SICK MultiTask RAY10 Series User manual

OPERATING INSTRUCTIONS
RAY10
MultiTask photoelectric sensors

OPERATING INSTRUCTIONS
RAY10
MultiTask photoelectric sensors
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Described product
RAY10
Manufacturer
SICK AG
Erwin-Sick-Str. 1
79183 Waldkirch
Germany
Production location
SICK Product & Competence Center Americas, LLC
8633 Eagle Creek Parkway
Savage, MN 55378
USA
Legal information
This work is protected by copyright. Any rights derived from the copyright shall be
reserved for SICK AG. Reproduction of this document or parts of this document is only
permissible within the limits of the legal determination of Copyright Law. Any modifica‐
tion, abridgment or translation of this document is prohibited without the express writ‐
ten permission of SICK AG.
The trademarks stated in this document are the property of their respective owner.
© SICK AG. All rights reserved.
Original document
This document is an original document of SICK AG.
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Subject to change without notice 3

Contents
1 General safety notes......................................................................... 5
2 Notes on UL approval........................................................................ 5
3 Intended use...................................................................................... 5
4 Operating and status indicators...................................................... 5
5 Mounting............................................................................................. 5
6 Electrical installation........................................................................ 6
7 Commissioning.................................................................................. 9
8 Troubleshooting................................................................................. 13
9 Disassembly and disposal............................................................... 14
10 Maintenance...................................................................................... 14
11 Technical data.................................................................................... 15
11.1 Electrical and mechanical data............................................................... 15
11.2 Dimensional drawing................................................................................ 16
11.3 Process data structure............................................................................. 16
CONTENTS
48022198 | SICK
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1 General safety notes
■Read the operating instructions before commissioning.
■
Connection, mounting, and configuration may only be performed by trained
specialists.
■
2006/42/EG
NO
SAFETY
Not a safety component in accordance with the EU Machinery Directive.
■
When commissioning, protect the device from moisture and contamination.
■These operating instructions contain information required during the life cycle of
the sensor.
2 Notes on UL approval
UL Environmental Rating: Enclosure type 1
3 Intended use
The RAY10 is an opto-electronic photoelectric retro-reflective sensor (referred to as
“sensor” in the following) for the optical, non-contact detection of objects, animals, and
persons. A reflector is required for this product to function. If the product is used for any
other purpose or modified in any way, any warranty claim against SICK AG shall become
void.
4 Operating and status indicators
2
3
1
Figure 1: RAY10-xxxxBM /
RAY10-xxxxBN
RUNLODO
2
3
1
Figure 2: RAY10-xxxxBP
3
12
Figure 3: RAY10-xxxxBL
1Potentiometer / LED Indicator yellow: status of received light beam
2Potentiometer / LED Indicator green: supply voltage active
3BluePilot: Signal strength light bar during teach process / AutoAdapt indicator during run
mode
5 Mounting
Mount the sensor and the reflector using suitable mounting brackets (see the SICK
range of accessories). Align the sensor and reflector with each other.
Note the sensor's maximum permissible tightening torque of 0.65 Nm.
GENERAL SAFETY NOTES 1
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6 Electrical installation
Operation in standard I/O mode:
The sensors must be connected in a voltage-free state (UV = 0 V). The following informa‐
tion must be observed, depending on the connection type:
– Plug connection: note pin assignment
– Cable: wire color
Only apply voltage/switch on the voltage supply (UV > 0 V) once all electrical connec‐
tions have been established.
Operation in IO-Link mode: Connect the device to a suitable IO-Link master and inte‐
grate in the master or control via IODD/function block. The green LED indicator flashes
on the sensor. IODD and function block are available to download from www.sick.com
under the part number.
Explanation of the connection diagram (Tables 1-4):
Alarm = alarm output (see table 3 and table 7)
MF = multifunctional, programmable output
n. c. = not connected
QL1/C = switching output, IO-Link communication
DC: 10 ... 30 V DC, see "Technical data", page 15
Table 1: RAY10 with IO-Link
RAY10 -AB1xxxA00 -AB3xxxA00 -AB5xxxA00 -AB4xxxA00
1BN + (L+) + (L+) + (L+)
2WH MF MF MF
3BU - (M) - (M) - (M)
4BK QL1/C QL1/C QL1/C
Default: MF Q Q Q
Default QL1/C Q Q Q
0.14 mm2
AWG26
2
1
4
3
12
4 3
6 ELECTRICAL INSTALLATION
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Table 2: RAY10 without IO-Link
Push-Pull -AB1xxL -BA1xxL -AB3xxL -AB5xxL -BA3xxL -BA5xxL -AB4xxL -BA4xxL
PNP -PF1xxx -FP1xxx -PF3xxx -PF5xxx -FP3xxx -FP5xxx -PF4xxx -FP4xxx
NPN
-NE1xxx -EN1xxx -NE3xxx -NE5xxx -EN3xxx -EN5xxx -NE4xxx -EN4xxx
1BN + (L+) + (L+) + (L+) + (L+) + (L+) + (L+)
2WH QQQQQQ
3BU - (M) - (M) - (M) - (M) - (M) - (M)
4BK Q QQQQQ
0.14 mm2
AWG26
2
1
4
3
12
4 3
Table 3: RAY10 without IO-Link, Alarm
RAY10 -AT1xxL -BT1xxL -AT3xxL -AT5xxL -BT3xxL -BT5xxL -AT4xxL -BT4xxL
1BN + (L+) + (L+) + (L+) + (L+) + (L+) + (L+)
2WH Alarm Alarm Alarm Alarm Alarm Alarm
3BU - (M) - (M) - (M) - (M) - (M) - (M)
4BK Q QQQQQ
0.14 mm2
AWG26
2
1
4
3
12
4 3
Table 4: RAY10 without IO-Link
RAY10
-xxAxxx -xxBxxx -xxCZxx -xxDxxx
-xxExxx
1- + (L+) + (L+) + (L+) Q
2+ (L+) QQ Q Q
3Q - (M) - (M) - (M) + (L+)
4QQ - Q- (M)
5- (M) - - - -
2 5
1 2 3 4
32 1
34 2 1
34
12
ELECTRICAL INSTALLATION 6
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Table 5: Switching output
RAY10
-ABxxxx
-BAxxxx
-ATxxxx
-BTxxxx
Q
push-pull (≤ 100 mA)
+ (L+)
Q
‒ (M)
+ (L+)
Q
‒ (M)
Q
push-pull (≤ 100 mA)
+ (L+)
Q
‒ (M)
+ (L+)
Q
‒ (M)
Table 6: Switching output
PNP Q
(≤ 100 mA)
+ (L+)
Q
– (M)
+ (L+)
Q
– (M)
Q
(≤ 100 mA)
+ (L+)
Q
– (M)
+ (L+)
Q
– (M)
NPN Q
(≤ 100 mA)
+ (L+)
Q
– (M)
+ (L+)
Q
– (M)
Q
(≤ 100 mA)
+ (L+)
Q
– (M)
+ (L+)
Q
– (M)
6 ELECTRICAL INSTALLATION
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Table 7: Alarm
Alarm (≤ 100 mA)
+ (L+)
Alarm
– (M)
+ (L+)
Alarm
– (M)
7 Commissioning
1Alignment
Align the sensor with a suitable reflector. Select the position so that the red emitted light
beam hits the center of the reflector. The frontlens of the sensor and the reflector have to
be cleaned before teaching. The switch on the back side has to be turned to the right to
start teaching and also to the left for terminating teach procedure.
NOTE
Tip: Use the signal strength light bar on the back of the sensor to help you align it correctly.
The sensor must have a clear view of the reflector, with no object in the path of the beam
[ see figure 4]. You must ensure that the optical openings of the sensor and reflector are
completely clear.
Optimized alignment can be achieved and verified by using the signal strength light bar
located on the back cover of the sensor. The LEDs on the light bar will illuminate corre‐
sponding to the signal strength of light received by the sensor. When no blue LEDs are illu‐
minated, the sensor is receiving no or too little signal to switch the output. The first blue
LED will illuminate at the minimum switching threshold and the remaining blue LEDs will
continue to illuminate as the received light increases see figure 4 .
COMMISSIONING 7
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Figure 4: Alignment
NOTE
The adjustment of the height (1) should be separated from the adjustment of the angle (2).
Table 8: Adjustment
Figure 5: (1)
Figure 6: (2)
7 COMMISSIONING
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