SICK InspectorP621 User manual

OPERATING INSTRUCTIONS
Intelligent Inspection
SensorApps

Described product
Intelligent Inspection (version 1.0)
Manufacturer
SICK AG
Erwin-Sick-Str. 1
79183 Waldkirch
Germany
Legal information
This work is protected by copyright. Any rights derived from the copyright shall be
reserved for SICK AG. Reproduction of this document or parts of this document is only
permissible within the limits of the legal determination of Copyright Law. Any modifica‐
tion, abridgment or translation of this document is prohibited without the express writ‐
ten permission of SICK AG.
The trademarks stated in this document are the property of their respective owner.
© SICK AG. All rights reserved.
Original document
This document is an original document of SICK AG.
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Contents
1 About this document........................................................................ 4
1.1 Information on the operating instructions.............................................. 4
1.2 Explanation of symbols............................................................................ 4
1.3 Further information................................................................................... 5
2 Safety information............................................................................ 6
2.1 Intended use............................................................................................. 6
2.2 Improper use............................................................................................. 6
2.3 Internet protocol (IP) technology.............................................................. 6
2.4 Limitation of liability................................................................................. 6
2.5 Modifications and conversions................................................................ 7
2.6 General cybersecurity notice................................................................... 7
2.7 Requirements for skilled persons and operating personnel.................. 7
2.8 Operational safety and particular hazards.............................................. 8
3 Product description........................................................................... 11
3.1 Overview.................................................................................................... 11
3.2 System requirements............................................................................... 11
3.3 Solving a Deep Learning application....................................................... 12
4 Operation............................................................................................ 14
4.1 Installation................................................................................................ 14
4.1.1 SICK AppManager.................................................................... 14
4.1.2 Installing the SensorApp on a device..................................... 14
4.1.3 Installing tools.......................................................................... 15
4.2 User interface........................................................................................... 15
4.3 Run mode.................................................................................................. 16
4.4 Configure mode........................................................................................ 16
4.4.1 Tool tree.................................................................................... 17
4.4.2 System settings......................................................................... 18
4.4.3 Job settings.............................................................................. 18
4.4.4 Saving, importing and exporting a configuration................... 23
5 Annex.................................................................................................. 24
5.1 Licenses.................................................................................................... 24
5.2 Tool box - System...................................................................................... 24
5.2.1 Interfaces tools.......................................................................... 24
5.2.2 Calibration tools......................................................................... 26
5.3 Tool box - Jobs........................................................................................... 27
5.3.1 Analysis tools............................................................................. 27
5.3.2 Results tools.............................................................................. 34
5.3.3 Communication tools.................................................................. 39
CONTENTS
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1 About this document
1.1 Information on the operating instructions
These operating instructions provide important information on how to use products
from SICK AG. Prerequisites for safe work are:
•Compliance with all safety notes and handling instructions supplied.
•Compliance with local work safety regulations and general safety regulations for
product applications .
The operating instructions are intended to be used by qualified personnel.
NOTE
Read these operating instructions carefully before starting any work, in order to famil‐
iarize yourself with the product and its function.
The instructions constitute an integral part of the product and must be accessible to
staff at all times.
These operating instructions do not provide information on operating the machine or
system in which the product is integrated. For information about this, refer to the oper‐
ating instructions of the specific machine.
1.2 Explanation of symbols
Warnings and important information in this document are labeled with symbols. The
warnings are introduced by signal words that indicate the extent of the danger. These
warnings must be observed at all times and care must be taken to avoid accidents, per‐
sonal injury, and material damage.
DANGER
… indicates a situation of imminent danger, which will lead to a fatality or serious
injuries if not prevented.
WARNING
… indicates a potentially dangerous situation, which may lead to a fatality or serious
injuries if not prevented.
CAUTION
… indicates a potentially dangerous situation, which may lead to minor/slight injuries if
not prevented.
NOTICE
… indicates a potentially harmful situation, which may lead to material damage if not
prevented.
NOTE
… highlights useful tips and recommendations as well as information for efficient and
trouble-free operation.
1 ABOUT THIS DOCUMENT
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1.3 Further information
NOTE
Further documentation for the device can be found on the online product page at:
•www.sick.com/InspectorP63x
•www.sick.com/InspectorP64x
•www.sick.com/InspectorP65x
•www.sick.com/InspectorP62x
There, additional information has been provided depending on the product, such as:
•Model-specific online data sheets for device variants, containing technical data,
dimensional drawing, and specification diagrams
•EU declarations of conformity for the product family
•Dimensional drawings and 3D CAD dimension models of the device variants in var‐
ious electronic formats
•This documentation, available in English and German, and in other languages if
necessary
•Other publications related to the devices described here
•Publications dealing with accessories
Documents on request
Overview of command strings for the device.
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2 Safety information
2.1 Intended use
Intelligent Inspection is a SensorApp for the InspectorP6xx family of 2D cameras. The
Intelligent Inspection SensorApp is available on request.
Intelligent Inspection uses Deep Learning-based and vision-based quality inspection by
applying embedded image analysis tools to images acquired by the InspectorP6xx cam‐
era. The results are sent to a control system via external interfaces.
2.2 Improper use
Any use outside of the stated areas, in particular use outside of the technical specifica‐
tions and the requirements for intended use, will be deemed to be incorrect use.
•The device does not constitute a safety component in accordance with the respec‐
tive applicable safety standards for machines.
•The device must not be used in explosion-hazardous areas, in corrosive environ‐
ments or under extreme environmental conditions.
•The device must not be operated in the temperature range below 0 °C.
•Any use of accessories not specifically approved by SICK AG is at your own risk.
WARNING
Danger due to improper use!
Any improper use can result in dangerous situations.
Therefore, observe the following information:
■Device should be used only in accordance with its intended use.
■All information in these operating instructions must be strictly observed.
2.3 Internet protocol (IP) technology
NOTE
SICK uses standard IP technology in its products. The emphasis is placed on availability
of products and services.
SICK always assumes the following prerequisites:
•The customer ensures the integrity and confidentiality of the data and rights
affected by its own use of the aforementioned products.
•In all cases, the customer implements the appropriate security measures, such as
network separation, firewalls, virus protection, and patch management.
2.4 Limitation of liability
Relevant standards and regulations, the latest technological developments, and our
many years of knowledge and experience have all been taken into account when com‐
piling the data and information contained in these operating instructions. The manufac‐
turer accepts no liability for damage caused by:
■Non-adherence to the product documentation (e.g., operating instructions)
■Incorrect use
■Use of untrained staff
■Unauthorized conversions
■Technical modifications
■Use of unauthorized spare parts, consumables, and accessories
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With special variants, where optional extras have been ordered, or owing to the latest
technical changes, the actual scope of delivery may vary from the features and illustra‐
tions shown here.
2.5 Modifications and conversions
NOTICE
Modifications and conversions to the device may result in unforeseeable dangers.
Interrupting or modifying the device or SICK software will invalidate any warranty claims
against SICK AG. This applies in particular to opening the housing, even as part of
mounting and electrical installation.
2.6 General cybersecurity notice
Protection against cybersecurity threats requires a comprehensive and holistic cyberse‐
curity concept that must be continuously monitored and maintained. Such a concept
consists of organizational, technical, process-related, electronic and physical defense
levels and sets up appropriate measures for the different types of risk. SICK's products
and solutions must be regarded as an integral part of this concept.
Information on Cybersecurity can be found at: www.sick.com/psirt .
2.7 Requirements for skilled persons and operating personnel
WARNING
Risk of injury due to insufficient training.
Improper handling of the device may result in considerable personal injury and material
damage.
■All work must only ever be carried out by the stipulated persons.
This product documentation refers to the following qualification requirements for the
various activities associated with the device:
■Instructed personnel have been briefed by the operator about the tasks assigned
to them and about potential dangers arising from improper action.
■Skilled personnel have the specialist training, skills, and experience, as well as
knowledge of the relevant regulations, to be able to perform tasks delegated to
them and to detect and avoid any potential dangers independently.
■Electricians have the specialist training, skills, and experience, as well as knowl‐
edge of the relevant standards and provisions to be able to carry out work on elec‐
trical systems and to detect and avoid any potential dangers independently. In Ger‐
many, electricians must meet the specifications of the BGV A3 Work Safety Regu‐
lations (e.g. Master Electrician). Other relevant regulations applicable in other
countries must be observed.
The following qualifications are required for various activities:
Table 1: Activities and technical requirements
Activities Qualification
Mounting, maintenance ■Basic practical technical training
■Knowledge of the current safety regulations in the workplace
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Activities Qualification
Electrical installation,
device replacement
■Practical electrical training
■Knowledge of current electrical safety regulations
■Knowledge of the operation and control of the devices in their
particular application
Commissioning, configura‐
tion
■Basic knowledge of the WindowsTM operating system in use
■Basic knowledge of the design and setup of the described con‐
nections and interfaces
■Basic knowledge of data transmission
■Knowledge of the programming of image-processing systems
and network components
Operation of the device for
the particular application
■Knowledge of the operation and control of the devices in their
particular application
■Knowledge of the software and hardware environment for the
particular application
2.8 Operational safety and particular hazards
Please observe the safety notes and the warnings listed here and in other chapters of
this product documentation to reduce the possibility of risks to health and avoid dan‐
gerous situations.
Illumination LEDs
The product is fitted with LEDs of risk group 0 or 1 for object illumination, depending on
type.
•The accessible radiation from LEDs of risk group 0 does not pose a risk to human
eyes or skin.
•The accessible radiation from LEDs of risk group 1 poses a slight risk to human
eyes.
LED radiation of the internal illumination unit (variants of the VI55I illumination unit)
NOTE
Only the VI55I integrable illumination units from SICK intended for the application can
be used as internal illumination units.
Risk group 1
•Color of illumination: blue (aperture angle: wide, medium), red or white
•Color of spot: red, green
CAUTION
Warning! Optical radiation: LED risk group 1
The LEDs may pose a danger to the eyes and skin in the event of incorrect use.
■Protect the eyes and skin against radiation.
■Use suitable eye protection.
■Use protective measures such as a screen to shield the radiation.
■Do not open the housing. Opening the housing will not switch off the light source.
Opening the housing may increase the level of risk.
■Comply with the current national regulations on photobiological security of lamps
and lamp systems.
Risk group 2
•Color of illumination: blue (aperture angle: narrow)
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CAUTION
Warning! Optical radiation: LED risk group 2
The LEDs may pose a danger to the eyes in the event of incorrect use.
■Protect the eyes and skin against radiation.
■Use suitable eye protection.
■Never point the light source at people.
■Use protective measures such as a screen to shield the radiation.
■Avoid any reflections on people from reflective surfaces. Be particularly careful
during mounting and alignment work.
■Do not open the housing. Opening the housing will not switch off the light source.
Opening the housing may increase the level of risk.
■Comply with the current national regulations on photobiological security of lamps
and lamp systems.
Aiming laser
CAUTION
Optical radiation: Laser class 1
The accessible radiation does not pose a danger when viewed directly for up to 100
seconds. It may pose a danger to the eyes and skin in the event of incorrect use.
■Do not open the housing. Opening the housing may increase the level of risk.
■Current national regulations regarding laser protection must be observed.
CAUTION
Hazardous radiation.
If any operating or adjusting devices other than those specified here are used or other
methods are employed, this can lead to dangerous exposure to radiation. Damage to
the eyes is possible.
■If the product is operated in conjunction with external illumination systems, the
risks described here may be exceeded. This must be taken into consideration by
users on a case-by-case basis.
■Do not look into the light source when it is switched on.
■Comply with the latest version of the applicable regulations on photobiological
safety of lamps and lamp systems as well as on laser protection.
For both radiation types:
It is not possible to entirely rule out temporary disorienting optical effects, particularly
in conditions of dim lighting. Disorienting optical effects may come in the form of daz‐
zle, flash blindness, afterimages, photosensitive epilepsy , depending on parameteriza‐
tion), or impairment of color vision, for example.
CAUTION
Risk of injury due to hot device surface!
■When performing work directly on the product (e.g. cleaning, disassembly), switch
off the device if necessary and allow it to cool down.
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WARNING
Electrical voltage!
Electrical voltage can cause severe injury or death.
■Work on electrical systems must only be performed by qualified electricians.
■The power supply must be disconnected when attaching and detaching electrical
connections.
■The product must only be connected to a voltage supply as set out in the require‐
ments in the operating instructions.
■National and regional regulations must be complied with.
■Safety requirements relating to work on electrical systems must be complied with.
WARNING
Risk of injury and damage caused by potential equalization currents!
Improper grounding can lead to dangerous equipotential bonding currents, which may
in turn lead to dangerous voltages on metallic surfaces, such as the housing. Electrical
voltage can cause severe injury or death.
■Work on electrical systems must only be performed by qualified electricians.
■Follow the notes in the operating instructions.
■Install the grounding for the product and the system in accordance with national
and regional regulations.
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