Silca Futura Auto User manual

Operating manual
Translation of the original instructions
D449934XA
vers. 1.0 EN
FUTURA AUTO

(c) 2019 SILCA S.p.A. - Vittorio Veneto
This manual has been drawn up by SILCA S.p.A.
All rights reserved. No part of this publication can be reproduced or circulated by any means whatsoever (photocopies, microfilm or other)
without the consent of SILCA S.p.A.
Edition: January 2019
Printed at:
Italy
by SILCA S.p.A.
Via Podgora, 20 (Z.I.)
31029 VITTORIO VENETO (TV)
India
by MINDA SILCA Engineering Ltd.
Plot no.37, Toy City,
GREATER NOIDA (U.P.) - 201308
The Manufacturer declines any responsibility for possible inaccuracies in this document due to printing or transcription errors. The Manufacturer
reserves the rights to alter the information without prior notice, except when they affect safety. This document or any of its parts cannot be copied,
altered or reproduced without written authorization from the Manufacturer. Keep the manual and look after it for the entire life cycle of the machine.
The information has been drawn up by the manufacturer in his own language (Italian) to provide users with the necessary indications to use the
key-cutting machine independently, economically and safely.
IMPORTANT NOTE: in compliance with current regulations relating to industrial property, we hereby state that the trade-marks or trade names
mentioned in our documentation are the exclusive property of authorized manufacturers of locks and users.
Said trade-marks or trade names are nominated only for the purposes of information so that any lock for which our keys are made can be rapidly
identified.

INDEX
USE OF THE MANUAL.........................................................................................................................................1
GENERAL WARNINGS.........................................................................................................................................4
1 MACHINE DESCRIPTION............................................................................................................................5
1.1 MAIN OPERATING PARTS......................................................................................................................... 6
1.2 SAFETY....................................................................................................................................................... 7
1.3 TECHNICAL DATA....................................................................................................................................... 8
1.4 ACCESSORIES PROVIDED....................................................................................................................... 9
2 HANDLING..................................................................................................................................................10
2.1 PACKING................................................................................................................................................... 10
2.2 UNPACKING.............................................................................................................................................. 10
2.3 HANDLING THE MACHINE ...................................................................................................................... 10
3 MACHINE INSTALLATIONAND PREPARATION.......................................................................................11
3.1 CHECKING FOR DAMAGE........................................................................................................................11
3.2 ENVIRONMENTAL CONDITIONS..............................................................................................................11
3.3 POSITIONING............................................................................................................................................11
3.4 SEPARATE PARTS ................................................................................................................................... 12
3.4.1 Tablet stand and tablet..............................................................................................................................12
3.4.2 Power pack and lead................................................................................................................................13
3.4.3 Fixing bracket ...........................................................................................................................................13
3.5 WORK STATION DESCRIPTION ............................................................................................................. 14
4 TABLET REGULATION AND USE..............................................................................................................15
4.1 CHOICE OF LANGUAGE.......................................................................................................................... 15
5 CLAMPS .....................................................................................................................................................16
5.1 CLAMP FOR FLAT KEYS WITH STANDARD CUTS - 01VA..................................................................... 16
5.1.1 Use of the shoulder gauge........................................................................................................................17
5.1.2 STOP positions (key stop)........................................................................................................................17
5.2 CLAMP FOR TRACK KEYS - 01RA.......................................................................................................... 19
5.2.1 FITTING THE KEY ...................................................................................................................................19
5.3 REMOVING / FITTING CLAMPS 01VAAND 01RA................................................................................... 21
5.4 REMOVING/FITTING THE 106/107 JAWS ON CLAMP 01RA ................................................................ 21
5.4.1 FITTING OPTIONAL JAWS INTO THE 01RACLAMP.............................................................................22
5.5 USING TRACER 07T................................................................................................................................. 23
5.6 TRACER 06T............................................................................................................................................. 23
6 CLEANING..................................................................................................................................................24
7 MAINTENANCE..........................................................................................................................................25
7.1 OPERATIONS ........................................................................................................................................... 25
7.2 ACCESS TO REAR COMPARTMENT...................................................................................................... 25
7.3 CYLINDRICAL CUTTER AND/OR TRACER POINT REPLACEMENT..................................................... 26
7.4 TRACER 07T REPLACEMENT................................................................................................................. 26

7.5 CHECKING AND REPLACING FUSE....................................................................................................... 27
7.6 BATTERY REPLACEMENT....................................................................................................................... 28
7.7 ACCESS TO THE UPPER COMPARTMENT............................................................................................29
7.8 REPLACING THE ELECTRICAL CONTACT BRUSH............................................................................... 30
7.9 REPLACING THE ELECTRICAL CONTACT BRUSH SET....................................................................... 30
8 DISPOSAL ..................................................................................................................................................31
9 ASSISTENZA..............................................................................................................................................32
9.1 HOW TO REQUEST SERVICE................................................................................................................. 32
10 SOFTWARE OPERATING GUIDE..............................................................................................................33
11 ELECTRICAL DIAGRAMS..........................................................................................................................35

USE OF THE MANUAL
This manual has been drawn up by the Manufacturer and is an integral part of the machine literature.
The manual gives information that is obligatory for the operator to know and which makes it possible to use the
machine safely.
User’s Manual
This user’s manual is provided because it is essential for proper use and maintenance of the machine.
The manual must be kept carefully throughout the life of the machine, including the decommissioning stage. Keep
in a dry place close to the machine where it is always to hand for the operator.
IT IS OBLIGATORY to read the manual carefully before using the machine.
Readers’ characteristics
This manual must be read and its contents acquired by those who will use it.
Manufacturer’s ID
FUTURAAUTO has an ID plate located on the back of the machine, showing the serial number.
Fig. 1 - Silca Fig. 2 - Minda Silca
(*) see chap. 8 DISPOSAL.
How to apply for after-sales service
Silca provides purchasers of FUTURAAUTO with After-Sales Service.
For the total safety of the operator and machine, any operation not described in the manual must be carried out
by the manufacturer or in the special Service Centers recommended by Silca.
At the end of the manual there is a list of manufacturers’ and authorized Service Centre addresses; if the manual
was downloaded is necessary visit the website to see the contacts (www.silca.biz).
The warranty card attached to the machine covers free repairs or replacement of faulty parts for 24 months from
the date of purchase*. All operations must be agreed by the user with Silca or the Service Center.
* Damage caused by negligence or wrong use of the machine by the user will null the warranty.
Operating manual
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TERMINOLOGY
For those inexperienced in the subject of keys and key cutting, below is an illustration of the most frequently used
terms:
67
3
2
44
55
1 1
3
Fig. 3
1) Head
2) Neck
3) Shoulder stop
4) Blade
5) Tip
6) STANDARD cutting
7) TRACK cutting
ATTENTION: anodised aluminium keys, plastic keys or any other key without electrical conductivity
CANNOT BE decoded and cut!
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GRAPHICS IN THE MANUAL
Pay attention Obligation to read
the manual
GRAPHICS ON THE FUTURA AUTO KEY-CUTTING MACHINE
Do not clean with
compressed air Obligation to read the manual Adhesive label Mass - RPM
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GENERAL WARNINGS
FUTURAAUTO is designed to the principles of European Standards (CE).
Right from the design stage solutions have been adopted to eliminate hazards for the operator in all the stages
of use: handling, regulation, use and maintenance.
The materials used in manufacture and the components employed in using FUTURAAUTO are not dangerous
and ensure that the machine complies to current standards.
Silca S.p.A. has also experimented and applied numerous technical solutions that allow the key-cutting machine
to optimize the quality of the cut keys.
To guarantee maintaining these results over time, please follow the instructions below:
• Observe the procedures described in this manual;
• Always use Original Silca Tools as they are designed to make the best of Futura AUTO and
provide quality key-cutting;
• Use Silca/Ilco key blanks, made with top quality materials;
• Havethekey-cuttingmachinecheckedperiodically by an authorized SilcaAfter-Sales Service
Center;
• Always use Silca Original Spare Parts. Beware of imitations!
NORMAL USE
FUTURAAUTO is a key-cutting machine and must be installed and used according to the rules and specifications
established by the manufacturer.
The key-cutting machine must be used only by skilled personnel (professional use).
The FUTURAAUTO key-cutting machine is designed for use on business or industrial premises (e.g. hardware
shops, key cutting centers, etc...).
Any other use different from that indicated in this manual will cause the forfeiture of all customers’ rights to make
claims on Silca S.p.A. and may be an unknown source of hazard for the operator or third parties.
ATTENTION: Negligent use or failure by the operator to observe the instructions in this
manual are not covered by the warranty and the manufacturer declines any responsibility in
such cases.
ATTENTION: Anodised aluminium keys, plastic keys or any other key without electrical
conductivity CANNOT BE decoded and cut!
RESIDUAL RISKS
No further risks will arise when properly using the FUTURAAUTO machine.
SAFETY REGULATIONS
• Always disconnect the machine when it is not in use or when performing maintenance
operations.
• Check the electrical wiring periodically; replace any wires that show signs of wear.
• Always work with dry hands free of grease or oil.
• Never tug on the electricity supply lead and make sure it is not in contact with oil or other
liquids, sharp objects or heat. Never remove the grounding pin from the plug. Check that the
ground wire is connected properly.
• Do not use the machine in dangerous environments (wet or damp).
• All visitors, especially children, must stay at a safe distance from the machine and must
never come into contact with the electric wiring. This equipment should not be used where
children may be present.
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1 MACHINE DESCRIPTION
FUTURAAUTO is an electronic machine operating on 3 axes with controlled movement.
Accurately studied, it adds a high degree of cutting precision to operating speed and ease of use.
FUTURA AUTO operates only when connected to a TABLET containing a Silca program.
FUTURA AUTO uses the tracer to decode vehicle keys with standard cuts and track type cuts.
It can cut keys (in ferrous materials in general, brass, silver nickel, etc.) having:
• STANDARD cuts
• TRACK cuts
• Special cuts (e.g. Ford Tibbe - with optional accessory)
• Cuts on tubular keys (with optional accessory)
FUTURAAUTO is used to cut the following types of keys:
Keys with STANDARD CUTS
Fig. 4
Keys with TRACK CUTS
Fig. 5
ATTENTION: Anodised aluminium keys, plastic keys or any other key without electrical
conductivity CANNOT BE decoded and cut!
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1.1 MAIN OPERATING PARTS
C
R
I
D
K
S
T
Z
L
G
G1
P
M
M1
J
P1
E
U
J1
A
B
Fig. 6
A
- Tablet stand
B
- Tablet
C
- Safety shield
D
- Lamp
E
- Cover
G
- Cutter
G1
- Cutter shaft
I
- Gauge (01VA clamp)
J
- Tracer 07T
J1
- Tracer movement lever
L
- Tool compartment
K
- Swarf collection tray
M
- Clamp 01VA (Standard cuts)
M1
- Clamp knob (01VA)
P
- Clamp 01RA (Track cuts)
P1
- Clamp knob (01RA)
R
- ON/Emergency push button
S
- X axis carriage
T
- Y axis carriage
U
- Z axis carriage
V
- Ethernet port
W
- Power pack
W1
- Power pack connector
Y
- USB port for Tablet charge
Y1
- USB port standard
Z
- Tool holder
VW1 YY1
W
Fig. 7
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1.2 SAFETY
FUTURA AUTO is entirely built in compliance to the Machine Directives. The operations for which it has been
designed are easily carried out with no risk to the operator.
The adoption of general safety precautions and observation of the instructions provided by the manufacturer in
this manual eliminate all human error, unless deliberate.
FUTURAAUTO is designed with features which make it completely safe.
• Safety shield
Theprotectiveshieldisdesignedtocovertheworkingpartsascompletely
as possible, ensuring operator safety.
The shield (C) must be raised in order to fit keys for cutting or carry out
other operations (Fig. 8).
Raisingthe shieldbymeans ofa microswitchwill deactivatetheoperating
and movement functions, including the cutter, and failed shield closing
will be notified with a special message on the tablet.
To re-activate the work cycle, lower the shield and follow the instructions
on the tablet.
Fig. 8
• Emergency stop
Use the red emergency button (R) (Fig. 6), located on the right-hand side of the machine to stop the machine
immediately in the event of serious malfunctioning or a hazard for the operator.
When the cause of the emergency has been eliminated, turn the button 45° clockwise to deactivate it.
NOTE: the operator is responsible for keeping the area around the button clear so that it can be
reached as quickly as possible.
C
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1.3 TECHNICAL DATA
Electricity supply: Machine: 24V d.c.- 5,5 Amp. - 130W
Power pack: 90/264V a.c. - 50/60Hz - 220W MEANWELL GST220A24-R7B
Cutter motor: 24V d.c.
Cylindrical cutters: 01LW - 02LW - 06LW : carbide, coated
12L : in HSS Super Rapid steel
Tool speed: Fresino cilindrico: 12100 rpm
Movement: on 3 axes (with special bushes) driven by step motors (on rectified roller
guides).
Clamp 01VA :
(for standard cuts) removable, with 4 universal sides for holding flat vehicle keys
Clamp 01RA :
(for Track cuts) removable and provided with interchangeable jaws (106-107)
Runs: X axis: 30 mm Y axis: 50 mm Z axis: 27 mm
Dimensions: width: 318 mm
depth: 413 mm
height with tablet and stand: 522 mm (without tablet and stand 340 mm)
Mass: Kg. 20
Noise level: sound pressure Lp(A) =
- brass flat keys: 72.0 dB(A)
- steel flat keys: 74.5 dB(A)
- brass track keys: 74.0 dB(A)
- steel track keys: 75.0 dB(A)
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1.4 ACCESSORIES PROVIDED
FUTURA AUTO comes with a set of accessories for its operation and maintenance (tools, hex wrenches...)
supplied in a special tool kit comprising:
cutter 01LW cutter 02LW cutter 06LW
cutter 12L tracer point 06T
06T
stop bar 01RA
stop bar ø 1,2 mm steel pin ø 1,7 mm steel pin
tip stop (Stop 4) “T” allen key 2,5 mm Allen keys set 1,5 ÷ 5 mm
universal adapter “T” allen key 3 mm fuses 4 Amp.- delayed
stylus touch pen USB pen (FAT32 format) adapter A45 Futura Auto
template Z3 (regulating key) brush
Cutters and tracers on machine: Separately:
tracer point 07T
07T
fixing bracket:
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2 HANDLING
The FUTURAAUTO key-cutting machine is easy to handle and there are no special hazards involved in moving
it.
The packed machine can by carried manually by one person.
2.1 PACKING
Thepackingfor the FUTURAAUTO key-cuttingmachine ensures safehandling
of the machine and all its components.
Packing comprises expanded plastic material wrapped around the machine.
The robust cardboard box in which it is placed and the nylon wrapping protect
the machine even when stored for a long period.
Fig. 9
Keep dry Handle with care Up
The symbols on the outside of the cardboard box give indications for transport.
ATTENTION: keep the complete packing for future machine transfers.
2.2 UNPACKING
To remove the machine from its packing:
1) Cut the strapping with scissors and remove.
2) Open the box carefully without damaging it.
3) Free the machine from the protective shells.
4) Check the contents of the packing, comprised of:
- FUTURAAUTO key-cutting machine
- clamp 01VA
- documentation comprising: user’s manual, spare parts sheet, specialist guide and warranty
- tablet
- tablet stand
- power lead
- power pack
- tool kit
- fixing bracket
2.3 HANDLING THE MACHINE
Once removed from its packing place FUTURAAUTO directly on the work bench; one person can easily perform
this operation.
ATTENTION: lift the machine by holding onto the base. Never lift the machine by gripping the
clamps, levers or other parts.
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3 MACHINE INSTALLATION AND PREPARATION
Installation is the customer’s task and does not require any special skills.
The key-cutting machine is supplied ready for use and does not need calibration except for the tools to be used
and any additional jaws that are included with the machine; however, the operator is required to make certain
checks and prepare the machine for use.
NOTE: the machine is shipped with a steel rod installed in the cutter shaft to prevent the allen screw
from backing out during transit. REMOVE THE ROD AND INSTALL THE PROPER CUTTER PRIOR TO
ATTEMPTING TO CUT A KEY!
3.1 CHECKING FOR DAMAGE
FUTURAAUTO is a solid compact machine and will not break if handling, unpacking and installation are carried
out to the instructions in this manual. However, it is good practice to check that the machine has not been
damaged.
3.2 ENVIRONMENTAL CONDITIONS
To make the most of the key-cutting machine, bear in mind the following environmental parameters: it is advisable
for the area to be dry with good air circulation.
The optimum environmental conditions for machine operation are:
- temperature 10° C to 40°C;
- relative humidity: approx 60% .
3.3 POSITIONING
1) Place the key-cutting machine on a solid horizontal work bench suitable for the weight of the machine (20
Kg). The work bench should be approximately 100-120 cm high to facilitate access to the working parts. We
recommend leaving at least 30 cm clearance behind and around the machine to ensure good ventilation and
facilitate handling (Fig. 10).
2) Make sure machine voltage is suitable for the mains supply and that the latter is earthed with a differential switch.
3) Connect the power lead (power pack) to the machine (chap.3.4.2).
100/120 cm
30 cm
30 cm
30 cm
Fig. 10
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3.4 SEPARATE PARTS
The machine packing also contains the following components, separately packed:
3.4.1 Tablet stand and tablet
Fig. 11 Fig. 12
These items are separate from the machine and must be unpacked and installed by the operator in the way
described below:
1) Remove the 2 items from their packing.
2) Loosen the knob on top of the machine cover (Fig. 13).
3) Install the tablet stand so that the special profile fits into the slot on the machine cover (Fig. 14).
4) Screw down and tighten the knob to secure the tablet stand to the cover (Fig. 15).
5) Fit the tablet into its stand (Fig. 16).
Fig. 13 Fig. 14
Y
Fig. 15 Fig. 16 Fig. 17
6) Connect the tablet USB/Micro USB cable to the USB tablet port (Y) located on the back of Futura AUTO.
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3.4.2 Power pack and lead
Fig. 18 Fig. 19
Connect FUTURAAUTO to the power pack (W) and connect the latter to the power supply with the power lead
(W2).
W
W2
W1
Fig. 20
3.4.3 Fixing bracket
If the key-cutting machine is transported and used on a vehicle, e.g. a van, it must be prepared as follows:
1) Turn off the machine and detach the power lead.
2) Remove the tablet holder and tablet.
3) Turn the key-cutting machine onto its back.
4) Connect the fixing bracket to the machine and secure with the 2 screws.
5) Return the machine to its upright position on the work top.
Fig. 21 Fig. 22
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3.5 WORK STATION DESCRIPTION
One operator is enough to operate the machine, which has the following operating parts:
• General ON/OFF/emergency button (R) located on the right-hand side of the machine
• Clamp 01RA holding clamp for keys with track cuts (P)
• Clamp 01VA holding clamp for keys with standard cuts (M)
• Tablet (B)
• Tablet ON button (B1)
• Safety shield (C)
• Cutter (G)
C
R
G
P
M
B
B1
Fig. 23
MACHINE POWER ON
Rotate the red button (R) to turn on the machine.
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4 TABLET REGULATION AND USE
1) Connect the tablet to a power source by means of its power pack in order to charge it (3 hours for the first
charge). The tablet can also be charged connected to the specific USB port (Y) on the back of the machine (Fig.
17, pag.12).
2) Turn on the tablet by holding down the push button (B1) (Fig. 23) holding it down for a few seconds.
REGULATING TABLET INCLINATION
1) Loosen the knob (B2).
2) Incline the stand as required.
3) Tighten the knob (B2).
Fig. 24
4.1 CHOICE OF LANGUAGE
1) Select “Settings” .
2) Scroll the page.
3) Select Language & Input and then Language.
4) Select the required language, hold down and drag to position 1.
5) Select Silca Keyboard (if desired)
6) To quit
• For all software functionalities on board the Silca key-cutting machine, see the SOFTWARE
OPERATING GUIDE on your tablet (Ch.10).
• Further instructions are given in the quick guide for the tablet.
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5 CLAMPS
5.1 CLAMP FOR FLAT KEYS WITH STANDARD CUTS - 01VA
Fig. 25 - clamp 01VA
The use of one of the clamp sides is required, according to the type of key to be decoded and/or cut by copying
or by code (Fig. 25). Positioning the correct side to be used is quick and easy. With the clamp jaws slightly open,
turn the clamp by hand to position it as required, facilitated by a new special alignment system (Fig. 26).
The 4-sided clamp is used to secure keys firmly up against the back and on the profile.
• To copy keys (these can be locked on any of the clamp sides A, B, C or D), the user will decide which side is
the most suitable.
• To decode a key you MUST use the clamp designated by the software.
• For code key-cutting the choice of clamp to use is established by the software.
Fig. 26 - CLAMP ROTATION
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