SICK LMS5 Series User manual

OPERATING INSTRUCTIONS
LMS5xx
2D LiDAR sensors

Described product
LMS5xx
Manufacturer
SICK AG
Erwin-Sick-Str. 1
79183 Waldkirch
Germany
Legal information
This work is protected by copyright. Any rights derived from the copyright shall be
reserved for SICK AG. Reproduction of this document or parts of this document is
only permissible within the limits of the legal determination of Copyright Law. Any modi‐
fication, abridgment or translation of this document is prohibited without the express
written permission of SICK AG.
The trademarks stated in this document are the property of their respective owner.
© SICK AG. All rights reserved.
Original document
This document is an original document of SICK AG.
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Contents
1 About this document........................................................................ 6
1.1 Information on the operating instructions.............................................. 6
1.2 Explanation of symbols............................................................................ 6
1.3 Further information................................................................................... 7
2 Safety information............................................................................ 8
2.1 Intended use............................................................................................. 8
2.2 Improper use............................................................................................. 8
2.3 Cybersecurity............................................................................................ 8
2.4 Limitation of liability................................................................................. 8
2.5 Modifications and conversions................................................................ 9
2.6 Requirements for skilled persons and operating personnel.................. 9
2.7 Operational safety and specific hazards................................................. 9
3 Product description........................................................................... 11
3.1 Scope of delivery....................................................................................... 11
3.2 Device variants......................................................................................... 11
3.2.1 Device views............................................................................. 12
3.2.2 Functional scope of the different device variants................. 13
3.2.3 Heavy Duty variants with ventilation element........................ 14
3.2.4 Extended Range variants........................................................ 16
3.3 Type code.................................................................................................. 17
3.4 Type label.................................................................................................. 17
3.5 Status indicators....................................................................................... 18
3.6 Principle of operation............................................................................... 19
3.6.1 Measurement principle........................................................... 19
3.6.2 Range finding........................................................................... 20
3.6.3 Direction measurement.......................................................... 20
3.6.4 Impact of object surfaces on the measurement................... 21
3.6.5 Distance between the device and the object/surface to be
monitored................................................................................. 22
3.6.6 Sensing range.......................................................................... 23
3.6.7 Beam diameter and measuring point distance..................... 24
3.6.8 Minimum object size................................................................ 27
3.6.9 Contamination measurement................................................. 28
3.6.10 Calculation of the field size for mobile applications.............. 29
3.6.10.1 Switching field length............................................. 29
3.6.10.2 Switching field width............................................... 31
3.7 Fields of application................................................................................. 31
3.7.1 Object measurement............................................................... 31
3.7.1.1 Basic parameters.................................................... 31
3.7.1.2 Interlaced mode...................................................... 33
3.7.1.3 Multi-echo analysis................................................. 35
3.7.1.4 Filter......................................................................... 35
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3.7.1.5 Output of measured values.................................... 38
3.7.1.6 RSSI values............................................................. 40
3.7.2 Field application....................................................................... 42
3.7.2.1 Detection fields....................................................... 43
3.7.2.2 Evaluation cases..................................................... 44
3.7.2.3 Linking of evaluation cases at the output............. 47
3.8 Inputs and outputs................................................................................... 47
3.9 Data interfaces......................................................................................... 50
3.10 Communicating data via telegrams......................................................... 51
4 Transport and storage....................................................................... 52
4.1 Transport................................................................................................... 52
4.2 Unpacking.................................................................................................. 52
4.3 Transport inspection................................................................................. 52
4.4 Storage...................................................................................................... 52
5 Mounting............................................................................................. 53
5.1 Mounting instructions............................................................................... 53
5.2 Mounting the device................................................................................. 53
5.3 Mounting multiple devices....................................................................... 54
6 Electrical installation........................................................................ 55
6.1 Wiring instructions.................................................................................... 55
6.2 Overview of the installation steps............................................................ 55
6.3 Prerequisites for safe operation of the device........................................ 56
6.4 Connections.............................................................................................. 59
6.4.1 Connections of the LMS500................................................... 59
6.4.2 Connections of LMS511, LMS581 and LMS511 Heavy
Duty.......................................................................................... 62
6.4.3 Connections of the LMS531 Security Outdoor...................... 64
6.4.4 Connections of the LMS511 with Harting male connector... 67
6.5 Preparing electrical installation............................................................... 68
6.5.1 SELV supply voltage................................................................. 68
6.5.2 Wire cross-sections for LMS500 Indoor................................. 68
6.5.3 Wire cross-sections for LMS5x1 Outdoor............................... 69
6.5.4 Cable reserve on system plug................................................. 70
6.5.5 General conditions for data interfaces.................................. 70
6.6 Performing the electrical installation...................................................... 70
6.6.1 Connection to the auxiliary interface (USB) and the Ether‐
net interface of the device...................................................... 70
6.6.2 LMS500: Wiring system plug.................................................. 71
6.6.3 LMS511/LMS531/LMS581: Connecting M12 round
connectors............................................................................... 72
6.6.4 Wiring the inputs and outputs................................................ 72
7 Commissioning.................................................................................. 76
7.1 Overview of the commissioning steps..................................................... 76
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7.2 SOPAS ET configuration software............................................................ 76
7.3 Establishing communication with the device......................................... 77
7.4 Initial commissioning................................................................................ 78
7.4.1 Parameterizing the LMS531 variants for security applica‐
tions.......................................................................................... 80
7.4.1.1 Default – Standard mode and Expertmode............. 81
7.4.1.2 Detection fields/monitored areas......................... 82
7.4.1.3 Operating mode...................................................... 82
7.4.1.4 Day/night switching (LMS531 Pro)........................ 83
7.4.1.5 Digital outputs and relay outputs.......................... 83
7.4.1.6 EasyTeach................................................................ 84
7.4.1.7 Special functions.................................................... 87
7.5 Connecting and performing a test measurement.................................. 90
8 Maintenance...................................................................................... 92
8.1 Cleaning..................................................................................................... 92
8.2 Maintenance plan..................................................................................... 92
8.3 Device replacement.................................................................................. 93
8.3.1 Exchange of the LMS500 Lite/PRO or LMS511 Heavy Duty
when reusing the previous system plug (parameter clon‐
ing)............................................................................................ 93
8.3.2 Complete replacement of the LMS511 Lite/PRO, LMS531
Lite/PRO Security and LMS581 PRO (without reuse of the
previous system plug).............................................................. 94
8.3.3 Parameter cloning (LMS500 Lite/PRO and LMS511 Heavy
Duty)......................................................................................... 95
9 Troubleshooting................................................................................. 96
9.1 Repairs...................................................................................................... 96
9.2 Returns...................................................................................................... 96
9.3 General faults, warnings, and errors....................................................... 96
9.3.1 LED fault indicators................................................................. 96
9.3.2 Indicators in the 7-segment display....................................... 97
9.3.3 Detailed fault analysis............................................................. 97
9.4 Disposal..................................................................................................... 98
10 Technical data.................................................................................... 99
10.1 Features.................................................................................................... 99
10.2 Performance............................................................................................. 102
10.3 Interfaces.................................................................................................. 103
10.4 Mechanics/electronics............................................................................. 105
10.5 Ambient data............................................................................................. 106
10.6 Dimensional drawings.............................................................................. 108
11 Accessories........................................................................................ 110
12 Annex.................................................................................................. 111
12.1 Declarations of conformity and certificates............................................ 111
CONTENTS
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1 About this document
1.1 Information on the operating instructions
These operating instructions provide important information on how to use devices from
SICK AG.
Prerequisites for safe work are:
•Compliance with all safety notes and handling instructions supplied.
•Compliance with local work safety regulations and general safety regulations for
device applications
The operating instructions are intended to be used by qualified personnel and electrical
specialists.
NOTE
Read these operating instructions carefully to familiarize yourself with the device and its
functions before commencing any work.
The operating instructions are an integral part of the product. Store the instructions
in the immediate vicinity of the device so they remain accessible to staff at all times.
Should the device be passed on to a third party, these operating instructions should be
handed over with it.
These operating instructions do not provide information on the handling and safe
operation of the machine or system in which the device is integrated. Information on
this can be found in the operating instructions for the machine or system.
1.2 Explanation of symbols
Warnings and important information in this document are labeled with symbols. Sig‐
nal words introduce the instructions and indicate the extent of the hazard. To avoid
accidents, damage, and personal injury, always comply with the instructions and act
carefully.
DANGER
…indicates a situation of imminent danger, which will lead to a fatality or serious
injuries if not prevented.
WARNING
…indicates a potentially dangerous situation, which may lead to a fatality or serious
injuries if not prevented.
CAUTION
…indicates a potentially dangerous situation, which may lead to minor/slight injuries if
not prevented.
NOTICE
…indicates a potentially harmful situation, which may lead to material damage if not
prevented.
NOTE
…highlights useful tips and recommendations as well as information for efficient and
trouble-free operation.
1 ABOUT THIS DOCUMENT
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1.3 Further information
More information can be found on the product page.
The call is made via the SICK Product ID: pid.sick.com/{P/N}/{S/N}
{P/N} corresponds to the part number of the product, see type label.
{S/N} corresponds to the serial number of the product, see type label (if indicated).
The following information is available depending on the product:
•Data sheets
•This document in all available language versions
•CAD files and dimensional drawings
•Certificates (e.g., declaration of conformity)
•Other publications
•Software
•Accessories
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2 Safety information
2.1 Intended use
The LMS5xx is a non-contact optical distance measurement sensor in standalone or
network operation based on a 2D-LiDAR sensor. It is suitable for applications which
demand precise, non-contact optical measuring contours and dimensioning. It can also
be used to implement systems for collision protection, object protection or access
monitoring, for example.
The device may only be put into operation by authorized staff and only in industrial
environments.
SICK AG assumes no liability for losses or damage arising from the use of the product,
either directly or indirectly. This applies in particular to use of the product that does not
conform to its intended purpose and is not described in this documentation.
2.2 Improper use
Any use outside of the stated areas, in particular use outside of the technical specifica‐
tions and the requirements for intended use, will be deemed to be incorrect use.
•The device does not constitute a safety component in accordance with the respec‐
tive applicable safety standards for machines.
•The device must not be used in explosion-hazardous areas, in corrosive environ‐
ments or under extreme environmental conditions.
•Any use of accessories not specifically approved by SICK AG is at your own risk.
WARNING
Danger due to improper use!
Any improper use can result in dangerous situations.
Therefore, observe the following information:
■Product should be used only in accordance with its intended use.
■All information in the documentation must be strictly observed.
■Shut down the product immediately in case of damage.
2.3 Cybersecurity
Overview
To protect against cybersecurity threats, it is necessary to continuously monitor and
maintain a comprehensive cybersecurity concept. A suitable concept consists of organi‐
zational, technical, procedural, electronic, and physical levels of defense and considers
suitable measures for different types of risks. The measures implemented in this
product can only support protection against cybersecurity threats if the product is used
as part of such a concept.
You will find further information at www.sick.com/psirt, e.g.:
•General information on cybersecurity
•Contact option for reporting vulnerabilities
•Information on known vulnerabilities (security advisories)
2.4 Limitation of liability
Relevant standards and regulations, the latest technological developments, and our
many years of knowledge and experience have all been taken into account when
compiling the data and information contained in these operating instructions. The
manufacturer accepts no liability for damage caused by:
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■Non-adherence to the product documentation (e.g., operating instructions)
■Incorrect use
■Use of untrained staff
■Unauthorized conversions or repair
■Technical modifications
■Use of unauthorized spare parts, consumables, and accessories
2.5 Modifications and conversions
NOTICE
Modifications and conversions to the device may result in unforeseeable dangers.
Interrupting or modifying the device or SICK software will invalidate any warranty claims
against SICK AG. This applies in particular to opening the housing, even as part of
mounting and electrical installation.
2.6 Requirements for skilled persons and operating personnel
WARNING
Risk of injury due to insufficient training.
Improper handling of the device may result in considerable personal injury and material
damage.
■All work must only ever be carried out by the stipulated persons.
The following qualifications are required for various activities:
Table 1: Activities and technical requirements
Activities Qualification
Mounting, maintenance ■Basic practical technical training
■Knowledge of the current safety regulations in the workplace
Electrical installation,
device replacement
■Practical electrical training
■Knowledge of current electrical safety regulations
■Knowledge of the operation and control of the devices in their
particular application
Commissioning, configura‐
tion
■Basic knowledge of the computer operating system used
■Basic knowledge of the design and setup of the described
connections and interfaces
■Basic knowledge of data transmission
Operation of the device for
the particular application
■Knowledge of the operation and control of the devices in their
particular application
■Knowledge of the software and hardware environment for the
particular application
2.7 Operational safety and specific hazards
Please observe the safety notes and the warnings listed here and in other sections
of this product documentation to reduce the possibility of risks to health and avoid
dangerous situations.
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CAUTION
Optical radiation: Class 1 Laser Product
The accessible radiation does not pose a danger when viewed directly for up to 100
seconds. It may pose a danger to the eyes and skin in the event of incorrect use.
■Do not open the housing. Opening the housing may increase the level of risk.
■Current national regulations regarding laser protection must be observed.
Caution – Use of controls or adjustments or performance of procedures other than
those specified herein may result in hazardous radiation exposure.
It is not possible to entirely rule out temporary disorienting optical effects, particularly
in conditions of dim lighting. Disorienting optical effects may come in the form of 
dazzle, flash blindness, afterimages, photosensitive epilepsy, or impairment of color
vision, for example.
WARNING
Electrical voltage!
Electrical voltage can cause severe injury or death.
■Work on electrical systems must only be performed by qualified electricians.
■The power supply must be disconnected when attaching and detaching electrical
connections.
■The product must only be connected to a voltage supply as set out in the require‐
ments in the operating instructions.
■National and regional regulations must be complied with.
■Safety requirements relating to work on electrical systems must be complied with.
WARNING
Risk of injury and damage caused by potential equalization currents!
Improper grounding can lead to dangerous equipotential bonding currents, which may
in turn lead to dangerous voltages on metallic surfaces, such as the housing. Electrical
voltage can cause severe injury or death.
■Work on electrical systems must only be performed by qualified electricians.
■Follow the notes in the operating instructions.
■Install the grounding for the product and the system in accordance with national
and regional regulations.
WARNING
Risk of injury due to damage to the device!
For reasons of safety, if a device shows visible signs of damage do not put it into
operation, or take it out of operation immediately.
Possible damage (depending on type):
•Housing: cracking, splitting or fracture
•Electrical connections (male connector or female connector): cracks or detach‐
ment from the housing
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