Siemens SIMATIC RF120C User manual

Communications module RF120C with
application blocks
for S7-1200 and S7-1500
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SIMATIC Ident
RFID systems
Communications module RF120C
with application blocks
for S7-1200 and S7-1500
Operating Instructions
07/2013
C79000
-G8976-C328-01
Introduction
1
Description
2
Mounting, connecting up and
commissioning
3
Parameter assignment and
configuration
4
Service and maintenance
5
Technical data
6
Dimension drawings
7
Appendix
A
Reset function blocks
B
AdvancedCmd and Ident
profile
C
Service & Support
D

Siemens AG
Industry Sector
Postfach 48 48
90026 NÜRNBERG
GERMANY
Order number: C79000-G8976-C328
Ⓟ
07/2013 Technical data subject to change
Copyright © Siemens AG 2013.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by
personnel qualified
for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

Communications module RF120C with application blocks for S7-1200 and S7-1500
Operating Instructions, 07/2013, C79000-G8976-C328-01 3
Table of contents
1 Introduction............................................................................................................................................. 5
2 Description.............................................................................................................................................. 7
2.1 Area of application and features ....................................................................................................7
2.2 Setup and configuration .................................................................................................................9
2.3 Integration ....................................................................................................................................10
3 Mounting, connecting up and commissioning ........................................................................................ 11
3.1 Important notes on using the device............................................................................................11
3.2 Installing and commissioning the RF120C ..................................................................................12
3.3 Connecting a reader to the RF120C............................................................................................17
3.4 External power supply..................................................................................................................19
3.5 Pin assignment of the socket for the external power supply .......................................................20
3.6 Pinout of the D-sub socket...........................................................................................................20
4 Parameter assignment and configuration .............................................................................................. 21
4.1 Hardware configuration................................................................................................................21
4.2 Configuration................................................................................................................................21
4.3 Parameter assignment with the device configuration ..................................................................22
4.3.1 Menu: Reader ..............................................................................................................................22
4.3.2 Menu: Reader System .................................................................................................................23
4.3.2.1 RF200 ..........................................................................................................................................24
4.3.2.2 RF300 ..........................................................................................................................................25
4.3.2.3 RF600 ..........................................................................................................................................25
4.3.2.4 SLG D10S ....................................................................................................................................27
4.3.2.5 SLG D11S/D12S ..........................................................................................................................27
4.3.2.6 MOBY U .......................................................................................................................................28
4.3.2.7 General Reader............................................................................................................................29
4.3.2.8 Parameters via FB / MV code reader ..........................................................................................29
4.4 Ident instructions ..........................................................................................................................30
4.4.1 Reset_Reader ..............................................................................................................................35
4.4.2 Read.............................................................................................................................................36
4.4.3 Write.............................................................................................................................................37
4.4.4 Read_EPC-ID...............................................................................................................................38
4.4.5 Write_EPC-ID...............................................................................................................................38
4.4.6 Set_Ant.........................................................................................................................................39
4.5 Transponder addressing ..............................................................................................................40

Table of contents
Communications module RF120C with application blocks for S7-1200 and S7-1500
4Operating Instructions, 07/2013, C79000-G8976-C328-01
5 Service and maintenance...................................................................................................................... 47
5.1 LED status display on the RF120C............................................................................................. 47
5.2 Diagnostics.................................................................................................................................. 49
5.3 FB error messages...................................................................................................................... 51
5.3.1 Structure of the status output parameter .................................................................................... 51
5.3.2 Error messages........................................................................................................................... 52
5.3.3 Warnings ..................................................................................................................................... 61
5.4 Module replacement.................................................................................................................... 61
6 Technical data ...................................................................................................................................... 63
7 Dimension drawings.............................................................................................................................. 65
A Appendix .............................................................................................................................................. 67
A.1 Approvals and standards ............................................................................................................ 67
A.1.1 Approvals .................................................................................................................................... 67
A.1.2 Standards and test regulations ................................................................................................... 70
A.2 Connecting cable ........................................................................................................................ 72
A.2.1 Routing of standard cables ......................................................................................................... 72
A.2.2 Self-assembled cables ................................................................................................................ 75
A.3 Ordering data .............................................................................................................................. 76
A.3.1 Ordering data for RF120C........................................................................................................... 76
A.3.2 Ordering data for SIMATIC S7-1200 accessories....................................................................... 76
A.3.3 Further ordering data .................................................................................................................. 77
B Reset function blocks............................................................................................................................ 79
C AdvancedCmd and Ident profile ............................................................................................................ 87
C.1 AdvancedCmd............................................................................................................................. 87
C.2 The "Ident profile" block .............................................................................................................. 88
D Service & Support ................................................................................................................................. 91

Communications module RF120C with application blocks for S7-1200 and S7-1500
Operating Instructions, 07/2013, C79000-G8976-C328-01 5
Introduction
1
Purpose of these operating instructions
With the information in these operating instructions, you will be able to commission and
operate the RF120C communications module with a SIMATIC S7-1200 controller.
Basic knowledge required
These operating instructions assume general knowledge of automation engineering and
identification systems.
Scope of the manual
The operating instructions apply to the RF120C communications module.
Note
Validity of the manual for other communications modules
You can also use the function blocks described in the section "
Ident instructions (Page 30)"
in the same way for the communications modules RF180C (PROFINET) and ASM 456
(PROFIBUS) if these are connected to an S7
-1200 or S7-1500. The Reset function blocks
required for these communications
modules can be found in the appendix.
Position in the information landscape
●In addition to these operating instructions, you require the operating instructions
"SIMATIC S7-1200 programmable controller
(http://support.automation.siemens.com/WW/view/en/36932465)".
●The manual of the particular RFID system contains information on the readers / write/read
devices to be connected.
●Special information on the expert parameters and parameter assignment of the
RF620R/RF630R readers in conjunction with the RF120C communications module can
be found in the "Configuration manual RF620R/RF630R
(http://support.automation.siemens.com/WW/view/en/33287195)".
Recycling and disposal
●The components of the RF120C communications module have low pollutant levels which
means that it can be recycled.
●Contact a certified electronic-waste disposal company to recycle and dispose of your old
equipment in an environment-friendly manner.

Introduction
Communications module RF120C with application blocks for S7-1200 and S7-1500
6Operating Instructions, 07/2013, C79000-G8976-C328-01

Communications module RF120C with application blocks for S7-1200 and S7-1500
Operating Instructions, 07/2013, C79000-G8976-C328-01 7
Description
2
2.1
Area of application and features
Area of application
The RF120C is a module for the SIMATIC S7-1200 controllers. The RF120C can be used as
central I/O in a SIMATIC S7-1200.
Figure 2-1 RF120C communications module
When operating the communications modules with a SIMATIC S7-1200, there is a global
library with function blocks available to you.
Only one reader or one code reading device with an RS-422 interface can be operated with
an RF120C communications module. RFID readers and code readers from the following
product families can be operated with the RF120C:
●RF200
●RF300
●RF600
●MV400 code readers
●MOBY D
●MOBY U

Description
2.1 Area of application and features
Communications module RF120C with application blocks for S7-1200 and S7-1500
8Operating Instructions, 07/2013, C79000-G8976-C328-01
Features
To operate the RF120C, you require a SIMATIC S7-1200.
With the help of the RF120C communications module, you can address the data on the
transponders physically. This type of addressing is also referred to as normal addressing.
A Hardware Support Package (HSP) allows you to install the RF120C module later in the
catalog of the TIA Portal. You can configure and set parameters for modules using the TIA
Portal.
Other features
●A maximum of three RF120C modules can be operated at the same time with one
SIMATIC S7-1200.
●There are no restrictions relating to operation with other modules from the SIMATIC S7-
1200 range.
●Degree of protection IP20
●System integration with standard cables
●Standardized user interface for Ident technology with easy-to-use function blocks

Description
2.2 Setup and configuration
Communications module RF120C with application blocks for S7-1200 and S7-1500
Operating Instructions, 07/2013, C79000-G8976-C328-01 9
2.2
Setup and configuration
This section describes the setup of a SIMATIC S7-1200 with RF120C as an example.
Configuration
The SIMATIC S7-1200 is designed for panel or rail mounting and consists of the following
components:
●SIMATIC S7-1200
●Power supply unit
●Up to 3 communications modules (CM); e.g RF120C
●Up to 8 signal modules (SM)
You can thus set the focus of your configuration on local requirements.
The simple handling of the SIMATIC S7-1200 ensures fast commissioning and user-friendly
maintenance.
①
RF120C communications module
②
CPU SIMATIC S7-1200
③
Signal modules
④
DIN rail mounting clip
⑤
DIN rail / panel
Figure 2-2 SIMATIC S7-1200 with RF120C

Description
2.3 Integration
Communications module RF120C with application blocks for S7-1200 and S7-1500
10 Operating Instructions, 07/2013, C79000-G8976-C328-01
Configuration
The following figure shows the SIMATIC S7-1200 with three RF120C communications
modules.
Figure 2-3 Maximum configuration of RF120C with a SIMATIC S7-1200
Extensive configurations are possible using a PROFIBUS/PROFINET setup with various
SIMATIC Ident communications modules.
2.3
Integration
Integration
The figure below shows how the SIMATIC S7-1200 with SIMATIC RF120C is integrated into
an automation system.
Figure 2-4 Example of integrating a SIMATIC S7-1200 with RF120C
The RF120C is integrated in the SIMATIC S7-1200 hardware configuration using an HSP.
Following this, the RF120C can be configured in the TIA Portal using the device
configuration. You will find the HSP on the DVD "RFID Systems, Software & Documentation"
or on the Internet on the Support homepage
(http://support.automation.siemens.com/WW/view/en/23183356).

Communications module RF120C with application blocks for S7-1200 and S7-1500
Operating Instructions, 07/2013, C79000-G8976-C328-01 11
Mounting, connecting up and commissioning
3
3.1
Important notes on using the device
Safety notices on the use of the device
The following safety notices must be adhered to when setting up and operating the device
and during all work relating to it such as installation, connecting up, replacing devices or
opening the device.
General notes
WARNING
Safety extra low voltage
The equipment is designed for operation with Safety Extra-Low Voltage (SELV) by a
Limited Power Source (LPS). (This does not apply to 100 V ... 240 V devices.)
This means that only SELV / LPS complying with IEC 60950-1 / EN 60950-1 / VDE 0805-1
must be connected to the power supply terminals. The power supply unit for the equipment
power supply must comply with NEC Class 2, as described by the National Electrical Code
(r) (ANSI / NFPA 70).
There is an additional requirement if devices are operated with a redundant power supply:
If the equipment is connected to a redundant power supply (two separate power supplies),
both must meet these requirements.
WARNING
Opening the device
D not open the device when energized.

Mounting, connecting up and commissioning
3.2 Installing and commissioning the RF120C
Communications module RF120C with application blocks for S7-1200 and S7-1500
12 Operating Instructions, 07/2013, C79000-G8976-C328-01
Overvoltage protection
NOTICE
Protection of the external 24 VDC voltage supply
If the module is supplied via widespread 24 V power supply cables or networks, coupling of
strong electromagnetic pulses into the power supply cables is possible, for example due to
lightning or the switching of large loads.
The connection of the external 24 VDC power supply is not protected against strong
electromagnetic pulses. Make sure that any cables liable to lightning strikes are fitted with
suitable overvoltage protection.
3.2
Installing and commissioning the RF120C
Prior to installation and commissioning
WARNING
Read the system manual "S7-1200 Programmable Controller"
Prior to installation, connecting up and commissioning, read the relevant sections in the
system manual "S7-1200 Programmable Controller". When installing and connecting up,
keep to the procedures described in the system manual "S7-1200 Programmable
Controller".
Make sure that the power supply is turned off when installing/uninstalling the devices.
Parameter assignment
One requirement for the commissioning of the CP is the completeness of the STEP 7 project
data. For more information, read the section "Parameter assignment and configuration
(Page 21)".

Mounting, connecting up and commissioning
3.2 Installing and commissioning the RF120C
Communications module RF120C with application blocks for S7-1200 and S7-1500
Operating Instructions, 07/2013, C79000-G8976-C328-01 13
Dimensions for installation
Figure 3-1 Dimensions for installation of the S7-1200
Table 3- 1 Dimensions for installation
S7-1200 devices
Width A
Width B *
CPU
②
Width depends on the CPU being used
90 mm
45 mm
110 mm
55 mm
Signal modules
③
Width depends on the signal module being used
45 mm
22.5 mm
70 mm
35 mm
Communications
interfaces
①
e.g. RF120C 30 mm 15 mm
* Width B: The distance between the edge of the housing and the center of the hole in the DIN rail mounting clip
DIN rail mounting clips
All CPUs, SMs, CMs and CPs can be installed on the DIN rail in the cabinet. Use the pull-out
DIN rail mounting clips to secure the device to the rail. These mounting clips also lock into
place when they are extended to allow the device to be installed in a switching panel. The
inner dimension of the hole for the DIN rail mounting clips is 4.3 mm.

Mounting, connecting up and commissioning
3.2 Installing and commissioning the RF120C
Communications module RF120C with application blocks for S7-1200 and S7-1500
14 Operating Instructions, 07/2013, C79000-G8976-C328-01
Procedure for installation and commissioning
Note
Installation location
All RF120C communications modules must be installed to the left beside the SIMATIC S7
-
1200. During installation, make sure that the upper and lower
ventilation slits of the module
are not obstructed and good ventilation is possible. Above and below the device, there must
be a clearance of 25 mm to allow air to circulate and prevent overheating.
Remember that the permitted temperature ranges depend on
the position of the installed
device.
Device position / permitted temperature range
Installation location
Horizontal installation of the rack:
0 °C to 55 °C
Vertical installation of the rack:
0 °C to 45 °C
NOTICE
Connection with power off
Wire up the SIMATIC S7-1200 and modules to be connected only when the power is off.
Note
Power supply from the power outputs of the CPU
Connected modules obtain their power via the backplane bus of the SIMATIC S7
-1200.
Readers or code reading systems connected to the CM require an additional external power
supply via the CM.
Keep within the maximum load of the power outputs of the CPU.
You will find data relating to the current consumption and power loss of the CM in the section
"
Technical data (Page 63)".
The RF120C communications module must be grounded via the shield.

Mounting, connecting up and commissioning
3.2 Installing and commissioning the RF120C
Communications module RF120C with application blocks for S7-1200 and S7-1500
Operating Instructions, 07/2013, C79000-G8976-C328-01 15
Table 3- 2 Installing and connecting up an RF120C
Task
Procedure
1. Remove the bus cover on the left of the CPU:
–Insert a screwdriver into the slot above the bus cover.
–Lever the cover up carefully out of its mounting.
Remove the bus cover. Put the cover away for later use.
2. Connect the RF120C to the CPU:
–Align the bus connector and the pins of the RF120C with the drill holes in the
CPU.
–Press the components together firmly until the limit stop is reached.
3. Fit the CPU with the connected modules onto the 35 mm DIN rail and secure the
DIN rail.
4. Secure the power supply wires to the external power supply unit.
5. Secure the wires of the external power supply to the plug supplied with the
RF120C and insert the plug in the socket on the top of the RF120C.
The pinning is shown beside the socket on the top of the housing. You will also
find this in the section "Pin assignment of the socket for the external power supply
(Page 20)".
6. Connect the reader using the RF120C cable to the D-sub female connector of the
RF120C. To do this, open the lower door in the housing.
7. Turn on the power supply.
8. Close the front covers of the module and keep them closed during operation.
9. The remaining steps in commissioning involve downloading the STEP 7 project
data.
The STEP 7 project data of the RF120C is transferred when you download to the
station. To load the station, connect the engineering station on which the project data
is located to the Ethernet interface of the CPU.
You will find more detailed information on loading in the following sections of the
STEP 7 online help:
•"Loading project data"
•"Using online and diagnostics functions"

Mounting, connecting up and commissioning
3.2 Installing and commissioning the RF120C
Communications module RF120C with application blocks for S7-1200 and S7-1500
16 Operating Instructions, 07/2013, C79000-G8976-C328-01
Table 3- 3 Dismantling an RF120C
Task
Procedure
1. Make sure that the CPU and all S7-1200 devices are disconnected from the
electric power.
2. Remove the two plug-in connectors from the CPU and the RF120C.
3. Pull out the two DIN rail clamps on the CPU and the RF120C.
4. Remove the CPU and the RF120C from the DIN rail.
5. Hold the CPU and RF 120 firmly and pull them apart.

Mounting, connecting up and commissioning
3.3 Connecting a reader to the RF120C
Communications module RF120C with application blocks for S7-1200 and S7-1500
Operating Instructions, 07/2013, C79000-G8976-C328-01 17
3.3
Connecting a reader to the RF120C
NOTICE
Correct usage
When connecting non-specified devices to the RF120C, it is possible that the connected
device may be destroyed.
A pre-assembled cable therefore permits the optimum and simple connection of the reader.
The standard version of the connecting cable is available in lengths 2 m, 5 m and 10 m.
Figure 3-2 Opening the doors in the housing of the RF120C
To connect the cable, open the lower door in the housing as shown in the figure and connect
the reader using the D-sub cable and the 9-pin D-sub socket of the communications module.
At the top right behind the upper door in the housing of the module the version is printed as a
placeholder "X". You require the version if you have questions for Support. In the example "X
2 3 4", the "X" is a placeholder for the version "1".
Note
Pulling and plugging the D
-sub is allowed when the power is on. After connecting a new
reader, the "Reset_Reader" block must be called.

Mounting, connecting up and commissioning
3.3 Connecting a reader to the RF120C
Communications module RF120C with application blocks for S7-1200 and S7-1500
18 Operating Instructions, 07/2013, C79000-G8976-C328-01
①
Diagnostics LEDs
②
Bus connector for connection to the controller
③
D-sub socket for connecting the reader
Figure 3-3 Sockets and LEDs of the RF120C communications module

Mounting, connecting up and commissioning
3.4 External power supply
Communications module RF120C with application blocks for S7-1200 and S7-1500
Operating Instructions, 07/2013, C79000-G8976-C328-01 19
3.4
External power supply
Power supply
The 3-pin socket for the external 24 VDC power supply is located on the top of the module.
The reader is supplied with voltage via this power supply. The matching plug with screw
terminals ships with the product. If there is overload, the RF120C turns off the power supply
to the reader and signals this to the CPU.
①
Mounted terminal block for the 24 VDC power supply of the reader
Figure 3-4 Terminal block for the 24 VDC power supply
The RF120C is supplied with power via the backplane bus and can also be addressed and
commissioned without an external power supply from the SIMATIC S7-1200.

Mounting, connecting up and commissioning
3.5 Pin assignment of the socket for the external power supply
Communications module RF120C with application blocks for S7-1200 and S7-1500
20 Operating Instructions, 07/2013, C79000-G8976-C328-01
3.5
Pin assignment of the socket for the external power supply
Figure 3-5 Socket for the external 24 VDC power supply (view from above)
Table 3- 4 Pin assignment of the socket for the external power supply
Pin
Labeling
Function
1
L+
+ 24 VDC (max. 1 A)
2
M
Ground reference for + 24 VDC
3 Ground connector
3.6
Pinout of the D-sub socket
RS-422 interface
Table 3- 5 Pinout of the D-sub socket
Pin
Description
Pin
Description
1
24 VDC
6
-RxD
2
- not used -
7
+RxD
3
- not used -
8
-TxD
4
+TxD
9
- not used -
5
GND
Housing
Ground connector