SICK MPS-C User manual

OPERATING INSTRUCTIONS
MPS-C
Magnetic position sensor

Described product
MPS-C sensor for C-slot cylinders
Manufacturer
SICK AG
Erwin-Sick-Str. 1
79183 Waldkirch
Germany
Legal information
This work is protected by copyright. Any rights derived from the copyright shall be
reserved for SICK AG. Reproduction of this document or parts of this document is
only permissible within the limits of the legal determination of Copyright Law. Any modi‐
fication, abridgment or translation of this document is prohibited without the express
written permission of SICK AG.
The trademarks stated in this document are the property of their respective owner.
© SICK AG. All rights reserved.
Original document
This document is an original document of SICK AG.
2006/42/EC
NO
SAFETY
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Contents
1 About this document........................................................................ 5
1.1 Further information................................................................................... 5
1.2 Symbols and document conventions...................................................... 5
2 Safety information............................................................................ 6
2.1 Intended use............................................................................................. 6
2.2 Improper use............................................................................................. 6
2.3 Limitation of liability................................................................................. 6
2.4 Requirements for skilled persons and operating personnel.................. 7
2.5 Hazard warnings and operational safety................................................. 7
2.6 Repairs...................................................................................................... 7
3 Product description........................................................................... 8
3.1 Product ID.................................................................................................. 8
3.2 Product characteristics............................................................................ 8
4 Transport and storage....................................................................... 10
4.1 Transport................................................................................................... 10
4.2 Transport inspection................................................................................. 10
4.3 Storage...................................................................................................... 10
5 Mounting............................................................................................. 11
5.1 Preparation for mounting......................................................................... 11
5.2 Mounting the sensor................................................................................ 11
6 Electrical installation........................................................................ 13
6.1 Safety......................................................................................................... 13
6.2 Pin allocation of the connections............................................................ 15
6.3 Connecting the supply voltage................................................................. 15
6.4 Wiring the digital switching output........................................................... 16
7 Commissioning.................................................................................. 17
7.1 Overview of commissioning steps........................................................... 17
7.2 Commissioning the sensor for the first time.......................................... 17
8 Operation............................................................................................ 18
8.1 IO-Link....................................................................................................... 18
8.2 Operating and status indicators.............................................................. 18
8.3 General notes on operation..................................................................... 19
8.4 Teach-in mode........................................................................................... 22
9 Maintenance...................................................................................... 33
9.1 Maintenance............................................................................................. 33
9.2 Repairs...................................................................................................... 33
CONTENTS
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10 Decommissioning............................................................................. 34
11 Technical data.................................................................................... 35
11.1 Performance............................................................................................. 35
11.2 Interfaces.................................................................................................. 35
11.3 Mechanics/electronics............................................................................. 35
11.4 Ambient data............................................................................................. 36
12 Annex.................................................................................................. 37
12.1 Conformities and certificates................................................................... 37
CONTENTS
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1 About this document
1.1 Further information
You can find the product page with further information under the SICK Product ID at:
pid.sick.com/{P/N}.
P/N corresponds to the part number of the product.
The following information is available depending on the product:
•Data sheets
•These publication in all available languages
•CAD files and dimensional drawings
•Certificates (e.g., declaration of conformity)
•Other publications
•Software
•Accessories
1.2 Symbols and document conventions
Warnings and other notes
DANGER
Indicates a situation presenting imminent danger, which will lead to death or serious
injuries if not prevented.
WARNING
Indicates a situation presenting possible danger, which may lead to death or serious
injuries if not prevented.
CAUTION
Indicates a situation presenting possible danger, which may lead to moderate or minor
injuries if not prevented.
NOTICE
Indicates a situation presenting possible danger, which may lead to property damage if
not prevented.
NOTE
Highlights useful tips and recommendations as well as information for efficient and
trouble-free operation.
Instructions to action
bThe arrow denotes instructions to action.
1. The sequence of instructions is numbered.
2. Follow the order in which the numbered instructions are given.
✓The tick denotes the results of an action.
ABOUT THIS DOCUMENT 1
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2 Safety information
2.1 Intended use
The sensor from the MPS-C product family is an intelligent, magnetic position sensor. It
is used for non-contact detection of the piston stroke of pneumatic drives with axially
magnetized permanent magnets.
SICK AG assumes no liability for losses or damage arising from the use of the product,
either directly or indirectly. This applies in particular to use of the product that does not
conform to its intended purpose and is not described in this documentation.
NOTICE
Radio interference may occur when the sensor is used in residential areas!
bOnly use the device in industrial environments (EN 61000-6-4).
2.2 Improper use
•The sensor does not constitute a safety-relevant device according to the EC Machi‐
nery Directive (2006/42/EC).
•The sensor must not be used in explosion-hazardous areas.
•Any other use that is not described as intended use is prohibited.
•Any use of accessories not specifically approved by SICK AG is at your own risk.
•The sensor is not suitable for outdoor applications.
NOTICE
Danger due to improper use!
Any improper use can result in dangerous situations.
Therefore, take note of the following information:
bThe sensor should be used only in line with intended use specifications.
bAll information in these operating instructions must be strictly complied with.
2.3 Limitation of liability
Applicable standards and regulations, the latest state of technological development,
and our many years of knowledge and experience have all been taken into account
when assembling the data and information contained in these operating instructions.
The manufacturer accepts no liability for damage caused by:
■Failing to observe the operating instructions
■Improper use
■Use by untrained personnel
■Unauthorized conversions
■Technical modifications
■Use of unauthorized spare parts, consumables, and accessories
With special variants, where optional extras have been ordered, or owing to the latest
technical changes, the actual scope of delivery may vary from the features and illustra‐
tions shown here.
2 SAFETY INFORMATION
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2.4 Requirements for skilled persons and operating personnel
WARNING
Risk of injury due to insufficient training.
Improper handling of the sensor may result in considerable personal injury and material
damage.
■All work must only ever be carried out by the stipulated persons.
The operating instructions state the following qualification requirements for the various
areas of work:
■Instructed personnel have been briefed by the operating entity about the tasks
assigned to them and about potential dangers arising from improper action.
■Skilled personnel have the specialist training, skills, and experience, as well as
knowledge of the relevant regulations, to be able to perform tasks assigned to
them and to detect and avoid any potential dangers independently.
■Electricians have the specialist training, skills, and experience, as well as knowl‐
edge of the relevant standards and provisions to be able to carry out work on
electrical systems and to detect and avoid any potential dangers independently. In
Germany, electricians must meet the specifications of the BGVA3 Work Safety
Regulations (e.g.,Master Electrician). Other relevant regulations applicable in
other countries must be observed.
The following qualifications are required for various activities:
Activities Qualification
Mounting, maintenance ■Basic practical technical training
■Knowledge of the current safety regulations in the workplace
Electrical installation,
device replacement
■Practical electrical training
■Knowledge of current electrical safety regulations
■Knowledge of the operation and control of the devices in their
particular application
Commissioning, configura‐
tion
■Basic knowledge of the design and setup of the described
connections and interfaces
■Basic knowledge of data transmission
■Knowledge of the operation and control of the devices in their
particular application
Operation of the devices in
their particular application
■Knowledge of the operation and control of the devices in their
particular application
■Knowledge of the software and hardware environment in the
application
2.5 Hazard warnings and operational safety
Please observe the safety notes and the warnings listed here and in other chapters
of these operating instructions to reduce the possibility of risks to health and avoid
dangerous situations.
2.6 Repairs
Repair work on the sensor may only be performed by qualified and authorized person‐
nel from SICK AG. Interruptions or modifications to the sensor on the part of the
customer will invalidate any warranty claims against SICK AG.
SAFETY INFORMATION 2
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3 Product description
3.1 Product ID
3.1.1 Type label
The type label gives information for identification of the sensor.
3
2
1
1Type code
2Article number (P/N)
3Production date (yyww)
3.1.2 Device view
1 2 3 4 5 6
1Setscrew 2
2LED window 2
3LED window 1
4Keypad
5Setscrew 1
6Connection
3.2 Product characteristics
3.2.1 Product features
The MPS-C position sensor is used for non-contact linear position measurement mainly
on pneumatic cylinders, grippers, and slides with C-slots.
3.2.2 Operating principle
Principle of operation
The MPS-C determines the position of an encoder magnet via a row of Hall sensors.
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Resolution
The sensor resolution describes the minimum, specifiable magnet route change as
output by the sensor.
Sampling rate
The sampling rate indicates the time interval in which the signal is updated at the
outputs.
Speed
When specifying the speed, a distinction is made between “full stroke operation” and
“partial stroke operation”.
In full stroke operation, the piston stroke is less than the measuring range and the
magnet does not leave the measuring range.
In partial stroke operation, the piston stroke is greater than the measuring range and
the magnet leaves the measuring range.
The piston speed is max. 3m/s and max. 1.5m/s for full stroke and partial stroke
operation respectively.
Repeatability/Reproducibility
Repeatability/reproducibility is defined as any move to a preset position from the same
direction in every case.
Blind zone
blind zones
Figure 1: Sensor blind zones
The total length of the sensor is slightly longer than its measuring range. The difference
is called the blind zone. The blind zone is 7.5mm on each side.
Linearity error
The linearity error describes the maximum deviation of the output signal from an ideal
straight line. It is measured in millimeters.
PRODUCT DESCRIPTION 3
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4 Transport and storage
4.1 Transport
For your own safety, please read and observe the following notes:
NOTE
Damage to the sensor due to improper transport.
■The device must be packaged for transport with protection against shock and
damp.
■Recommendation: Use the original packaging as it provides the best protection.
■Transport should be performed by specialist staff only.
■The utmost care and attention is required at all times during unloading and
transportation on company premises.
■Note the symbols on the packaging.
■Do not remove packaging until immediately before you start mounting.
4.2 Transport inspection
Immediately upon receipt at the receiving work station, check the delivery for complete‐
ness and for any damage that may have occurred in transit. In the case of transit
damage that is visible externally, proceed as follows:
■Do not accept the delivery or only do so conditionally.
■Note the scope of damage on the transport documents or on the transport compa‐
ny’s delivery note.
■File a complaint.
NOTE
Complaints regarding defects should be filed as soon as these are detected. Damage
claims are only valid before the applicable complaint deadlines.
4.3 Storage
Store the device under the following conditions:
■Recommendation: Use the original packaging.
■Do not store outdoors.
■Store in a dry area that is protected from dust.
■So that any residual damp can evaporate, do not package in airtight containers.
■Do not expose to any aggressive substances.
■Protect from sunlight.
■Avoid mechanical shocks.
■Storage temperature: see "Technical data", page 35.
■Relative humidity: see "Technical data", page 35.
■For storage periods of longer than 3 months, check the general condition of all
components and packaging on a regular basis.
4 TRANSPORT AND STORAGE
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5 Mounting
5.1 Preparation for mounting
5.1.1 Mounting requirements
NOTICE
Radio interference may occur when the sensor is used in residential areas!
Only use the device in industrial environments (EN 61000-6-4).
■Typical space requirements for sensor, see "Mechanics/electronics", page 35.
■Comply with technical data, such as the permitted ambient conditions for oper‐
ation of the sensor (e.g., temperature range, EM interference emissions), see
"Technical data", page 35.
■To prevent condensation, avoid exposing the sensor to rapid changes in tempera‐
ture.
■Protect the sensor from direct sunlight.
■Only mount the sensor using the screw connections provided for this purpose.
Mounting location
When selecting the mounting location, the following factors must be considered:
■The mounting location must be as free from (electro)magnetic disturbance fields
as possible.
■Mounting the sensor requires a C-slot that runs parallel to the magnet’s axis of
motion.
■The distance (length of cable) to the IO-Link master must not exceed 20m.
Equipment required
■Tool and tape measure.
5.1.2 Scope of delivery
The sensor’s scope of delivery includes:
■1 MPS-C sensor in the version ordered
■1 set of quick-start instructions
■1 “IO-Link” leaflet
■1 Allen wrench (size 1.5mm)
Accessories:
Accessories (such as cables and fixing adapters) are only provided if they are ordered
separately.
5.2 Mounting the sensor
NOTICE
Risk of damage to the sensor
If the setscrews on the sensor housing are tightened excessively, the sensor may be
damaged.
bObserve the maximum tightening torque of 0.4Nm.
MOUNTING 5
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Mounting the sensor
1 2
Figure 2: Mounting the sensor in the C-slot
1. Insert the sensor into the C-slot 1.
2. Push the sensor into the required position.
Take into account the measuring object length and the blind zones of the sensor.
3. Push the sensor into the C-slot and tighten the setscrews slightly.
4. Use the tape measure to check the position of the sensor and correct it if neces‐
sary.
5. Push the sensor into the C-slot and tighten both setscrews between 0.2Nm and
0.4Nm2.
5 MOUNTING
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6 Electrical installation
6.1 Safety
6.1.1 Notes on the electrical installation
CAUTION
Danger due to incorrect supply voltage!
An incorrect supply voltage may result in injuries from electric shocks and/or damage to
the device.
■Only operate the sensor with safety extra-low voltage (SELV).
NOTICE
Sensor damage or unpredictable operation due to working with live parts.
Working with live parts may result in unpredictable operation.
■Only carry out wiring work when the power is off.
■Only connect and disconnect electrical connections when the power is off.
■The electrical installation must only be performed by electrically qualified person‐
nel.
■Standard safety requirements must be met when working in electrical systems.
■Only switch on the supply voltage for the device when the connection tasks have
been completed and the wiring has been thoroughly checked.
■When using extension cables with open ends, ensure that bare wire ends do not
come into contact with each other (risk of short-circuit when supply voltage is
switched on!). Wires must be appropriately insulated from each other.
■Wire cross-sections in the supply cable from the customer’s power system must be
designed in accordance with the applicable standards. When this is being done in
Germany, observe the following standards: DIN VDE 0100 (Part 430) and DIN VDE
0298 (Part 4) and/or DIN VDE 0891 (Part 1).
■Circuits connected to the device must be designed as SELV circuits (SELV = Safety
Extra Low Voltage).
■Protect the device with a separate fuse at the start of the supply circuit.
A shielded cable is not required in order to adhere to the electromagnetic compatibility
guidelines specified by EN 61000-6-2/4. It is recommended, however, especially when
working with longer connecting cables.
The IP enclosure rating for the sensor is only achieved if the connected cable is
completely screwed in.
6.1.2 Wiring notes
NOTE
Preassembled cables can be found online at:
bwww.sick.com/mps-c
Please observe the following wiring notes:
■During installation, pay attention to the different cable groups. The cables are
grouped into the following four groups according to their sensitivity to interference
or radiated emissions:
ELECTRICAL INSTALLATION 6
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°Group 1: Cables very sensitive to interference, such as analog measuring
cables
°Group 2: Cables sensitive to interference, such as sensor cables, communi‐
cation signals, bus signals
°Group 3: Cables which are a source of interference, such as control cables
for inductive loads, motor brakes
°Group 4: Cables which are powerful sources of interference, such as out‐
put cables from frequency inverters, welding system power supplies, power
cables
bCables in groups 1, 2 and 3, 4 must be crossed at right angles, see figure 3.
bCables in groups 1, 2 and 3, 4 must be routed in different cable channels or
metallic separators must be used, see figure 4 and see figure 5. This applies
particularly where cables of devices with a high level of radiated emission,
such as frequency converters, are laid parallel to sensor cables.
1
2
4
3
1
2
4
3
90
90
Figure 3: Cross cables at right angles
1
2
3
4
Figure 4: Ideal laying – Place cables in different cable channels
1
23
4
Figure 5: Alternative laying – Separate cables with metallic separators
NOTE
Prevent equipotential bonding currents via the cable shield with a suitable grounding
method, see "Safety", page 13.
6 ELECTRICAL INSTALLATION
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6.2 Pin allocation of the connections
M8 connection
4
3
2
1
Figure 6: Pin assignment: M8-male, A-coded, 4-pin
Pin Wire color Pin assignment
1 Brown L+
2 White Uout/Iout
3 Blue GND
4 Black Q/IO-Link
M12 connection
2 1
4
3
Figure 7: Pin assignment: M12-male, A-coded, 4-pin
Pin Wire color Pin assignment
1 Brown L+
2 White Uout/Iout
3 Blue GND
4 Black Q/IO-Link
Cable outlet
Wire color Pin assignment
Brown L+
White Uout/Iout
Blue GND
Black Q/IO-Link
6.3 Connecting the supply voltage
The sensor must be connected to a voltage supply with the following properties:
•Supply voltage: DC 12V ... 30V (stabilized safety extra low voltage SELV as per
currently valid standard EN 60950-1)
•Electricity source with at least 5W power
Protecting the supply cables
To ensure protection against short-circuits/overload in the customer’s supply cables,
the conductor cross sections used must be appropriately selected and protected.
The following standards must be observed in Germany:
•DIN VDE 0100 (part 430)
•DIN VDE 0298 (part 4) and/or DIN VDE 0891 (part 1)
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6.4 Wiring the digital switching output
The switching output is short-circuit protected, temperature-protected, and not electri‐
cally isolated from UV.
Logic:
active HIGH switching (push) to supply voltage UV.
active LOW switching (pull) to ground (GND).
NOTICE
NOTE! The active LOW state is not a NPN switching output according to EN60947-5-2!
Electrical values
0V ≤Ua ≤UV
Push (HIGH): (UV − 2V) ≤Ua ≤UV at Ia ≤100mA
Pull (LOW): 0 ≤Ua ≤2V at Ia = 100mA
Q1
Q2
Vcc
Figure 8: Wiring the switching output
6 ELECTRICAL INSTALLATION
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7 Commissioning
7.1 Overview of commissioning steps
■Connect the voltage supply.
■Commission the sensor using the factory settings.
■Configure the sensor.
7.2 Commissioning the sensor for the first time
1. Connect the voltage supply.
2. Wait until the yellow LED stops flashing (sensor is ready for operation).
The magnet may need to be moved inside the measuring range in order to be
taught into the sensor.
NOTE
When the sensor is ready for operation and a sufficiently strong magnet field is
registered in the measuring range, the LED lights up permanently. The yellow LED
goes out if no magnet is registered in the measuring range.
The yellow LED flashes at 4Hz if an error is detected.
The sensor is supplied with the following settings, made at the factory:
■Current output active (analog), IO-Link operation possible
■Measuring range fully active
To configure the sensor, either the capacitive keypad (see "Operation", page 18) or
IO-Link is used.
COMMISSIONING 7
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8 Operation
8.1 IO-Link
In addition to manual configuration, the sensor can also be configured using IO-Link.
A detailed list of IO-Link functions can be found on the leaflet supplied with the sensor
or at www.sick.com.
You can find the IODD file at www.sick.com/mps-c.
8.2 Operating and status indicators
Operating indicator
The sensor has a capacitive keypad for performing configuration and setting parame‐
ters.
The MPS-C capacitive keypad features dynamic switching threshold adjustment. If
environmental effects cause the switching threshold to move significantly, leading to
a keypad malfunction, the sensor will detect the move after five seconds and the
switching threshold will be recalibrated.
The keypad will then be ready to be pressed again. The user can also perform recalibra‐
tion by pressing and holding the relevant key for more than five seconds.
NOTE
If the sensor detects an invalid unlocking attempt, the capacitive keypad will be locked
for three seconds. After this, locking can be attempted again.
Operation is carried out by pressing a series of keys with various time windows:
Press: Touch the keypad from 0.1 to 0.5s, then release (>0.1s).
Hold: Touch the keypad for several seconds without releasing.
Lift finger: The finger does not touch the keypad for several seconds.
NOTE
Operating the keypad requires a little practice because the response times are limited
and the required settings are configured with time dependence.
Tip: Memorize the series for the required settings before you configure the sensor.
You will find a full description of the configuration options starting from page 22.
Status indicators
The table below describes the individual function displays. The actual behavior of the
LEDs during operation represents a combination of these function displays.
NOTE
The behavior of the LEDs in teach-in mode differs from the table below. See the
information in the individual sections relating to the teach-in steps.
8 OPERATION
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Category Mode LED1 LED2 Description
System sta‐
tus
Operation Sensor ready for operation/current output
selected
Sensor ready for operation/voltage output
selected
IO-Link IO-Link connection active
Error Sensor not ready for operation/LED flashing at
4Hz
Analog out‐
put
Voltage out‐
put
Analog voltage output active
Current out‐
put
Analog current output active
Digital
switching
output
HIGH Switching output signal level
/switching signal present
Overload Overload at digital switching output
Magnet field In measuring
range
Magnet field registered in measuring range
Outside
measuring
range
= lights up, = flashes, = LED off
8.3 General notes on operation
8.3.1 Analog operation
NOTE
If the sensor is carrying out cyclic IO-Link communication, the analog output is deacti‐
vated.
If the sensor is being operated with an analog interface, the position values are output
as analog values in the 0 ... 10V or 4 ... 20mA range.
This output can be inverted so that analog values of 10 ... 0V and 20 ... 4mA are
output.
NOTE
Following initialization, the magnet is deemed to be outside the measuring range until
the first valid measured value has been identified.
8.3.2 Digital operation
NOTE
In each switching mode, all the following conditions must be adhered to:
•SP1 + hysteresis < working range
•SP2 + hysteresis < working range
•SP1 - hysteresis > 0
•SP2 - hysteresis > 0
OPERATION 8
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8.3.2.1 Hysteresis
A hysteresis is used for the switching points in “single point”, “cylinder switch”, and
“window” modes.
When the factory settings apply, the hysteresis is set to a value of 0.5mm; however, it
can be defined as a value between 0.05mm and 20mm using IO-Link.
The graphics for the mode in question tell you how the hysteresis is used.
8.3.2.2 Single point mode
Single point mode defines a switching point (SP1); below this point, the switching
output is switched to active. The hysteresis is in the lower range of the switching point.
SP1
„0“ „1“
WR
Hyst.
Figure 9: Switching behavior in single point mode (default: top; inverted: bottom)
SP1 Switching point SP1
WR Working range
Hyst. Hysteresis
8.3.2.3 Cylinder switch mode
Cylinder switch mode defines a switching point (SP1) with a surrounding range within
which the switching output is switched to active. This range is defined as 3mm.
The hysteresis is above and below this range.
NOTE
Additional condition: hysteresis < |SP1 - SP2|
8 OPERATION
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