Siemens SIMATIC 6DL1 136-6AA00-0PH1 User manual

SIMATIC
ET 200SP HA
F-AI 8xI 2-/4-wire HART HA
Equipment Manual
6DL1136-6AA00-0PH1
09/2021
A5E50557845-AA
Security information 1
Preface 2
Product overview 3
Connection 4
Parameters/address space 5
Applications of the F-I/O
module 6
Displays, alarms and
messages 7
HART function 8
Technical speci󹪝cations 9
HART operating data
records A
Analog value
representation B
Response times C

Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage
to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices
referring only to property damage have no safety alert symbol. These notices shown below are graded according to
the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be
used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property
damage.
Quali󹪝ed Personnel
The product/system described in this documentation may be operated only by personnel quali󹪝ed for the speci󹪝c
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Quali󹪝ed personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance
are required to ensure that the products operate safely and without any problems. The permissible ambient
conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identi󹪝ed by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication may
be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described.
Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this
publication is reviewed regularly and any necessary corrections are included in subsequent editions.
Siemens AG
Digital Industries
Postfach 48 48
90026 NÜRNBERG
GERMANY
A5E50557845-AA
Ⓟ 09/2021 Subject to change
Copyright © Siemens AG 2021.
All rights reserved

Table of contents
1 Security information.............................................................................................................................. 7
2 Preface ................................................................................................................................................... 9
3 Product overview................................................................................................................................. 11
3.1 Properties of I/O module .................................................................................................... 11
3.2 Accessories........................................................................................................................ 14
4 Connection........................................................................................................................................... 15
4.1 Terminal blocks.................................................................................................................. 15
4.2 Terminal assignment.......................................................................................................... 17
4.3 Schematic circuit diagram .................................................................................................. 18
5 Parameters/address space ................................................................................................................... 21
5.1 Con󹪝guration options ........................................................................................................ 21
5.2 Parameter types................................................................................................................. 22
5.3 Module/channel parameters............................................................................................... 23
5.4 Explanation of the module/channel parameters.................................................................. 27
5.4.1 F_source_address............................................................................................................... 27
5.4.2 F_destination_address ....................................................................................................... 27
5.4.3 F_monitoring time (ms) ..................................................................................................... 28
5.4.4 Number HART message frame repetitions........................................................................... 28
5.4.5 Diagnostics: missing power supply voltage L+ .................................................................... 29
5.4.6 Double-width terminal block .............................................................................................. 29
5.4.7 Smoothing......................................................................................................................... 29
5.4.8 HART gate.......................................................................................................................... 30
5.4.9 HART activated .................................................................................................................. 31
5.4.10 Measurement type/measuring range.................................................................................. 31
5.4.11 Diagnostics HART............................................................................................................... 32
5.4.12 Diagnostics wire break ....................................................................................................... 32
5.4.13 Potential group .................................................................................................................. 33
5.4.14 Redundancy....................................................................................................................... 33
5.4.15 Interference frequency suppression.................................................................................... 34
5.4.16 Behavior after channel fault ............................................................................................... 34
5.5 Address space .................................................................................................................... 35
6 Applications of the F-I/O module ......................................................................................................... 37
6.1 Applications cases of the I/O module .................................................................................. 37
6.2 Application case 1: SIL3/Cat.3/PLd, 2-wire transmitter, 1oo1 ............................................... 40
6.3 Application case 1a: SIL3/Cat.3/PLd, 2-wire transmitter, 1oo1 (high availability) .................. 42
6.4 Application case 2: SIL3/Cat.3/PLd, 4-wire transducer, 1oo1 ................................................ 44
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Equipment Manual, 09/2021, A5E50557845-AA 3

6.5 Application case 2a: SIL3/Cat.3/PLd, 4-wire transmitter, 1oo1 (high availability) .................. 46
6.6 Application case 3: SIL3/Cat.4/PLe, 2- or 4-wire transducer, 1oo2 ........................................ 48
6.7 Application case 3a: SIL3/Cat.4/PLe, 2- or 4-wire transmitter, 1oo2 (high availability) .......... 51
6.8 Application case 4: SIL3/Cat.4/PLe, 2- or 4-wire transmitter, 2oo3 ....................................... 54
6.9 Requirements placed on sensors for fail-safe modules ........................................................ 57
6.10 IO redundancy ................................................................................................................... 58
6.11 Calculation of the remaining supply voltage at the sensor................................................... 60
7 Displays, alarms and messages ........................................................................................................... 61
7.1 Status and error displays .................................................................................................... 61
7.2 LEDs .................................................................................................................................. 62
7.2.1 DIAG LED ........................................................................................................................... 62
7.2.2 MT LED.............................................................................................................................. 62
7.2.3 Channel status / fault LEDs ................................................................................................. 63
7.2.4 Channel status/DIAG/Channel fault LEDs............................................................................. 63
7.2.5 PWR LED ............................................................................................................................ 64
7.3 Interrupts .......................................................................................................................... 65
7.4 Diagnostic messages.......................................................................................................... 67
7.5 Maintenance events........................................................................................................... 72
8 HART function...................................................................................................................................... 75
8.1 Use.................................................................................................................................... 75
8.1.1 Notes on use...................................................................................................................... 75
8.1.2 HART ................................................................................................................................. 76
8.1.3 HART protocol.................................................................................................................... 76
8.1.4 HART for safety-related applications ................................................................................... 77
8.2 HART system connection.................................................................................................... 79
8.2.1 Notes on system connection .............................................................................................. 79
8.2.2 HART con󹪝guration tool ..................................................................................................... 80
8.2.3 HART signal ....................................................................................................................... 81
8.2.4 HART device status............................................................................................................. 81
8.3 Communication ................................................................................................................. 83
8.3.1 Notes on communication with HART .................................................................................. 83
8.3.2 HART command................................................................................................................. 83
8.3.3 Explanation of the HART commands................................................................................... 84
8.3.3.1 Universal HART commands................................................................................................. 84
8.3.3.2 General purpose HART commands...................................................................................... 84
8.3.3.3 Device-speci󹪝c HART commands ........................................................................................ 85
8.3.4 SHC sequence.................................................................................................................... 85
8.4 Tags................................................................................................................................... 86
8.4.1 Notes on HART variables .................................................................................................... 86
8.4.2 HART variables................................................................................................................... 86
8.4.3 Quality code ...................................................................................................................... 86
8.4.4 HART revision .................................................................................................................... 87
8.4.4.1 Field devices with HART revision 5 and 6 ............................................................................ 87
Table of contents
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8.4.4.2 Field devices with HART revision 7 and higher .................................................................... 88
9 Technical speci󹪝cations ....................................................................................................................... 89
9.1 Technical speci󹪝cations ...................................................................................................... 89
A HART operating data records............................................................................................................... 95
A.1 HART command interface................................................................................................... 95
A.2 HART operating data records.............................................................................................. 96
A.3 HART request and response data records ............................................................................ 97
A.4 HART directory................................................................................................................. 103
A.5 HART feature data............................................................................................................ 104
A.6 HART variable data record ................................................................................................ 105
A.7 HART-speci󹪝c settings ...................................................................................................... 106
B Analog value representation............................................................................................................. 109
B.1 Analog value representation in the current measurement range 0 to 20 mA ..................... 109
B.2 Analog value representation with activated "Wire break diagnostics" in current measuring
range 4...20 mA............................................................................................................... 110
B.3 Analog value representation with deactivated "Wire break diagnostics" in the current
measuring range 4...20 mA.............................................................................................. 111
C Response times.................................................................................................................................. 113
C.1 Response times................................................................................................................ 113
Table of contents
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Table of contents
F-AI 8xI 2-/4-wire HART HA
6Equipment Manual, 09/2021, A5E50557845-AA

Security information 1
Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, systems, machines and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is necessary
to implement – and continuously maintain – a holistic, state-of-the-art industrial security
concept. Siemens’ products and solutions constitute one element of such a concept.
Customers are responsible for preventing unauthorized access to their plants, systems,
machines and networks. Such systems, machines and components should only be connected to
an enterprise network or the internet if and to the extent such a connection is necessary and only
when appropriate security measures (e.g. 󹪝rewalls and/or network segmentation) are in place.
For additional information on industrial security measures that may be implemented, please
visit
https://www.siemens.com/industrialsecurity.
Siemens’ products and solutions undergo continuous development to make them more secure.
Siemens strongly recommends that product updates are applied as soon as they are available
and that the latest product versions are used. Use of product versions that are no longer
supported, and failure to apply the latest updates may increase customer’s exposure to cyber
threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS Feed
under
https://www.siemens.com/industrialsecurity.
F-AI 8xI 2-/4-wire HART HA
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Security information
F-AI 8xI 2-/4-wire HART HA
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Preface 2
Validity of the documentation
This equipment manual describes the F-AI 8xI 2-/4-wire HART HA I/O module with part number
6DL1 136-6AA00-0PH1.
It supplements the system manual "Distributed I/O System ET 200SP HA (https://
support.industry.siemens.com/cs/de/en/view/109781000)".
Functions that generally relate to the system are described in this manual.
The information in this manual and in the system and function manuals enables you to
commission the ET 200SP HA.
You can 󹪝nd additional information in the programming and operating manual "SIMATIC
Industrial Software S7 F/FH Systems - Con󹪝guring and Programming (https://
support.industry.siemens.com/cs/ww/en/view/109773062)
Conventions
Please also observe notes marked as follows:
Note
A note contains important information on the product described in the documentation, on the
handling of the product and on the section of the documentation to which particular attention
should be paid.
F-AI 8xI 2-/4-wire HART HA
Equipment Manual, 09/2021, A5E50557845-AA 9

Important notes for maintaining operational safety of your plant
Note
Operation of systems with safety aspects in mind
Safety-related systems are subject to special operational safety requirements on the part of the
operator. The supplier is also obliged to comply with special product monitoring measures. For
this reason, we provide you with information on product developments and features that are (or
could be) relevant to operation of systems with safety aspects in mind. In order to obtain the
latest information and to enable you to undertake any necessary modi󹪝cations to your system,
you must subscribe to the corresponding noti󹪝cations To subscribe, go to the Internet (https://
support.industry.siemens.com/My/ww/en/).
Log on to this website and under "My Noti󹪝cations" select the noti󹪝cations for the following
topics, for example:
• S7-400 / S7-400H / S7-400F/FH
• Distributed I/O
• SIMATIC Industrial Software
• S7 F/FH Systems
•Con󹪝guration tool of the process control system
• ET 200SP HA
You can 󹪝nd additional information on setting up noti󹪝cations on the page "Helpful Functions in
Online Support (https://support.industry.siemens.com/cs/ww/en/sc/2063)".
Preface
F-AI 8xI 2-/4-wire HART HA
10 Equipment Manual, 09/2021, A5E50557845-AA

Product overview 3
3.1 Properties of I/O module
De󹪝nition
The I/O module F-AI 8xI 2-/4-wire HART HA is an analog input module with 8 current inputs for
process control.
In addition to the technical speci󹪝cations, this module has the following properties:
• Fail-safe analog module
• PROFIsafe pro󹪝le V2.6.1
• PROFIsafe address type 2
• 8 fail-safe analog inputs (up to SIL3/Cat.3/PLd or SIL3/Cat.4/PLe with CPU voting)
• Measuring range: 0..20 mA and 4..20 mA
• Resolution: 16 bits including sign
• Short-circuit proof internal sensor supply Uv for 2-wire transmitter
• External sensor supply possible
•Con󹪝gurable diagnostics
• Diagnostics display LED DIAG (red/green)
• Maintenance messages and maintenance display LED MT (yellow)
•Channel-speci󹪝c status display LED "Channel status" (green)
•Channel-speci󹪝c fault display LED "Channel fault" (red)
• Diagnostics
– e.g. short-circuit/ wire break, channel-by-channel
– e.g. supply voltage missing, module-by-module
• Channel-wide and module-wide passivation
• HART communication (Rev. 5 to Rev. 7)
The module supports the following functions:
• Firmware upgrade
• I&M identi󹪝cation data
• Value status
• IO redundancy
F-AI 8xI 2-/4-wire HART HA
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WARNING
Validity of safety parameters
The safety parameters in the technical speci󹪝cations are valid for a mission time of 20 years and
a repair time of 100 hours. If a repair is not possible within 100 hours, remove the relevant
module from the terminal block or switch o󹪜 its supply voltage before 100 hours elapse. After
100 hours elapse, the module switches o󹪜 on its own.
For repairs, follow the procedure described in section "Diagnostic messages (Page 67)".
(FAIW-001)
Note
Cyclic reading of I&M data
Cyclic reading of I&M data can put a strain on the timing of the F-modules. Therefore, avoid fast
read cycles lower than 500 ms.
Product overview
3.1 Properties of I/O module
F-AI 8xI 2-/4-wire HART HA
12 Equipment Manual, 09/2021, A5E50557845-AA

Description
The I/O module consists of the following components:

DIAG MT
I6 -
I0-
I2 -
I4 -
I7 -
I1-
I3-
I5 -
M6
M0
M2
M4
M7
M1
M3
M5
F-AI H A
8xI 2-/4-wire HAR T
7
UV6
8
1
UV0
2
3
UV2
4
5
UV4
6
1P1
L+
24VDC
M
1P2
2P1
L+
24VDC
M
2P 2
MA X. 10 A
AI 0 AI1
CC 00
PW R
6DL1136-6AA00-0PH1
X 2
34
UV7
UV1
UV3
UV5
15
I6 +
16
9
I0 +
10
11
I2+
12
13
I4 +
14
I7+
I1+
I3 +
I5 +
2324
17 18
19 2 0
21 22
31
25
27
29
32
26
28
30
F0 F1
AI2 AI3
F2 F3
AI4 AI5
F4 F 5
AI6 A I7
F6 F 7
AI 2-/4 -w ir e AI 2-wire
①Module type and designation ⑧Function class
②LED for diagnostics ⑨Module type color coding
• Basic type: "Blue" = Analog input module
• Supplemental type information: "Yellow" = Fail-
safe I/O module
③LED for maintenance ⑩Product version
④2D matrix code ⑪Color code for selection of the color-coded labels
⑤Wiring diagram ⑫Serial number
⑥LEDs for channel status/error ⑬Article No.
⑦LED for supply voltage
Product overview
3.1 Properties of I/O module
F-AI 8xI 2-/4-wire HART HA
Equipment Manual, 09/2021, A5E50557845-AA 13

3.2 Accessories
De󹪝nition
Accessories for the I/O module must be ordered separately.
Description
The following accessories are available:
• Labeling strips
• Color-coded labels
• Reference identi󹪝cation label
• Shield connector
• Terminal blocks
You can 󹪝nd additional information in the system manual "Distributed I/O System ET 200SP HA
(https://support.industry.siemens.com/cs/de/en/view/109781000)".
Product overview
3.2 Accessories
F-AI 8xI 2-/4-wire HART HA
14 Equipment Manual, 09/2021, A5E50557845-AA

Connection 4
4.1 Terminal blocks
De󹪝nition
The terminal blocks provide the process terminals (push-in terminals) for components to be
connected such as devices.
Description
The following terminal blocks are available for the I/O module:
Article No. Color Description
6DL1193-6TP00-0DH1 Light gray For single mode
"Enable new potential group"
6DL1193-6TP00-0BH1 Dark gray For single mode
"Use potential group of the left module"
6DL1193-6TP00-0DP0 Light gray Double-width terminal block with L+ potential distributor
For single operation only
"Enable new potential group"
6DL1193-6TP00-0BP0 Dark gray Double-width terminal block with L+ potential distributor
For single operation only
"Use potential group of the left module"
6DL1193-6TP00-0DN0 Light gray Double-width terminal block with M potential distributor
For single operation only
"Enable new potential group"
6DL1193-6TP00-0BN0 Dark gray Double-width terminal block with M potential distributor
For single operation only
"Use potential group of the left module"
6DL1193-6TP00-0DF1 Black Only for redundant interconnection of two F-AI 8xI 2-/4-wire HART HA F-
modules
"Mo potential group"
F-AI 8xI 2-/4-wire HART HA
Equipment Manual, 09/2021, A5E50557845-AA 15

WARNING
Structure with redundant terminal block
No terminal block (color: dark gray) may be inserted to the right of a redundant terminal block
(6DL1193-6TP00-0DF1; color black) to continue a potential group.
If this is not observed, reaction-free behavior between non-fail-safe and fail-safe modules can
no longer be guaranteed.
(FAIW-018)
Note
Terminal blocks are not included in the scope of delivery of the I/O module and must be ordered
separately.
You can 󹪝nd additional information on the con󹪝guration in the system manual.
Connections on the slot and in the I/O module
4MPUPGUIF*0NPEVMF1MVHTJEFPGUIF*0NPEVMF3
4
1
2
9999
①Carrier module contacts of the backplane bus:
Maximum 50 mA
Maximum 3.5 V DC
②Terminal block contacts of the I/O module:
Maximum 30 V DC
Maximum 30 mA per pin / maximum 0.24 A per module
③Process terminals on the terminal block
④Supply voltage of the I/O module
Connection
4.1 Terminal blocks
F-AI 8xI 2-/4-wire HART HA
16 Equipment Manual, 09/2021, A5E50557845-AA

4.2 Terminal assignment
De󹪝nition
The pin assignment provides information about the arrangement and marking of the
connections when wiring the terminal block.
Description
The pin assignment is structured as follows:
Terminal Assignment Terminal Assignment Explanations
1 UV0 2 UV1 • Terminal 1 to 8:
UVn: Sensor supply, channel n
• Terminal 9 to 16:
In+: Current input positive, channel n
• Terminal 17 to 24:
In-: Current input negative, channel n
• Terminal 25 to 32:
Mn: Ground; channel n
1P1: Supply voltage L+ of the voltage bus 1P
2P1: Supply voltage L+ of the voltage bus 2P
1P2: Ground reference of the voltage bus 1P
2P2: Ground reference of the voltage bus 2P
..1-7%$.11-7%$.1."9"********......6767676767676767
"*XJSF"*XJSF
********
3 UV2 4 UV3
5 UV4 6 UV5
7 UV6 8 UV7
9 I0+ 10 I1+
11 I2+ 12 I3+
13 I4+ 14 I5+
15 I6+ 16 I7+
17 I0- 18 I1-
19 I2- 20 I3-
21 I4- 22 I5-
23 I6- 24 I7-
25 M0 26 M1
27 M2 28 M3
29 M4 30 M5
31 M6 32 M7
1P1 L+ 1P2 M
2P11L+ 2P2 M
1If the module is inserted in a TB45R-P32+A0+4D terminal block (6DL1193-6TP00-0DF1) suitable for IO redundancy, the
potential at this terminal is 1P3.
Connection
4.2 Terminal assignment
F-AI 8xI 2-/4-wire HART HA
Equipment Manual, 09/2021, A5E50557845-AA 17

4.3 Schematic circuit diagram
De󹪝nition
A block diagram contains the schematic representation of individual function blocks.
Description
The block diagram for the I/O module is structured as follows:
$IBOOFM$IBOOFM$IBOOFM$IBOOFM$IBOOFM$IBOOFM4UBUVTFSSPS$IBOOFM4UBUVTFSSPS$IBOOFM
#BDLQMBOFCVTJOUIFUFSNJOBMCMPDL&541)"CBDLQMBOFCVTJOUFSGBDF
(BMWBOJDJTPMBUJPO)"35NPEFN)"35NPEFN-.$VSSFOUMJNJUJOHBOESFHFOFSBUJWFQSPUFDUJPO
1PXFSCVTJOUIFUFSNJOBMCMPDL
)"35HBUF-PHJDSFEVOEBOU*OQVUTSFEVOEBOU3FWFSTFQPMBSJUZQSPUFDUJPO%*"(.5.O*O*O.69"%667O.O*O*O.69.69"%6.69183
Supply voltage
Connect the supply voltage to terminals L+ and M. An internal protective circuit protects the I/O
module from reverse polarity. The I/O module monitors whether the supply voltage is connected
and present.
Connection
4.3 Schematic circuit diagram
F-AI 8xI 2-/4-wire HART HA
18 Equipment Manual, 09/2021, A5E50557845-AA

Firmware update
The supply voltage L+ must be available on the I/O module at the start of 󹪝rmware updates and
during the update.
The 󹪝rmware can only be updated in the STOP mode of the F-CPU.
Recommendation: Internal sensor supply
We recommend to always use the short-circuit proof internal sensor supply of the F-module.
In the event of an error when using the internal sensor supply, the channel is passivated and the
diagnostics provide information about the cause.
If there are short-circuits in the wiring or at the sensor, the input is also protected.
To guarantee the correct channel-speci󹪝c reaction in the event of an error of the internal sensor
supply, you must use the sensor supply assigned to the channel. If you do not observe this
assignment, channels that are not a󹪜ected may be in󹪞uenced or passivated.
Note
The internal sensor supply is switched o󹪜 if there is a short-circuit to ground.
The sensor supply is also switched o󹪜 when the channel detects an over󹪞ow.
A check is made as to whether the error is still persisting after about 30 seconds.
External/internal sensor supply
The pictures in "Applications cases of the I/O module (Page 37)" section show how you can
supply the sensors via an external sensor supply (e.g. via another module).
WARNING
Short-circuit from L+ to In+ or In-
If there is a short-circuit from In+ or In-, the input resistors may be destroyed, depending on the
selected type of circuit.
This can be avoided by an appropriate short-circuit-proof circuit or by using the internal sensor
supply. When using an external sensor supply, other suitable measures are required to protect
the input resistors (external 50 mA "Fast-acting" fuse in the input circuit of the F-module).
(FAIW-016)
Connection
4.3 Schematic circuit diagram
F-AI 8xI 2-/4-wire HART HA
Equipment Manual, 09/2021, A5E50557845-AA 19

WARNING
External sensor supply
If you use an external sensor supply, you must take voltage dips and voltage supply deviation
into account when determining the safety function.
To ensure proper functioning of the sensor, we recommend one of the following options:
• Use transmitters with appropriate bu󹪜ering or diagnostics.
or
• Use a redundant external sensor supply
or
• Monitoring of the external sensor supply for undervoltage/overvoltage including shutdown
of the sensor supply in the event of a fault.
(FAIW-017)
Connection
4.3 Schematic circuit diagram
F-AI 8xI 2-/4-wire HART HA
20 Equipment Manual, 09/2021, A5E50557845-AA