SICK PINSPECTOR 2D User manual

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O P E R A T I N G I N S T R U C T I O NS
PINSPECTOR 2D
PINS654/632
2D Inspection solution

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O p e r a t i n g i n s t r u c t i o n s | PINS654/632
Subject to change without prior notice.
Described Product
Pinspector 2D
PINS654/632
Document Identification
Operating instruction for Pinspector 2D PINS654/632
8025097
0.1
2018-11-20
Manufacturer
SICK AG
Erwin-SICK-Str. 1 · 79183 Waldkirch · Deutschland
www.sick.com
Manufacturing Location
SICK AG
Gisela-SICK-Str. 1 · 79276 Reute · Deutschland
Trademarks
MS-DOS is a registered trademark Microsoft Corporation.
Windows is a registered trademark Microsoft Corporation.
Halcon is a registered trademark of MVTec Software Gmbh.
Original Documents
The english issue 8025097of this document is an original document of the SICK AG.
SICK AG does not accept responsibility for the correctness of any unauthorized
translations of this document.
If in doubt, contact SICK or your local representative.
Legal Notices
Subject to change without prior notice.
© SICK AG. All rights reserved

CONTENTS
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Operating instructions | PINS654/632
Contents
1About this document ................................................................................. 7
1.1 Information on the operating instructions ......................................................7
1.2 Scope..............................................................................................................7
1.3 Explanation of symbols...................................................................................8
1.4 Further information.........................................................................................9
1.5 Customer service............................................................................................9
2Safety .........................................................................................................10
2.1 General safety notes.................................................................................... 10
2.2 Intended use................................................................................................ 10
2.3 Requirements for the qualification of personnel ......................................... 11
3Installation.................................................................................................12
3.1 Scope of delivery ......................................................................................... 12
3.2 System requirements .................................................................................. 12
3.3 Hardware ..................................................................................................... 13
3.3.1 Module components examples ................................................... 14
3.3.2 Mounting bracket and installation............................................... 18
3.4 Software ...................................................................................................... 19
3.4.1 User interface at a glance ........................................................... 20
3.5 Electrical installation ................................................................................... 22
3.5.1 Connections and pin assignment PINS632................................. 22
3.5.2 Connections and pin assignment PINS654................................. 24
4Getting started..........................................................................................26
4.1 Logging in .................................................................................................... 26
4.2 Status results .............................................................................................. 27
4.3 Inspection result.......................................................................................... 28
4.4 Run tab........................................................................................................ 29
4.4.1 Create new job............................................................................. 30
4.4.2 Rename....................................................................................... 30
4.4.3 Remove ....................................................................................... 30
4.4.4 Copy selected job ........................................................................ 30
4.4.5 Reset total counters .................................................................... 30
4.4.6 Select inspection to set expected text......................................... 30
4.4.7 Set expected text......................................................................... 31
4.4.8 Inspection trigger......................................................................... 31
4.4.9 How to create a job program ....................................................... 32
4.4.10 Renaming a job program............................................................. 32
4.4.11 How to remove a job program ..................................................... 33

CONTENTS
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4.4.12 How to copy a selected job ..........................................................34
4.4.13 Failed inspection image process..................................................35
4.5 Image tab.....................................................................................................36
4.5.1 Save reference image..................................................................36
4.5.2 List of available jobs ....................................................................36
4.5.3 Image settings .............................................................................37
4.5.4 Preprocessing filter ......................................................................38
4.5.5 How to adjust image sample and save the reference image .......39
4.5.6 How to perform picture calibration rectification...........................43
4.6 Object locator...............................................................................................49
4.6.1 Object locator region....................................................................50
4.6.2 Mask region .................................................................................54
4.6.3 Search area region.......................................................................54
4.6.4 Region shape...............................................................................54
4.6.5 How to adjust the object locator regions......................................55
4.6.6 How to create the Object locator..................................................61
4.6.7 Mask region .................................................................................64
4.6.8 How to remove a region in the Object locator ..............................66
4.7 OCR/OCV tab................................................................................................67
4.7.1 Add OCR/OCV region....................................................................68
4.7.2 Region shape...............................................................................68
4.7.3 Print type......................................................................................68
4.7.4 Thresholding method ...................................................................69
4.7.5 Maximum mismatch ....................................................................70
4.7.6 Specify number of characters......................................................70
4.7.7 CRC (Cyclic Redundancy Check) ..................................................71
4.7.8 Font..............................................................................................72
4.7.9 Character type .............................................................................74
4.7.10 Minimum confidence ...................................................................75
4.7.11 Reading type................................................................................75
4.7.12 Expected text counter ..................................................................76
4.7.13 Types of image filter.....................................................................76
4.7.14 How to manage the image filters .................................................79
4.7.15 How to utilize each image filter....................................................81
4.7.16 How to teach the OCR/OCV region...............................................85
4.7.17 How to select and adjust each type of Character segmentation..91
4.8 1D code......................................................................................................102
4.8.1 1D code types ............................................................................102
4.8.2 Inverted......................................................................................102
4.8.3 Specify number of characters....................................................102
4.8.4 Quality check .............................................................................103
4.8.5 1D code reading type.................................................................103
4.8.6 Expected text change.................................................................104
4.8.7 1D code expected text ...............................................................104

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4.8.8 How to read 1D code................................................................. 105
4.9 2D code ..................................................................................................... 108
4.9.1 2D code type ............................................................................. 108
4.9.2 Dot peening............................................................................... 108
4.9.3 Inverted ..................................................................................... 108
4.9.4 Specific number of characters .................................................. 109
4.9.5 Quality check............................................................................. 109
4.9.6 2D code reading type ................................................................ 110
4.9.7 Expected text change ................................................................ 110
4.9.8 2D code expected text............................................................... 111
4.9.9 How to create 2D code .............................................................. 111
4.10 Other inspections....................................................................................... 114
4.10.1 Pinspector 2D............................................................................ 115
4.10.2 Pixel counter.............................................................................. 122
4.10.3 2D measurement ...................................................................... 125
4.10.4 Pattern verifier........................................................................... 130
4.10.5 Blob ........................................................................................... 133
4.11 FTP setup................................................................................................... 138
4.11.1 FTP client settings ..................................................................... 138
4.11.2 How to save results ................................................................... 140
4.11.3 Draw results to image................................................................ 140
4.11.4 Save results to file. csv file........................................................ 140
4.11.5 IP address.................................................................................. 141
4.11.6 Port............................................................................................ 141
4.11.7 Username.................................................................................. 141
4.11.8 Password................................................................................... 141
4.12 Digital Inputs/ Outputs .............................................................................. 142
4.12.1 Apply.......................................................................................... 143
4.12.2 Start inspection trigger settings ................................................ 143
4.12.3 Status settings........................................................................... 144
4.12.4 Light settings ............................................................................. 146
4.12.5 How to set up the Input/Output settings ................................... 147
4.13 Font teaching............................................................................................. 150
4.13.1 Create/ modify new/existing alphabets .................................... 150
4.13.2 Font teaching settings ............................................................... 150
4.13.3 How to create font teaching ...................................................... 150
4.14 Communication ......................................................................................... 154
4.15 Profinet communication ............................................................................ 159
4.15.1 Profinet behavior ....................................................................... 162
4.16 Ethernet Communication........................................................................... 172
4.17 How to set up the CDF module .................................................................. 176
4.18 Output format ............................................................................................ 178
4.19 Camera simulator ...................................................................................... 186
4.20 Statistics.................................................................................................... 187

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4.21 System settings..........................................................................................188
4.21.1 Camera ......................................................................................188
4.21.2 Inspections ................................................................................188
4.21.3 Visualization...............................................................................189
4.21.4 Time settings..............................................................................190
4.22 Save images on SD card ............................................................................191
4.23 Synchronize camera time with PC..............................................................192
5Pinspector 2D Software ....................................................................... 194
5.1 Pinspector 2D software update procedure and handling license file.........194
5.2 How to transfer the job settings to another camera ..................................199
6Troubleshooting ..................................................................................... 201
6.1 Overview of possible faults & error ............................................................201
6.2 Detailed fault analysis................................................................................201
6.3 Resetting to factory mode..........................................................................202
6.4 Returning devices ......................................................................................202
6.5 SICK Support..............................................................................................203
7Appendices............................................................................................. 204
7.1 Encoder......................................................................................................204
7.1.1 Pinspector 2D Encoder connection (directly or via CDB650).....204
7.2 Technical data............................................................................................208
7.3 Additional accessories ...............................................................................211

ABOUT THIS DOCUMENT…1
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Operating instructions | PINS654/632
1About this document
1.1 Information on the operating instructions
These operating instructions provide important information on how to use devices from
SICK AG.
Prerequisites for safe work are:
Compliance with all safety notes and handling instructions supplied.
Compliance with local work safety regulations and general safety regulations for
device applications
The operating instructions are intended to be used by qualified personnel and electrical
specialists.
Read these operating instructions carefully before starting any work on the device, in
order to familiarize yourself with the device and its functions.
The instructions constitute an integral part of the product, which must be stored
immediate near the device, so they remain accessible to staff at all times. Should the
device be passed on to a third party, these operating instructions should be handed over
with it. These operating instructions do not provide information on operating the machine
in which the device is integrated. For further information, refer to the operating
instructions of the particular machine.
1.2 Scope
These operating instructions serve to incorporate the device into a customer system.
Instructions are given by stages for all actions required. These instructions apply to all
available device variants of the product.
More detailed information of available device type and variants is listed on the online
product page:
▸https://www.sick.com/cz/en/vision/2d-vision/inspectorp65x/c/g401753
▸https://www.sick.com/cz/en/vision/2d-vision/inspectorp63x/c/g401751
Various device variants are used as examples for commissioning, based on the default
parameter settings for the relevant device.

1ABOUT THIS DOCUMENT
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1.3 Explanation of symbols
Warnings and important information in this document are labeled with symbols. The
warnings are introduced with signal words that indicate the extent of the danger, these
warnings must be observed at all times. Care must be taken to avoid accidents, personal
injury, and material damage.
DANGER
… indicates a situation of imminent danger, which will lead to a fatality or serious injuries
if not prevented.
WARNING
… indicates a potentially dangerous situation, which may lead to a fatality or serious
injuries if not prevented.
CAUTION
… indicates a potentially dangerous situation, which may lead to minor/slight injuries if
not prevented.
NOTICE
… indicates a potentially harmful situation, which may lead to material damage if not
prevented.
NOTE
… highlights useful tips and recommendations as well as information for efficient and
trouble-free operation.
REFERENCE
A cross-reference is used to refer to other parts of these operating instructions or an
external document.
Instructions to actions
▸The arrow denotes instructions to action.
1. The sequence of instructions for action is numbered.
2. Follow the order in which the numbered instructions are given.

ABOUT THIS DOCUMENT…1
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1.4 Further information
All the documentation available for the device can be found on the online product page
at:
▸www.sick.com
The following information is available for download:
Model-specific online data sheets for device variants, containing technical data,
dimensional drawings, and diagrams.
EU declaration of conformity for the product family.
Dimensional drawings and 3D CAD dimension models in various electronic
formats.
These operating instructions, available in English and German, and in other
languages if necessary.
Other publications related to the devices described here.
Publications dealing with accessories.
1.5 Customer service
If you require any technical information, our customer service department will be happy to
help. To find your representative, see the final page of this document.
Before calling, make a note of all type label data such as type code, serial number, etc. to
ensure faster processing.

2SAFETY
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2Safety
2.1 General safety notes
This chapter contains general safety information about the PINS654/632.
Further information about specific product use/situations can be found in the relevant
chapters.
Additional safety information about configured devices can be found in the operating
instructions for the relevant devices.
Please refer to Chapter 1.2.
Hazard due to lack of effectiveness of the protective device
If there is non-compliance, it is possible that the dangerous state of the machine may not
be stopped or not stopped in a timely manner.
▸Please read this document carefully and make sure that you understand the
content fully before working with the device.
▸Follow all safety notes in this document.
2.2 Intended use
Pinspector is intended for the inspection of pins in connectors and PCBs (not suitable for
soldered pins), only for measurement of position (not height). The device is intended for
in-building into inspection machine, it is configured and monitored using an external
computer via web interface, inspection results are sent to the customer’s controller (PLC)
via communication bus.
Connector pins inspection
Any non-soldered pins
Press-fit process quality control

SAFETY…2
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2.3 Requirements for the qualification of personnel
Only qualified Service personnel may use the PINS654/632 to design, configure,
commission, and system configurations.
Project planning
For project planning, a person is considered competent when he/she has expertise and
experience in the selection and is familiar with the relevant technical rules and national
work safety regulations.
Parameterization
For parameterization, a person is considered competent when he/she has the expertise
and experience in the relevant field.
Commissioning
For commissioning, a person is considered competent when he/she has the expertise and
experience in the relevant field.
Operation and maintenance
For operation and maintenance, a person is considered competent when he/she has the
expertise and experience in the relevant field and has been instructed by the machine
operator in its operation.

3INSTALLATION
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3Installation
3.1 Scope of delivery
Depending on the device version and the accessories ordered, the scope of delivery will
include the listed items:
PINS654/632 (InspectorP654 Flex + SW App preinstalled).
Software (Installed)
Two sliding nuts, M5
Light inlet and electrical connections fitted with protective caps/plugs.
SW 2 hexagon key for opening and closing the micro SD card slot cover and
mounting the integrable illumination unit from the optic kit (InspectorP6xx Flex)
Please note that accessories such as; Lens, Illumination, spacers, hood are NOT
included.
Once ordered, you will receive a base camera, including the latest Firmware with pre-
installed Pinspector 2D Prime app.
Accessories
Accessories such as the optic kit, external light brackets, and connecting cables. SD card
is only supplied if ordered separately.
3.2 System requirements
Operator interface:
Supported Web Browsers Chrome: 69.0.3497.92, Firefox: 62.0.2 (32-bit) and
Internet Explorer 11.0.969919129.
SOPASair uses new web technologies such as HTML5, so technical
incompatibilities can be expected when using older browsers.

INSTALLATION…3
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3.3 Hardware
The PINS654/632 is based on InspectorPxx camera, for further mechanical and electrical
information.
Please refer to:
▸https://www.sick.com/cz/en/vision/2d-vision/inspectorp65x/c/g401753
▸https://www.sick.com/cz/en/vision/2d-vision/inspectorp64x/c/g401752

3INSTALLATION
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3.3.1 Module components examples
The following setup displays a variety of the PINS654/632 connections.
Figure 1..........PINS654/632 connected via PLC
PINS654/632
VLR 263CA0811 - Vision light
PLC
Ethernet cable M12, 8-pin (6049729)
Power supply
Power I/O cable M12, 17-pin, A- coded
(2075220)
VLR 263RA4811 –Vision light

INSTALLATION…3
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Figure 2 PINS654/632 connected via PROFINET
PINS654/632
VLR-263CA0811 –Vision light
PC
Ethernet cable M12, 8-pin, x-coded
(6049729)
PROFINET CDF600-2200
(1062460)
Connection cable 2m (2055419)
Power supply
Power I/O cable M12, 17-pin, A-coded
(20115220)
VLR-263RA4811 –Vision light

3INSTALLATION
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Figure 3 PINS654/632 connected via module CDB650-204
PINS654/632
VLR-263RA4811 vision light
PC
VLR-263CA0811 vision light
Power supply 24 V DC
Ethernet cable M12, 8-pin, x-coded
(6049729)
Connection module CDB650-204
Power I/O cable M-12,17-pin, A coded
(2075220)
Trigger sensor

INSTALLATION…3
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Figure 4 PINS654/632 using external illumination
PINS654/632
Power supply –24 V DC
..PC
VLR-263RA4811 –Vision light
C-mount lens
VLR-263CA0811 –Vision light
Distance ring
Power I/O cable M12, 17 –pin, A –coded (2015220)
Lens protective hood
Ethernet cable M12, 8-pin, x-coded (6049729)
Label Checker supports ProfiNet onboard and CDF module is necessary in exceptional
circumstance.

3INSTALLATION
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3.3.2 Mounting bracket and installation
In order to avoid reflections from the surfaces to be scanned, the device is tilted so it is
not perpendicular to the surface, unless you want to use the effect of direct reflections.
Typical values for Pinspector 2D, strictly 0°is advisable.

INSTALLATION…3
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3.4 Software
Connect the camera and start the SICK AppManager.
1. Scan for camera
2. Select your camera.
3. Delete all application in the camera
1
.
4. Select sapk. File.
5. Click install.
Please be informed that the ordered PINS654/632 camera is already preinstalled with
the Pinspector 2D software. These steps should only be used if you want to install the
software into an older camera or empty camera.
Please refer to subsection 5.1 on how to update the LBC Software and subsection 5.2 on
how to transfer the LBC job settings to another camera.
1
DO NOT open/delete the content in the App data folder/tab.

3INSTALLATION
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3.4.1 User interface at a glance
Figure 5 Pinspector 2D GUI
UI controls
Using this tool you can drag the polygon frame to change its
position, corner/edge in order to change the size.
Select this action to grab and drag the image into a different
location within the window.
Select this tool to zoom in/out images to varying levels of detail.
Home fits the image to current view.
Using the Undo/ redo functions lets you undo erroneous steps or
move forward and backward through the operations.
About
PViewer 2D
Version:2.2.7