Siemens SITRANS F FX330 User manual

Operating Instructions
SITRANS FX330
Vortex flowmeters
05/2019Edition
SITRANS F
www.siemens.com/flow

All rights reserved. It is prohibited to reproduce this documentation, or any part thereof, without
the prior written authorisation of Siemens.
Subject to change without notice.
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Copyright 2019 by Siemens
: IMPRINT ::::::::::::::::::::::::::::::::::

CONTENTS
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1 Safety instructions 6
1.1 Software history ............................................................................................................... 6
1.2 Intended use ..................................................................................................................... 7
1.3 Certifications .................................................................................................................... 9
1.4 Pressure equipment directive........................................................................................ 10
1.5 Safety instructions from the manufacturer ................................................................... 11
1.5.1 Copyright and data protection .............................................................................................. 11
1.5.2 Disclaimer ............................................................................................................................. 11
1.5.3 Product liability and warranty .............................................................................................. 12
1.5.4 Information concerning the documentation......................................................................... 12
1.5.5 Warnings and symbols used................................................................................................. 13
1.6 Safety instructions for the operator............................................................................... 13
2 Device description 14
2.1 Scope of delivery............................................................................................................. 14
2.2 Device versions............................................................................................................... 14
2.2.1 Flange versions..................................................................................................................... 15
2.2.2 Sandwich versions ................................................................................................................ 15
2.2.3 Dual version and twofold reliability ...................................................................................... 16
2.2.4 Remote version ..................................................................................................................... 17
2.2.5 Devices with integrated nominal diameter reduction.......................................................... 18
2.2.6 Device description................................................................................................................. 19
2.2.7 Free air delivery measurement - FAD (optional) ................................................................. 20
2.2.8 Gross heat measurement (optional)..................................................................................... 21
2.2.9 Net heat measurement (optional) ........................................................................................ 22
2.2.10 Dual seal.............................................................................................................................. 23
2.3 Nameplate ...................................................................................................................... 24
3 Installation 26
3.1 General notes on installation ......................................................................................... 26
3.2 Storage ........................................................................................................................... 26
3.3 Transport ........................................................................................................................ 26
3.4 Installation conditions ....................................................................................................27
3.4.1 Installation when measuring liquids .................................................................................... 28
3.4.2 Installation when measuring steam and gases ................................................................... 30
3.4.3 Pipelines with control valve .................................................................................................. 31
3.4.4 Preferred mounting position ................................................................................................ 31
3.5 Minimum inlet sections.................................................................................................. 32
3.6 Minimum outlet sections................................................................................................ 33
3.7 Flow straightener ........................................................................................................... 33
3.8 Installation...................................................................................................................... 34
3.8.1 General installation notes..................................................................................................... 34
3.8.2 Installing devices in sandwich design .................................................................................. 35
3.8.3 Installing devices in flange design ....................................................................................... 36
3.8.4 Mounting the field housing, remote version ........................................................................ 37
3.9 Heat insulation................................................................................................................ 38
3.10 Turning the connection housing................................................................................... 39
3.11 Turning the display .......................................................................................................40

CONTENTS
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4 Electrical connections 41
4.1 Safety instructions.......................................................................................................... 41
4.2 Connecting the signal converter .................................................................................... 42
4.3 Electrical connections .................................................................................................... 43
4.3.1 Power supply......................................................................................................................... 43
4.3.2 Current output ...................................................................................................................... 43
4.3.3 Current input......................................................................................................................... 44
4.3.4 Binary output......................................................................................................................... 44
4.3.5 Limit switch output ............................................................................................................... 45
4.3.6 Pulse output / Frequency output ..........................................................................................47
4.3.7 Status output......................................................................................................................... 48
4.4 Connection of remote version ........................................................................................ 48
4.5 Grounding connections................................................................................................... 50
4.6 Ingress protection .......................................................................................................... 51
5 Start-up 52
5.1 Start-up screen .............................................................................................................. 52
5.2 Operation ........................................................................................................................ 52
6 Operation 53
6.1 Display and operating elements .................................................................................... 53
6.1.1 Display for selection of submenu and functions, 3 lines ..................................................... 54
6.1.2 Display when setting parameters, 4 lines ............................................................................ 55
6.1.3 Display when previewing parameters, 4 lines...................................................................... 55
6.2 Basic principles of operation.......................................................................................... 56
6.2.1 Functional description of the keys........................................................................................ 56
6.2.2 Switch from measuring mode to menu mode...................................................................... 56
6.2.3 Change the settings in the menu..........................................................................................56
6.2.4 Character selection in change mode.................................................................................... 57
6.2.5 Units, figures and factors ..................................................................................................... 58
6.2.6 Security and permissions ..................................................................................................... 58
6.3 Overview of the most important functions and units..................................................... 60
6.4 Menu languages .............................................................................................................60
6.5 Gas options for gas measurement................................................................................. 61
6.6 Units................................................................................................................................ 62
6.7 Menu structure............................................................................................................... 65
6.7.1 Menu overview "A Quick Setup"............................................................................................65
6.7.2 Menu overview "B Test"........................................................................................................ 66
6.7.3 Menu overview "C Setup"...................................................................................................... 67
6.7.4 Menu description "A Quick Setup"........................................................................................ 71
6.7.5 Menu description "B Test".................................................................................................... 78
6.7.6 Menu description "C Setup".................................................................................................. 78
6.8 Setting examples............................................................................................................ 87
6.8.1 Settings for free air delivery measurement - FAD............................................................... 87
6.8.2 Gross heat measurement ..................................................................................................... 88
6.8.3 Net heat measurement......................................................................................................... 89
6.9 Status messages and diagnostic information................................................................ 90
6.10 A12 plausibility checks ................................................................................................. 96

CONTENTS
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7 Service 97
7.1 Replacing signal converter / LC display ........................................................................ 97
7.2 Maintaining the O-rings.................................................................................................. 98
7.3 Spare parts availability...................................................................................................99
7.4 Availability of services .................................................................................................... 99
7.5 Return procedure ...........................................................................................................99
7.6 Disposal ........................................................................................................................ 100
8 Technical data 101
8.1 Functional principle...................................................................................................... 101
8.2 Technical data............................................................................................................... 102
8.3 Dimensions and weights .............................................................................................. 108
8.3.1 Flange versions................................................................................................................... 108
8.3.2 Sandwich versions .............................................................................................................. 115
8.3.3 Remote version ................................................................................................................... 117
8.4 Flow tables ................................................................................................................... 118
9 Notes 121

1 SAFETY INSTRUCTIONS
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1.1 Software history
The "Electronic Revision" (ER) is consulted to document the revision status of electronic
equipment according to NE 53 for all devices. It is easy to see from the ER whether
troubleshooting or larger changes in the electronic equipment have taken place and how that
has affected the compatibility.
1Downwards compatible changes and fault repair with no effect on operation (e.g. spelling mistakes on display)
2-_ Downwards compatible hardware and/or software change of interfaces:
HHART
®
PProfibus
FFoundation Fieldbus
3-_ Downwards compatible hardware and/or software change of inputs and outputs:
CO Current output
FO,
PO Frequency output / pulse output
SO Status output
LS Limit switch
CI Current input
DDisplay
4Downwards compatible changes with new functions
5Incompatible changes, i.e. electronic equipment must be changed
Table 1-1: Description of changes
Release date Electronic revision Changes and compatibility Documentation
04/2016 ER 1.0.5_ Initial version Edition 05/2016
08/2016 ER 1.0.6_ 1; 3-D Edition 05/2016
07/2017 ER 2.0.0_ 5 1Edition 08/2017
10/2017 ER 2.0.1_ 1Edition 10/2017
Edition 09/2018
03/2019 ER 2.0.3_ 1Edition 05/2019
05/2019 ER 2.0.2_ Release of Foundation Fieldbus
communication; 5 2Edition 05/2019
05/2019 ER 2.0.2_(01-01) Release of Profibus PA
communication; 5 2Edition 05/2019
05/2019 ER 2.0.4_ 1; 2-H; 3-D Edition 05/2019
09/2019 ER 2.0.5_ 1; 2-F Edition 05/2019
09/2019 ER 2.0.5_ (01-01) 1; 2-P Edition 05/2019
Table 1-2: Changes and effect on compatibility
1Incompatible change: hardware change
2Incompatible change: new communication interface functions

SAFETY INSTRUCTIONS 1
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1.2 Intended use
The vortex flowmeters are used for flow measurement of gases, vapours and liquids.
The devices are particularly suitable for the measurement of:
•Clean liquids with low viscosity (< 10 cP)
•Hydrocarbons with low viscosity (< 10 cP)
•Water
•Chemicals with low corrosiveness
•Saturated steam
•Superheated steam, including CIP and SIP applications in the food industry
•The flow sensors are made from stainless steel 1.4404 / 316L or Hastelloy
®
C-22.
•In your project planning, please observe the data given in the corrosion tables.
•The pressure-bearing parts have been designed and rated for stationary operation taking into
account the maximum pressure and temperature.
•Observe the data indicated on the nameplate for PS, TS and PT.
•External forces and moments, caused e.g. by pipe stresses, have not been taken into account.
Primarily, volumetric flow and temperature are measured, with pressure measurement as an
option. From these parameters the measuring device calculates the mass flow or standard
volumetric flow using pre-programmed density data and then exports the measured values via
various communication interfaces.
CAUTION!
Responsibility for the use of the measuring devices with regard to suitability, intended use and
corrosion resistance of the used materials against the measured fluid lies solely with the
operator.
INFORMATION!
This device is a Group 1, Class A device as specified within CISPR11:2009. It is intended for use in
industrial environment. There may be potential difficulties in ensuring electromagnetic
compatibility in other environments, due to conducted as well as radiated disturbances.
INFORMATION!
The manufacturer is not liable for any damage resulting from improper use or use for other than
the intended purpose.

1 SAFETY INSTRUCTIONS
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The devices are rated for the following flow velocities:
Liquids:
DN15...DN300 V
min
: 0.3 m/s 30.98 ft/s 1
V
max
: 10 m/s 32 ft/s 2
Gases and
steam: DN15 V
min
: 3 m/s 10 ft/s 1
V
max
: 45 m/s 147 ft/s 2
DN15C V
min
: 3 m/s 10 ft/s 1
V
max
: 55 m/s 180 ft/s 2
DN25 V
min
: 2 m/s 6.6 ft/s 1
V
max
: 70 m/s 229 ft/s 2
DN25C V
min
: 2 m/s 6.6 ft/s 1
V
max
: 80 m/s 262 ft/s 2
DN40...
DN300 V
min
: 2 m/s 6.6 ft/s 1
V
max
: 80 m/s 262 ft/s 2
Table 1-3: Flow velocities
1Use the larger value, according to the amount.
2Use the smaller value, according to the amount.
3vmin = 0.7 m/s / 2.3 ft/s in SIL mode for liquid application.
INFORMATION!
DN15C and DN25C have a robust flow sensor (signal pick-up) for harsh measuring conditions
and higher maximum velocity compared to the standard version.

SAFETY INSTRUCTIONS 1
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1.3 Certifications
The device fulfils the statutory requirements of the following EU directives:
•Pressure equipment directive
•EMC directive
•Devices for use in hazardous areas: ATEX directive
as well as
•EN 61010
•NAMUR recommendations NE 21 and NE 43
The manufacturer certifies successful testing of the product by applying the CE marking.
An EU declaration of conformity regarding the directives in question and the associated
harmonised standards can be downloaded from our internet site.
CE marking
DANGER!
For devices used in hazardous areas, additional safety notes apply; please refer to the Ex
documentation.
CAUTION!
For devices used in SIL applications, additional safety notes apply.
For detailed information refer to the "Safety Manual".

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1.4 Pressure equipment directive
A conformity assessment in accordance with pressure equipment directive has been carried out
for the devices described. Conformity is certified by applying the CE mark. The number of the
notified body is also stated.
The PED key describes the rating of the devices:
The PED key identification can be found on the nameplate of the device (for details refer to
Nameplate on page 24).
Residual risk
A risk analysis in accordance with the pressure equipment directive has been carried out for the
devices . The residual risk is described as follows:
•The devices are designed according to the valid and applicable rules and standards for static
operation and their pressure resistance is calculated for the declared maximum pressure
and temperature (no calculation for cyclical change).
•Responsibility for the use of the measuring devices with regard to corrosion resistance of the
used materials against the measured fluid lies solely with the operator.
•Don't use abrasive and high viscous media.
•Avoid pulsation and cavitation.
•The maximum allowable ambient temperatures are depending on the device equipment and
declared in the technical data.
•The draining of the device will be performed in the same way as the connected pipeline.
•Protect devices from vibration and high-frequency oscillation.
•Implement appropriate measures to counteract external fire hazards
Example: PED/G1/III/H
GGases and vapours
1Fluid group 1
III Category III
HConformity assessment method according to Module H
Table 1-4: Example of PED key
INFORMATION!
The stated pressures (PS) and temperatures (TS) only apply as refers to the pressure resistance
of the sensor body. As regards the functionality of the entire device, further restrictions of the
maximum temperature may need to be observed (e.g. ATEX approval). Devices rated below
category I due to their size, do not receive the CE mark in the scope of the PED. These devices
are subject to applicable sound engineering practice (SEP).

SAFETY INSTRUCTIONS 1
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1.5 Safety instructions from the manufacturer
1.5.1 Copyright and data protection
The contents of this document have been created with great care. Nevertheless, we provide no
guarantee that the contents are correct, complete or up-to-date.
The contents and works in this document are subject to copyright. Contributions from third
parties are identified as such. Reproduction, processing, dissemination and any type of use
beyond what is permitted under copyright requires written authorisation from the respective
author and/or the manufacturer.
The manufacturer tries always to observe the copyrights of others, and to draw on works created
in-house or works in the public domain.
The collection of personal data (such as names, street addresses or e-mail addresses) in the
manufacturer's documents is always on a voluntary basis whenever possible. Whenever
feasible, it is always possible to make use of the offerings and services without providing any
personal data.
We draw your attention to the fact that data transmission over the Internet (e.g. when
communicating by e-mail) may involve gaps in security. It is not possible to protect such data
completely against access by third parties.
We hereby expressly prohibit the use of the contact data published as part of our duty to publish
an imprint for the purpose of sending us any advertising or informational materials that we have
not expressly requested.
1.5.2 Disclaimer
The manufacturer will not be liable for any damage of any kind by using its product, including,
but not limited to direct, indirect or incidental and consequential damages.
This disclaimer does not apply in case the manufacturer has acted on purpose or with gross
negligence. In the event any applicable law does not allow such limitations on implied warranties
or the exclusion of limitation of certain damages, you may, if such law applies to you, not be
subject to some or all of the above disclaimer, exclusions or limitations.
Any product purchased from the manufacturer is warranted in accordance with the relevant
product documentation and our Terms and Conditions of Sale.
The manufacturer reserves the right to alter the content of its documents, including this
disclaimer in any way, at any time, for any reason, without prior notification, and will not be liable
in any way for possible consequences of such changes.

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1.5.3 Product liability and warranty
The operator shall bear responsibility for the suitability of the device for the specific purpose.
The manufacturer accepts no liability for the consequences of misuse by the operator. Improper
installation or operation of the devices (systems) will cause the warranty to be void. The
respective "Standard Terms and Conditions" which form the basis for the sales contract shall
also apply.
1.5.4 Information concerning the documentation
To prevent any injury to the user or damage to the device it is essential that you read the
information in this document and observe applicable national standards, safety requirements
and accident prevention regulations.
If this document is not in your native language and if you have any problems understanding the
text, we advise you to contact your local office for assistance. The manufacturer can not accept
responsibility for any damage or injury caused by misunderstanding of the information in this
document.
This document is provided to help you establish operating conditions, which will permit safe and
efficient use of this device. Special considerations and precautions are also described in the
document, which appear in the form of icons as shown below.

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1.5.5 Warnings and symbols used
Safety warnings are indicated by the following symbols.
• HANDLING
HANDLINGHANDLING
HANDLING
This symbol designates all instructions for actions to be carried out by the operator in the
specified sequence.
iRESULT
RESULTRESULT
RESULT
This symbol refers to all important consequences of the previous actions.
1.6 Safety instructions for the operator
DANGER!
This warning refers to the immediate danger when working with electricity.
DANGER!
This warning refers to the immediate danger of burns caused by heat or hot surfaces.
DANGER!
This warning refers to the immediate danger when using this device in a hazardous atmosphere.
DANGER!
These warnings must be observed without fail. Even partial disregard of this warning can lead to
serious health problems and even death.
WARNING!
Disregarding this safety warning, even if only in part, poses the risk of serious health problems.
There is also the risk of damaging the device or parts of the operator's plant.
CAUTION!
Disregarding these instructions can result in damage to the device or to parts of the operator's
plant.
INFORMATION!
These instructions contain important information for the handling of the device.
LEGAL NOTICE!
This note contains information on statutory directives and standards.
WARNING!
In general, devices from the manufacturer may only be installed, commissioned, operated and
maintained by properly trained and authorized personnel.
This document is provided to help you establish operating conditions, which will permit safe and
efficient use of this device.

2 DEVICE DESCRIPTION
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2.1 Scope of delivery
2.2 Device versions
The devices are delivered in the following variants:
•Signal converter with display
•Flow sensor in flanged design, flow sensor F
•Flow sensor in sandwich design, flow sensor S
•Remote version - Flow sensor with separated remote signal converter
•Dual version with two flow sensors and two signal converters
The following designs are available as options:
•With pressure sensor - with or without shut-off valve
•Flange version, flow sensor with single reduction F1R
•Flange version, flow sensor with double reduction F2R
INFORMATION!
Inspect the packaging carefully for damages or signs of rough handling. Report damage to the
carrier and to the local office of the manufacturer.
INFORMATION!
Do a check of the packing list to make sure that you have all the elements given in the order.
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
Figure 2-1: Scope of delivery
1 Measuring device in ordered version
2 Manual
3 Certificates, calibration report and parameter data sheet
4 Bar magnet

DEVICE DESCRIPTION 2
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2.2.1 Flange versions
2.2.2 Sandwich versions
The sandwich version features 2 centering rings to aid with installation.
Figure 2-2: Flanged devices with display
1 Version with temperature sensor
2 Version with temperature sensor and optional pressure sensor
3 Version with temperature sensor, optional pressure sensor and shut-off valve
4 Version with temperature sensor, flow sensor with integrated reducer
Figure 2-3: Sandwich versions with display
1 Version with temperature sensor
2 Version with temperature sensor and optional pressure sensor
3 Version with temperature sensor, optional pressure sensor and shut-off valve

2 DEVICE DESCRIPTION
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2.2.3 Dual version and twofold reliability
This is a genuine redundant system with two independent flow sensors and two signal
converters.
This provides twofold functional reliability and availability of the measurement. This variant is
ideally suited for measurements in multi-product pipelines. In such pipelines, two different
products are moved through one after the other. One signal converter can be programmed for
one product, and the other signal converter for the other product.
Figure 2-4: Dual version and twofold reliability

DEVICE DESCRIPTION 2
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2.2.4 Remote version
With the remote version, the flow sensor and signal converter are installed separately in
different places. The 6-pin, shielded connection cable is available with a length up to 50 m /
164 ft.
Figure 2-5: Remote version
1 Flow sensor connection box
2 Flow sensor
3 Signal converter
4 Wall mount bracket connection box

2 DEVICE DESCRIPTION
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2.2.5 Devices with integrated nominal diameter reduction
The device versions F1R and F2R offer an integrated nominal diameter reduction up to two
nominal diameter sizes to assure best results in accuracy and optimum measuring ranges; even
in pipelines with large diameters, which have been designed for a low pressure loss.
Nominal
diameter of flow
sensor
Nominal size of process connections
DN15 DN25 DN40 DN50 DN80 DN100 DN150 DN200 DN250 DN300
DN15 StV 1F1RF2R-------
DN25 - StV 1F1RF2R------
DN40 --StV1F1RF2R-----
DN50 ---StV1F1RF2R----
DN80 ----StV1F1RF2R---
DN100 -----StV1F1R F2R - -
DN150 ------StV1F1R F2R -
DN200 -------StV1F1R F2R
DN250 --------StV1F1R
DN300 ---------StV1
Table 2-1: Integrated nominal diameter reduction
1Standard version

DEVICE DESCRIPTION 2
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2.2.6 Device description
Figure 2-6: Device description
1 Signal converter
2 Cable feed through
3 Pressure sensor, optional
4 Shut-off valve, optional
5 Flow sensor
6 Centering ring

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2.2.7 Free air delivery measurement - FAD (optional)
To create compressed air, a compressor draws in air from the ambient atmosphere,
compresses it and delivers it at the required pressure. Since the ambient atmosphere also
contains water vapour, the compressor draws in a mixture of air and water vapour. In addition to
the moisture in the air, the ambient temperature and pressure conditions on the inlet side and
the process conditions on the outlet side also influence the compressor capacity.
That is why most manufacturers specify compressor capacity as free air delivery at standard
intake conditions. To compare the capacity of different compressors or to compare the capacity
of a compressor at different points in time, the measurement of the air supplied by the
compressor must be corrected by the influences of the process and of the environment and
converted to these standardised suction conditions.
The vortex flowmeter with optional FAD function (FAD - Free Air Delivery) can measure the free
air delivery online, regardless of its function as standard flowmeter. For this the device needs
the process and ambient conditions, as well as the compressor data. When installed on the
outlet side, it measures the air volume generated by the compressor and the process conditions.
The menu-driven, user-friendly software prompts the operator to enter the following values:
•Ambient temperature (inlet)
•Atmospheric pressure (inlet)
•Air humidity (inlet and outlet)
•Motor speed (rated speed and actual speed)
•Pressure loss of the air filter
The FAD value is calculated from the measured and entered parameters using the vapour and
compressibility tables stored in the measuring device.
INFORMATION!
• For correct FAD measurement the compressor must run at full capacity.
• FAD measurement is an optional feature, which can be unlocked subsequently in menu "C6.3
Extras" if not unlocked by order.
Please contact the manufacturer to obtain the four digit code required to enable this feature.
For programming example refer to Settings for free air delivery measurement - FAD on page
87
.