................................................................... 20
19.1 WS/WE24-2Bxxx, WS/WE24-2Vxxx......................................................... 21
19.2 WS/WE24-2Rxxx....................................................................................... 22
20 Zusatzfunktionen.............................................................................. 23
21 Inbetriebnahme................................................................................. 24
22 Geräte mit besonderen Merkmalen............................................... 26
23 Störungsbehebung............................................................................ 26
24 Demontage und Entsorgung............................................................ 27
25 Wartung.............................................................................................. 27
26 Technische Daten.............................................................................. 28
26.1 Maßzeichnung........................................................................................... 29
INHALT
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14 Allgemeine Sicherheitshinweise
14.1 Sicherheitshinweise
■Vor der Inbetriebnahme die Betriebsanleitung lesen.
■
Anschluss, Montage und Einstellung nur durch Fachpersonal.
■
2006/42/EC
NO
SAFETY
Kein Sicherheitsbauteil gemäß EU-Maschinenrichtlinie.
■
Gerät bei Inbetriebnahme vor Feuchte und Verunreinigung schützen.
■Diese Betriebsanleitung enthält Informationen, die während des Lebenszyklus des
Sensors notwendig sind.
15 Hinweise zur UL Zulassung
The device must be supplied by a Class 2 source of supply.
UL Environmental Rating: Enclosure type 1
16 Bestimmungsgemäße Verwendung
Die WSE24-2 ist eine optoelektronische Einweg-Lichtschranke (im Folgenden Sensor
genannt) und wird zum optischen, berührungslosen Erfassen von Sachen, Tieren und
Personen eingesetzt. Zum Betrieb ist ein Sender (WS) und ein Empfänger (WE) erforder‐
lich. Bei jeder anderen Verwendung und bei Veränderungen am Produkt verfällt jegli‐
cher Gewährleistungsanspruch gegenüber der SICK AG.
17 Bedien- und Anzeigeelemente
Tabelle 11: Anzeige- und Bedienelemente
WE-2Bx4x
t2
t2
t1
t1
t1+ t2
t0
PNP
NPN
D
H
1
2
3
6
4
5
7
1Gelbe Anzeige LED
2Potentiometer: Einstel‐
lung der Empfindlich‐
keit
WE24-2Xx3x
PNP
NPN
D
H
1
2
3
4
1Gelbe Anzeige LED
2Potentiometer: Einstel‐
lung der Empfindlich‐
keit
WE-2Rx4x
t2
t2
t1
t1
t1+ t2
t0
D
H
1
2
3
5
4
6
1Gelbe Anzeige LED
2Potentiometer: Einstel‐
lung der Empfindlich‐
keit
WE-2Rx3x
D
H
1
2
3
1Gelbe Anzeige LED
2Potentiometer: Einstel‐
lung der Empfindlich‐
keit
ALLGEMEINE SICHERHEITSHINWEISE 14
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3Schalter: hell (H) /
dunkel (D)
4Schalter: NPN / PNP
5Potentiometer: Einstel‐
lung Zeitverzögerung
t2
6Potentiometer: Einstel‐
lung Zeitverzögerung
t1
7Potentiometer: Einstel‐
lung Zeitstufe
3Schalter: hell (H) /
dunkel (D)
4Schalter: NPN / PNP
3Schalter: hell (H) /
dunkel (D)
4Potentiometer: Einstel‐
lung Zeitverzögerung
t2
5Potentiometer: Einstel‐
lung Zeitverzögerung
t1
6Potentiometer: Einstel‐
lung Zeitstufe
3Schalter: hell (H) /
dunkel (D)
18 Montage
Sensoren (Sender und Empfänger) an geeignete Befestigungswinkel montieren (siehe
SICK-Zubehör-Programm). Sender und Empfänger zueinander ausrichten.
HINWEIS
Bei jeder zweiten Einweg-Lichtschranke die Anordnung von Sender und Empfänger tau‐
schen, bzw. genügend Abstand zwischen den Einweg-Lichtschranken einhalten.
Receiver (WE)
Receiver (WE)
Sender (WS)
Sender (WS)
Sender (WS)
Receiver (WE)
Abbildung 9: Anordnung von mehreren Einweg-Lichtschranken
Maximal zulässiges Anzugsdrehmoment des Sensors von 2 Nm beachten.
19 Elektrische Installation
Anschluss der Sensoren muss spannungsfrei erfolgen. Je nach Anschlussart sind die
folgenden Informationen zu beachten:
– Steckeranschluss: Pinbelegung beachten: wenn der Deckel geöffnet ist, kann der
Stecker nach horizontal und vertikal geschwenkt werden
– Klemmenanschluss: Zulässigen Leitungsdurchmesser von 5 bis 10 mm beachten.
Wenn der Deckel geöffnet ist, kann die M16-Verschraubung nach horizontal und
vertikal geschwenkt werden. M16-Verschraubung lösen und Dichtungsstopfen ent‐
fernen. Spannungsfreie Versorgungsleitung durchführen und Sensor nach
Tabelle 12 und Tabelle 15 anschließen. M16-Verschraubung mit Dichtung wieder
anziehen, damit die IP-Schutzart des Gerätes sichergestellt wird.
18 MONTAGE
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