Siemens SINUMERIK 840Di User manual

11/2006 Edition
SINUMERIK 840D/840Di/810D
SIMODRIVE 611 digital
Diagnostics Manual
Valid for
Control
SINUMERIK 840D 7.4
SINUMERIK 840DE (Export version) 7.4
SINUMERIK 840Di 3.2
SINUMERIK 840DiE (Export version) 3.2
SINUMERIK 810D 7.4
SINUMERIK 810DE (Export version) 7.4
Drive
SIMODRIVE 611
Overview of System Error Alarms 1
Overview of Alarms 2
List of Action Numbers 3
Error Codes of Alarm 300500 4
System Reactions on Alarms 5
Appendix A

Trademarks
All designations with the trademark symbol ® are registeredtrademarks of Siemens AG. Other designations in this documentationmay be trade-
marks whose use by third parties for their own purposes may infringe the rights of the owner.
Liability Disclaimer
We have checked that the contents of this publication agree with the hardware and software described herein. However, as deviations cannot
be totally excluded, we are unable to guarantee complete consistency. The information contained in this document is, however, reviewed regu-
larly and any necessary changes will be included in the next edition.
Copyright © Siemens AG 1995 - 2006
Order No. 6FC5298-7AA20-0BP3
Siemens-Aktiengesellschaft 2006
Subject to change without prior notice
SINUMERIK® Documentation
Printing history
Brief details of this edition and previous editions are listed below.
The status of each edition is shown by the code in the "Remarks" column.
Status code in the "Remarks" column:
A .... New documentation
B .... Unrevised reprint with new order number
C .... Revised edition with new status
Edition Order no. Remarks
09/1995 6FC5298-3AA01-0BP0 Description of differences
03/1996 6FC5298-3AA20-0BP0 C
08/1997 6FC5298-4AA20-0BP0 C
12/1997 6FC5298-4AA20-0BP1 C
12/1998 6FC5298-5AA20-0BP0 C
08/1999 6FC5298-5AA20-0BP2 C
04/2000 6FC5298-5AA20-0BP2 C
10/2000 6FC5298-6AA20-0BP0 C
09/2001 6FC5298-6AA20-0BP1 C
02/2002 6FC5298-6AA20-0BP2 C
11/2002 6FC5298-6AA20-0BP3 C
03/2004 6FC5298-7AA20-0BP0 C
10/2004 6FC5298-7AA20-0BP1 C
08/2005 6FC5298-7AA20-0BP2 C
11/2006 6FC5298-7AA20-0BP3 C

iii ©Siemens AG, 2006. All rights reserved
SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition
Preface
Structure of the documentation
The SINUMERIK documentation is organized in 3 parts:
•General Documentation
•User Documentation
•Manufacturer/Service Documentation
An overview of publications, which is updated monthly and also provides informa-
tion about the language versions available, can be found on the Internet at:
http://www.siemens.com/motioncontrol
Select "Support" -> "Technical Documentation" -> "Overview of Publications"
The Internet version of the DOConCD (DOConWEB) is available at:
http://www.automation.siemens.com/doconweb
Information about training courses and FAQs (Frequently Asked Questions) can
be found in internet under:
http://www.siemens.com/motioncontrol under menu option "Support".
Target group
This publication is intended for project engineers, commissioners, machine oper-
ators and service and maintenance personnel.
Benefits
The diagnostics manual enables the intended target group to evaluate error and
fault indications and to respond accordingly.
With the help of the diagnostics manual, the target group has an overview of the
various diagnostic options and diagnostic tools.
Standard scope
This Diagnostics Manual describes only the functionality of the standard version.
Additionsorrevisions madebythe machinemanufactureraredocumentedby the
machine manufacturer.
Other functions not described in this documentation might be executable in the
control. However, no claim can be made regarding the availability of these func-
tions when the equipment is first supplied or in the event of servicing.

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iv ©Siemens AG, 2006. All rights reserved
SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition
Further,forthesakeof simplicity,thisdocumentation doesnotcontain all detailed
information about all types of the product and cannot cover every conceivable
case of installation, operation or maintenance.
Technical support
If you have any questions, please get in touch with our Hotline:
Europe and Africa time zone:
A&D Technical Support
Phone: +49 (0) 180 / 5050 - 222
Fax: +49 (0) 180 / 5050 - 223
Internet: http://www.siemens.com/automation/support-request
Email: mailto:[email protected]m
Asia and Australia time zone:
A&D Technical Support
Phone: [phone]
Fax: [phone]
Internet: http://www.siemens.com/automation/support-request
Email: mailto:[e-mail]
America time zone:
A&D Technical Support
Phone.: [phone]
Fax: [phone]
Internet: http://www.siemens.com/automation/support-request
Email: mailto:[e-mail]
Note
Country telephone numbers for technical support are provided at the following
Internet address:
http://www.siemens.com/automation/service&support

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©Siemens AG, 2006. All rights reserved
SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition
Questions about the manual
If you have any queries (suggestions, corrections) in relation to this documenta-
tion, please send a fax or email to the following address:
Fax: [phone] / 98 - 63315
Email: mailto:[e-mail]
Fax form: See the reply form at the end of the document.
SINUMERIK Internet address
http://www.siemens.com/motioncontrol
EU Declaration of Conformity
The EC Declaration of Conformity for the EMC Directive can be found/obtained
on the Internet:
http://www.ad.siemens.com/csinfo
under the Product/Order No. 15257461
at the relevant branch office of the A&D MC group of Siemens AG
Subject matter of this manual
This manual is intended as a work of reference. It allows the operator at the
machine tool:
−To correctly assess special situations when operating the machine.
−To ascertain the reaction of the system to the special situation.
−To utilize the possibilities for continued operation following the special sit-
uation.
−To follow references to other documentation containing further details.
Scope
This manual describes thealarms/messages from the NC kernel (NCK) area, the
PLC and the SIMODRIVE 611D drives.
Other alarms can occur from the HMI/MMC (Human-Machine/Man-Machine
Communication) areas. These alarms are displayed on the operator panel in the
form of self-explanatory text.
For special situations in conjunction with the integrated PLC, please refer to the
SIMATIC S7-300 documentation.

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The alarms are sorted by ascending alarm number in each section. There are
gaps in the sequence.
Structure of alarm description
Each alarm consists of an alarm number and alarm text. There are four descrip-
tion categories:
•Explanation
•Response
•Remedy
•Program continuation
For a more detailed explanation of the "Reaction" category, please refer to
section: "System reactions on alarms"
For a more detailed explanation of the "Program continuation" category, please
refer to the section: "Clear criteria for alarms"
NCK alarms
Table -1 Number ranges of the alarm numbers
000 000 - 009 999 General alarms
010 000 - 019 999 Channel alarms
020 000 - 029 999 Axis/spindle alarms
030 000 - 099 999 Functional alarms
060 000 - 064 999 Cycle alarms SIEMENS
065 000 - 069 999 Cycle alarms user
070 000 - 079 999 Compile cycles, manufacturer and OEM

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SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition
HMI alarms/messages
611D alarms
PLC alarms/messages
1) More detailed information is available via the diagnostic function (diagnostic buffer) in SIMATIC
STEP 7.
2) The PLC alarms in the range 500000 - 899999 are configured and described by the machine man-
ufacturer.
Table -2 Number ranges of the alarm numbers, continued
100000 - 100999 Basic system
101000 - 101999 Diagnostics data
102000 - 102999 Services
103000 - 103999 Machine
104000 - 104999 Parameters
105000 - 105999 Programming
106000 - 106999 Standby
107000 - 107999 OEM
109000 - 109999 Distributed systems (M to N)
110000 - 110999 HMI Embedded messages
111000 - 111999 ManualTurn, ShopMill, ShopTurn
120000 - 120999 HMI Advanced messages
129900 - 129999 Applications
142000 - 142099 RCS Viewer/RCS Host Embedded
Table -3 Number ranges of the alarm numbers, continued
300000 - 399999 Drive
Table -4 Number ranges of the alarm numbers, continued
400000 - 499999 General alarms
500000 - 599999 Channel alarms 2)
600000 - 699999 Axis/spindle alarms 2)
700000 - 799999 User area 2)
800000 - 899999 Sequencers/graphs 2)
(810001 - 810009 System error messages from PLC 1))

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SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition
Action list
The actions described in the alarm texts ("Action %---") are explained in detail in
the table in the "Action list" section.
Notes on safety
This manual contains information that must be observed to ensure your personal
safety and to prevent property damage. Notices referring to your personal safety
are highlighted in the manual by a safety alert symbol; notices referring to prop-
erty damage only have no safety alert symbol, Depending on the hazard level,
warnings are indicated in a descending order as follows:
If multiple levels of hazards can occur, the warning is always displayed with the
highest possible level. If a warning with a warning triangle is to indicate physical
injury, the same warning may also contain information about damage to property.
Danger
indicates that death or severe personal injury will result if proper precautions are
not taken.
Warning
means that there can be severe physical injury or even death if the corresponding
safety measures are not followed.
Caution
means that there can be slight physical injury if the corresponding safety mea-
sures are not followed.
Caution
means that there can be damage to property if the corresponding safety mea-
sures are not followed.
Notice
means an undesirable result or state can occur if the corresponding instruction is
not followed.

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Qualified personnel
Start-up and operation of the device/equipment/system in question must only be
performed using this documentation. The device/system must only be commis-
sioned and operated by qualified personnel. Qualified personnel as referred to in
the safety guidelines in this documentation are those who are authorized to start
up, earth and label units, systems and circuits in accordance with the relevant
safety standards.

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x©Siemens AG, 2006. All rights reserved
SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition