Siemens SINAMICS Intelligent Operator Panel User manual

Intelligent Operator Panel (IOP)
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SINAMICS
Intelligent Operator Panel (IOP)
Operating Instructions
Edition 08/2015, Firmware IOP V1.6.1
08/2015, FW V1.6.1
A5E00110011B AF
Safety notes
1
Overview
2
Installation
3
Wizards
4
Control
5
Menu
6
Options
7
Technical data
8

Siemens AG
Division Digital Factory
Postfach 48 48
90026 NÜRNBERG
GERMANY
Order number: (null)
Ⓟ
07/2015 Subject to change
Copyright © Siemens AG 2015.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by
personnel qualified
for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
mai
ntenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

Intelligent Operator Panel (IOP)
Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF 5
Table of contents
1 Safety notes............................................................................................................................................ 9
2 Overview............................................................................................................................................... 11
2.1 Introduction .............................................................................................................................11
2.2 Layout and functions...............................................................................................................12
2.3 Screen icons ...........................................................................................................................15
2.4 Menu structure ........................................................................................................................16
3 Installation ............................................................................................................................................ 17
3.1 Fitting the IOP .........................................................................................................................17
3.2 Initial Set-up ............................................................................................................................18
3.3 User definable labels for the Status screen............................................................................22
3.4 Firmware and language upgrade............................................................................................23
4 Wizards ................................................................................................................................................ 25
4.1 Example wizard.......................................................................................................................31
4.1.1 Basic commissioning with IOP................................................................................................33
4.1.2 Wiring diagrams ......................................................................................................................36
5 Control.................................................................................................................................................. 45
5.1 Custom Hand mode ................................................................................................................49
5.2 Startup in Hand mode.............................................................................................................53
5.3 Hand/Auto disable...................................................................................................................54
6 Menu .................................................................................................................................................... 57
6.1 Overview .................................................................................................................................57
6.2 Diagnostics .............................................................................................................................58
6.3 Parameters .............................................................................................................................62
6.4 Up/Download ..........................................................................................................................68
6.5 Custom parameter sets...........................................................................................................69
6.6 Extras ......................................................................................................................................73
6.7 I/O Editor.................................................................................................................................85
6.8 Write Protection ......................................................................................................................87
6.9 Know-how Protection..............................................................................................................89
7 Options ............................................................................................................................................... 105
7.1 Door mounting kit..................................................................................................................105
7.2 Hand-held device ..................................................................................................................107

Table of contents
Intelligent Operator Panel (IOP)
6Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF
8 Technical data .....................................................................................................................................113
Index ...................................................................................................................................................115

Intelligent Operator Panel (IOP)
Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF 7
Changes in the manual
New Firmware Functions for V1.6.1
In Chapter
I/O Editor
The I/O Editor allows the direct configuration of the Digital
Inputs, Digital Outputs, Analog Inputs and Analog Outputs.
I/O Editor (Page 85)
Daylight Saving Time (DST)
The DST function allows the user to configured the Control
Unit's real-time clock's daylight saving settings. For more
information see the "Extra" section in this manual.
Extras (Page 73)
User definable labels
The labels used on the status screen can be customised to
the user's own requirements.
User definable labels for the Status
screen (Page 22)
Copying IOP parameter sets
This explains how to copy an IOP parameter set that is
saved onto an IOP to any number of other IOPs.
Custom parameter sets (Page 69)
Copying "My Parameters" lists
This explains how to copy the "My Parameters" list that is
saved on an IOP to any number of other IOPs
Figure Configuration file location
(Page 67)
Note
Firmware version restrictions
The functions described in the table above require firmware version V4.7 SP3 to be installed
in the Control Unit, all other functionality described in this manual is independent of the
firmware installed on the Control
Units.

Safety notes
Intelligent Operator Panel (IOP)
8Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

Intelligent Operator Panel (IOP)
Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF 9
Safety notes
1
Warnings and cautions
DANGER
Ensuring a safe and stable state
During commissioning of the Inverter it is essential to ensure that the system is in a safe
and stable state, as some commissioning processes have the potential to start the motor.
Therefore it is important to secure any loads and ensure that should the motor start, no
potentially dangerous conditions exist.
Note
•
The IOP can be fitted to and removed from the inverter while power is applied.
•
The IOP will set the USS PZD (P2012) length to 4 when connected to the inverter.

Safety notes
Intelligent Operator Panel (IOP)
10 Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

Intelligent Operator Panel (IOP)
Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF 11
Overview
2
2.1
Introduction
Compatibility
The Intelligent Operator Panel (IOP) has been designed to enhance the interface and
communications capabilities of SINAMICS Inverters.
The IOP connects to the Inverter through an RS232 interface. It has been designed to
automatically recognize the following devices from the SINAMICS range:
●SINAMICS G120 CU230P-2
●SINAMICS G120 CU240B-2
●SINAMICS G120 CU240E-2
●SINAMICS G120 CU250S-2
●SINAMICS G120C
●SINAMICS G120D-2 CU240D-2*
●SINAMICS G120D-2 CU250D-2*
●SINAMICS ET 200pro FC-2*
●SINAMICS G110D*
●SINAMICS G110M*
●SINAMICS S110 CU305*
*Denotes Control Units that require the IOP Hand-Held Kit to connect the IOP to the Control
Unit.
Hand-Held Kit order number: 6SL3255-0AA00-4HA0.
Optical cable order number: 3RK1922-2BP00 (not required for the SINAMICS S110 CU305)
For information on firmware and language upgrades, please see Firmware and language
upgrade (Page 23).
Note
IOP functional support
•
Drives with SINAMICS firmware prior to version 4.2 may not be fully supported by the
IOP.
•
The actual menu structure and functionality of the IOP will be influenced by the following
factors:
–The software version and type of Control Unit to which the IOP is fitted.
–The firmware and software version of the IOP.
–
The selected functional group filtering of the parameters.

Overview
2.2 Layout and functions
Intelligent Operator Panel (IOP)
12 Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF
2.2
Layout and functions
Overview
The physical layout of the IOP is shown below:
Figure 2-1 Layout of IOP

Overview
2.2 Layout and functions
Intelligent Operator Panel (IOP)
Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF 13
The IOP is operated by using a push-wheel and five additional buttons. The specific
functions of the push-wheel and buttons are shown in the table below.
Table 2- 1 Function of the IOP controls
Key
Function
The push-wheel has the following functions:
•In a menu, turning the push-wheel changes the selection.
•When a selection is highlighted, pressing the push-wheel confirms the selection.
•When editing a parameter, turning the push-wheel changes the displayed value; clockwise increases the
value and anti-clockwise decreases the displayed value.
•When editing parameter or search values there is a choice to edit individual digits or an entire value.
With a long press of the push-wheel (>3 sec) it will toggle between the two different value editing modes.
The ON key has the following functions:
•In AUTO mode, the screens displays an information screen, stating that the command sources is AUTO
and can be changed by pressing the HAND/AUTO KEY.
•In HAND mode the Inverter is started - the Inverter status icon starts turning.
Notes:
For Control Units with firmware versions less than 4.0:
When running in AUTO mode, HAND mode cannot be selected unless the Inverter is stopped.
For Control Units with firmware versions 4.0 or greater:
When running in AUTO mode, HAND mode can be selected and the motor will continue to run at the last
selected setpoint speed.
When the Inverter is running in HAND mode, the motor stops when switched to AUTO.
The OFF key has the following functions:
•If pressed for longer than 3 seconds the Inverter will perform an OFF2; the motor will then coast down to
a standstill. Note: 2 presses of the OFF key within 3 seconds will also perform and OFF2.
•If pressed for less than 3 seconds the following actions will be performed:
–If in AUTO mode the screen will display an information screen stating that the command sources is
AUTO and can be changed using the HAND/AUTO key. The Inverter will not be stopped.
–If in HAND mode the Inverter will perform an OFF1; the motor will come to a standstill in the ramp-
down time set in parameter P1121.
The ESC key has the following functions:
•If pressed for less than 3 seconds the IOP returns to the previous screen or if a value has been edited,
the new value is not saved.
•If pressed longer than 3 seconds the IOP returns to the status screen.
When using the ESC key in the parameter editing mode, no data is saved unless the OK key is pressed first.
The INFO key has the following functions:
•Displays additional information for the currently selected item.
•Pressing the INFO key again will display the previous screen.
•Pressing the INFO key during power-up of the IOP will place the IOP in DEMO mode. To exit DEMO
mode, power-cycle the IOP.
The HAND/AUTO key switches the command source between HAND and AUTO mode.
•HAND sets the command source to the IOP.
•AUTO sets the command source to an external source, for example, fieldbus.

Overview
2.2 Layout and functions
Intelligent Operator Panel (IOP)
14 Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF
Changes in functionality of the IOP keys
The functionality of the individual controls of the IOP is changed when the following functions
are activated, the user should be aware of these changes of functions to ensure that the IOP
operates in the intended manner.
●Custom Hand mode Custom Hand mode (Page 49)
●Startup in Hand mode Startup in Hand mode (Page 53)
●Hand/Auto disable Hand/Auto disable (Page 54)
DEMO mode
To enter the DEMO mode it is necessary to do a long press of the ESC key or INFO key
during the power-up cycle. The IOP must be power cycled again to exit the DEMO mode.
DEMO mode allows the IOP to be used for demonstration purposes without affecting the
Inverter to which it is connected. Menus can be navigated and functions selected, but all
communications with the Inverter are blocked to ensure that the Inverter does not react to
any commands issued from the IOP.
Locking and unlocking the keypad
The keypad can only be locked once the power-up cycle has been completed. If the keys are
actived before the power-up cycle is completed, the IOP will enter the DEMO mode.
To lock the IOP keypad press
ESC
and
INFO
simultaneously for 3 seconds or more. To
unlock the keypad press
ESC
and
INFO
simultaneously for 3 seconds or more.

Overview
2.3 Screen icons
Intelligent Operator Panel (IOP)
Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF 15
2.3
Screen icons
Overview
The IOP displays a number of icons at the top right-hand edge of the display to indicate
various states or current conditions of the Inverter. These icons are explained in the table
below.
Table 2- 2 Screen icons
Function
Status
Icon
Remarks
Command source Auto
JOG Displayed when the JOG function is active.
Hand
Inverter status Ready
Running Icon rotates when the motor is running
Fault pending Fault
Alarm pending Alarm
Saving to RAM Active Indicates that all recent changes of parameters
have been saved in RAM only. Should power to
the IOP be lost, then all recent changes saved
to RAM will be lost.
PID autotuning Active
Hibernation mode Active
Write Protection Active Parameters cannot be modified.
Know How Protection Active Parameters cannot be viewed or modified.
ESM Active Essential Services Mode
Battery condition Charged The battery status is only shown when the IOP
Hand-held kit is used.

Overview
2.4 Menu structure
Intelligent Operator Panel (IOP)
16 Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF
2.4
Menu structure
Overview
The IOP is a menu-driven device and has the following menu structure:
Figure 2-2 IOP menu structure

Intelligent Operator Panel (IOP)
Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF 17
Installation
3
3.1
Fitting the IOP
Fitting the IOP to the Control Unit
Note
IOP power supply
The IOP has no internal power supply and derives its power directly from the Control Unit of
the Inverter through the RS232 interface. The IOP can also be connected to a PC and
derives its power through the USB connection.
To fit the IOP to the Inverter Control Unit the following procedure should be performed:
1. Place the bottom edge of the IOP casing into the lower recess of the Control Unit
housing.
2. Push the IOP forward until the top fastening clicks into place on the Control Unit housing.
Figure 3-1 Fitting the IOP to the Control Unit

Installation
3.2 Initial Set-up
Intelligent Operator Panel (IOP)
18 Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF
3.2
Initial Set-up
Initial set-up sequence
Once the IOP is fitted and powered-up it will automatically detect the type of Control Unit and
Power Module to which it has been fitted. On first-time use, the IOP automatically displays
the option to select the default language and allow the time and date to be set (if the Control
Unit to which the IOP is fitted has a real-time clock).
After the initial start
-up screen has been displayed, the IOP
will then display details of the type of Control Unit and Power
module, inclu
ding the orders numbers.
After the Ide
ntification screen has been displayed the Lan-
guage selection screen will be displayed.
Once the language is selected
- the Wizard menu is dis-
played.
Note:
The IOP is delivered with only the Basic Commissioning wi
z-
ards. All other wizards can be downloaded using the IOP u
p-
dater tool. For futher information, please see
Firmware and
language upgrade
(Page 23).

Installation
3.2 Initial Set-up
Intelligent Operator Panel (IOP)
Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF 19
If the Wizard menu is not required, then press Esc to return to
the normal status screen.
The status screen can be reconfigured to show a number of
different views and types of values; these can be configured
using the "Status Screen Wizard
" in the "
Extras
" menu, see
Extras
(Page 73).
Language selection
To select the language that the IOP should display, the following actions should be
performed:
1.
Rotate the
Wheel
to select "
Menu
".
2.
Press the
Wheel
to confirm selection.
3.
The "
Menu
" screen is displayed.
4.
Rotate the
Wheel
to select "
Extras
".
5.
Press the
Wheel
to confirm selection.
6.
The "
Extras
" screen is displayed.
7.
Rotate the
Wheel
to select "
Panel Settings
"
8.
Press the
Wheel
to confirm selection.
9.
Rotate the
Wheel
to select the required language.
10.
Press the
Wheel
to confirm selection.
11.
The "Language" screen is displayed.
12.
Rotate the
Wheel
to select the language.
13.
Press the
Wheel
to confirm selection.
14.
The selected language will now be used by the IOP.
15.
The IOP will return to the "
Extras
" menu.
16.
Press "
Esc
" for more than 3 seconds to return to the
"
Status
" screen.
Additonal languages are available for the IOP. For further information, please see Firmware
and language upgrade (Page 23).

Installation
3.2 Initial Set-up
Intelligent Operator Panel (IOP)
20 Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF
Setting time and date
When the IOP is first fitted to a Control Unit, which has a real-time clock, it will automatically
display the time and date screen, the following actions should be performed:
1.
The "
Time and Date
" screen is displayed.
2.
Rotate the
Wheel
to change the value.
3.
Press the
Wheel
to confirm the value and move to the
next field.
4.
Rotate the
Wheel
to change the value.
5.
Press the
Wheel
to confirm value and move to the next
field.
6.
Continue the process for the date fields.
7.
When the last field of the date is completed, the screen
will return to the "
Extras
" menu.
8.
Press "
Esc
" for more than 3 seconds to return to the
"
Status
" screen.
The settings for time are normally done on the Control Unit if it has a Real-time Clock (RTC).
If the Inverter has an RTC the IOP will take its settings from the Control Unit.
Lighting duration
To set the length of time that the display remains lit, the following actions should be
performed:
1.
Rotate the
Wheel
to select "
Menu
".
2.
Press the
Wheel
to confirm selection.
3.
The "
Menu
" screen is displayed.
4.
Rotate the
Wheel
to select "
Extras
".
5.
Press the
Wheel
to confirm selection.
6.
The "
Extras
" screen is displayed.
7.
Rotate the
Wheel
to select "
Panel Settings
"
8.
Press the
Wheel
to confirm selection.
9.
Rotate the
Wheel
to selected "
Lighting duration
".
10.
Press the
Wheel
to confirm selection.
11.
The "
Lighting duration
" screen is displayed.
12.
Rotate the
Wheel
to select the required lighting duration.
13.
Press the
Wheel
to confirm selection.
14.
The display returns to the "
Extras
" menu.
15.
Press "
Esc
" for more than 3 seconds to return to the
"
Status
" screen.