SICK SAFETY MULTI-BOX User manual

“SAFETY MULTI-BOX” TRAINING EQUIPMENT+DEMOCASE
8025381/2020-07-14 SHORT OPERATING INSTRUCTIONS |”SAFETY MULTI-BOX” TRAINING EQUIP+DEMOCASE
SICK AG | Waldkirch | Germany | www.sick.com 1
Purpose of this document
These short operating instructions contain information on setting up, commissioning and demonstrating the “BGHW1
Machine Safety” training case. For detailed information regarding the installed components, please refer to the
respective operating instructions at http://www.sick.com/de/en.
Name, part number
TRAINING EQUIP - Safety Multi-Box, 1097795
DEMOCASE - Safety Multi-Box, 1108579
Technical data
Type: Training equipment in a case
Enclosure rating: IP20
Nominal power (training equipment): 23 W
Nominal current (training equipment): 1 A
Fuse: 3 A - SWITCH
Dimensions of the training equipment W x D x H: 550 mm x 240 mm x 380 mm
Dimensions of the case W x D x H: 650 mm x 330 mm x 490 mm
Weight (incl. case): 22.5 kg
Note:
The device is not suitable for use in residential areas. Radio interference cannot be ruled out when used in residential
areas.
SHORT OPERATING
INSTRUCTIONS

“SAFETY MULTI-BOX” TRAINING EQUIPMENT+DEMOCASE
8025381/2020-07-14 SHORT OPERATING INSTRUCTIONS |”SAFETY MULTI-BOX” TRAINING EQUIP+DEMOCASE
SICK AG | Waldkirch | Germany | www.sick.com 2
Intended use
The contents of the training case are primarily intended for instructing machine builders, safety specialists, students
and schoolchildren on the topic of “machine safety”.
It is used under the guidance of trained personnel.
Contents
The training case contains equipment to demonstrate the function of protective devices for machine safety. Contents:
Safety laser scanner and safety light curtain opto-electronic protective devices for hazardous point, hazardous
area and access protection
Non-contact safety switches with transponder and magnet technology for interlocking physical guards
Electro-mechanical safety locking device for holding physical guards shut
Movable physical guards (protective door)
Rope pull switch, emergency stop pushbutton for emergency stop safety command
Enabling switch for the enable safety command
Operating mode selector switch for selecting manual, automated or setup mode
Safety controller for linking and evaluating the input signals
of the safety functions
Controls and status indicators for start, stop, reset, unlock, inching
Indicator for simulating machine movements (fast and slow)
Equipment
Take the equipment out of the training case and set it up as shown in Figure 1.
Use the supplied voltage supply unit to establish the voltage supply via the female connector .
Only use the supplied voltage supply unit for voltage supply!
Commissioning
To demonstrate the functions of the “BGHW1 Machine Safety” training case, switch the on/off switch to the On
position.
Reset all protective devices in the start-up position:
Emergency stop pushbutton unlocked (rotate the red button to the left or right)
Rope pull switch unlocked by means of the reset lever
MSO key switch in position 1
Protective door closed
Protective field of the safety laser scanner clear (indicator lights up green)
Protective field of the safety light curtain clear (OSSD indicator lights up green), Figure 2
The RESET and UNLOCK buttons are flashing.
After pressing the RESET button and the green flashing START button , the machine starts up. The indicator
lights up red and rotates. The machine is now in RUN mode. The RUN indicator lights up green.
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“SAFETY MULTI-BOX” TRAINING EQUIPMENT+DEMOCASE
8025381/2020-07-14 SHORT OPERATING INSTRUCTIONS |”SAFETY MULTI-BOX” TRAINING EQUIP+DEMOCASE
SICK AG | Waldkirch | Germany | www.sick.com 3
Figure 1: Identification of the protective devices and the controls and status indicators on the front side.
Figure 2: Identification of the protective devices and the controls and status indicators on the rear side.
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“SAFETY MULTI-BOX” TRAINING EQUIPMENT+DEMOCASE
8025381/2020-07-14 SHORT OPERATING INSTRUCTIONS |”SAFETY MULTI-BOX” TRAINING EQUIP+DEMOCASE
SICK AG | Waldkirch | Germany | www.sick.com 4
Identifier
Explanation
DC 24-V voltage supply
On/off switch
Safety switch
Emergency stop pushbutton safety command device
Rope pull switch safety command device
Rope for rope pull switch
Tension pulley for rope pull switch
Emergency stop, integrated into the rope pull switch
Reset lever for resetting the rope pull switch
STOP button for stopping the machine
RESET button for resetting the protective devices (flashes when active)
START button for starting the machine (flashes when active)
UNLOCK button for unlocking the protective door (flashes when active)
RUN indicator lights up green when the machine is running
STOP indicator lights up red when the machine has been stopped
S1 inching button for fast machine operation in MSO 0 manual mode (flashes quickly when
active)
S2 inching button for slow machine operation in MSO 0 manual mode and in MSO 2 setup
mode (flashes slowly when active)
MSO key switch for selecting the operating mode:
0 –Manual mode
1 –Automated mode
2 –Setup mode
Protective door
Flashing indicator for simulating the machine speed
Non-contact safety switch with transponder technology (alternative to )
Non-contact safety switch with magnet technology (alternative to )
Safety locking device, electromechanical
Enabling switch safety command device
Safety laser scanner opto-electronic protective device
Indicator of the safety laser scanner
Safety controller
Safety light curtain opto-electronic protective device
OSSD indicator on the safety light curtain
List 1: Identification and explanation of the elements of the training case
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TRAINING EQUIPMENT FOR “SAFETY MULTI-BOX”
8025381/2020-07-14 SHORT OPERATING INSTRUCTIONS |”SAFETY MULTI-BOX” TRAINING EQUIP+DEMOCASE
SICK AG | Waldkirch | Germany | www.sick.com 5
Demonstrating safety functions, control functions, operating functions
Note: The response of the safety function is always “Initiate a stop”.
Safety function
Initiated by
To reset the safety
function
Note
Example applications
Complementary or
equivalent
protective measure:
Emergency stop
Pressing the emergency stop
pushbutton
Unlock the emergency
stop pushbutton by
rotating it
+ press the Reset button
Operating modes 0, 1, 2
Emergency stop safety
command
Complementary or
equivalent
protective measure:
Emergency stop
Pull the rope at the rope pull
switch
Reset lever in the
RUN position
+ press the Reset button
Operating modes 0, 1, 2
Emergency stop safety
command
Complementary or
equivalent
protective measure:
Emergency stop
Pressing the emergency stop
pushbutton on the rope pull
switch
Reset lever in the
RUN position
+ press the Reset button
Operating modes 0, 1, 2
Emergency stop safety
command
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