Silca OLYMPIC User manual

®
Operating manual
D424321XA
vers. 2.0

KEY-CUTTING MACHINE
Operating Manual
code: D424321XA - vers. 2.0
®
OLYMPIC
GB

© 2002 SILCA S.p.A - Vittorio Veneto
This manual has been drawn up by Silca S.p.A.
All rights reserved. No part of this publication may be reproduced or used in any form or by any means (photocopying, microfilm
or other) without the written permission of Silca S.p.A.
Published: september 2002
Printed in Vittorio Veneto
by Silca S.p.A.
via Podgora, 20 (Z.I.)
31029 VITTORIO VENETO (TV) - Italy

INDEX
GUIDE TO THE MANUAL ......................................................................................................5
GENERAL INSTRUCTIONS ..................................................................................................6
1 TRANSPORT ..............................................................................................................7
1.1 Packing ............................................................................................................................7
1.2 Transport .........................................................................................................................7
1.3 Unpacking .......................................................................................................................7
1.4 Machine handling ............................................................................................................7
2 WORKING PARTS .....................................................................................................8
3 MACHINE DESCRIPTION ..........................................................................................9
3.1 Technical data .................................................................................................................9
3.2 Electrical circuit .............................................................................................................10
4 ACCESSORIES PROVIDED ....................................................................................11
5 MACHINE INSTALLATION AND PREPARATION ..................................................12
5.1 Checking for damage ....................................................................................................12
5.2 Environmental conditions ..............................................................................................12
5.3 Positioning .....................................................................................................................12
5.4 Description of work station ............................................................................................12
5.5 Graphics ........................................................................................................................13
5.6 Separate parts ...............................................................................................................13
5.7 Connection to the mains ................................................................................................13
6 REGULATION AND USE OF THE MACHINE ..........................................................14
6.1 Setting ...........................................................................................................................14
6.1.1 Adjusting the cutting depth ...............................................................................14
6.1.2 Setting the cutting spaces ................................................................................15
6.2 Cutting operations .........................................................................................................16
6.3 Key cutting .....................................................................................................................16
6.4 BIT and DOUBLE BIT keys ...........................................................................................17
6.5 PUMP keys ....................................................................................................................18
6.6 Bit key with rim ..............................................................................................................18
7 MAINTENANCE ........................................................................................................19
7.1 Cutting tool replacement ...............................................................................................19
7.2 Tracer point replacement ..............................................................................................19
7.3 Replacing the fuses .......................................................................................................20
8 DISPOSING OF MACHINE .......................................................................................21
9 AFTER-SALES SERVICE ........................................................................................22
9.1 How to request service ..................................................................................................22

Operating manual - English OLYMPIC
Copyright Silca 2002 5
GUIDE TO THE MANUAL
This manual has been produced to serve as a guide for users of the OLYMPIC key-cutting machine.
Read it carefully; it is essential if you wish to operate your machine safely and efficiently.
Consultation
The contents of the manual are divided into sections relating to:
- Transport and handling
- Description of machine and safety devices
- Proper use of the machine
- Maintenance
Technical terms
Common technical terms are used in this manual. To assist those with little experience of key cutting,
below is an illustration of the terms used for the different parts of keys:
Fig. 1
Pump key
head
double
bit
stem
bit
Bit key Double bit key

OLYMPIC Operating manual - English
6 Copyright Silca 2002
GENERAL INSTRUCTIONS
The OLYMPIC key-cutting machine has been designed according to the specifications of the Machine
Directives. From the design stage risks for the operator have been eliminated in all areas: transport,
regulation, cutting and maintenance.
The use of protective goggles is compulsory during cutting operations, as indicated on the machine itself
and in this manual.
The material used in the manufacture of this machine and the components employed during use of
the machine are not dangerous and their use complies with standards
.
Use
The OLYMPIC key-cutting machine mustbe installed and usedin the waylaid down by themanufacturer,
as illustrated in this manual.
If the machine is used differently or for purposes different from those described in this manual, the
customer will forego any rights he may have over Silca S.p.A. Furthermore, unforeseen danger to the
operator or any third parties may arise from incorrect use of the machine.
Negligence in the use of the machine or failure on the part of the operator to observe the instructions
given in this manual are not covered by the guarantee and the manufacturer declines all responsibility in
such cases.
It is therefore indispensable to read the operating manual carefully in order to make the best use
of the OLYMPIC key-cutting machine and benefit from its potential.
Further risks
There are no further risks arising from the use of the OLYMPIC key-cutting machine.
Protection and safety precautions for the operator
The OLYMPIC key-cutting machine is built entirely to standards. The operations for which it has been
designed are easily carried out at no risk to the operator.
The adoption of general safety precautions (use of protective goggles) and observation of the
instructions provided by the manufacturer in this manual eliminate all human error, unless deliberate.
The OLYMPIC key-cutting machine is designed with features which make it completely safe in all its
parts.
• Power supply
The key-cutting machine must be supplied with electricity by means of a safety device (supplied with the
230V machines; on request for other voltages). The plug must be earthed.
• Start-up
The machine is started up by means of:
1) the main switch on the safety device (supplied with the 230V machines);
2) the ON switch, situated on the machine, which activates the machine motor.
• Maintenance
The operations to regulate, service, repair and clean the machine have been devised in the simplest and
safest way possible. There is no danger of removable parts being replaced wrongly or unsafely.
• Machine identification
The OLYMPIC is provided with an identification label which shows the serial number (fig.2).
Fig. 2
(*) see chap.8 DISPOSING OF MACHINE, page 21.

Operating manual - English OLYMPIC
Copyright Silca 2002 7
1 TRANSPORT
The OLYMPIC key-cutting machine is easily transported and is not dangerous to handle.
The packed machine can be carried by one person.
1.1 Packing
The OLYMPIC key-cutting machine comes in a strong cardboard box, the dimensions of which are
shown in fig.3, designed to protect the machine and all its parts even when it is stored for long periods.
Fig. 3
1.2 Transport
It is advisable to use the packing every time the machine is transported, as this will avoid knocks which
could cause damage to the machine, persons or things.
1.3 Unpacking
To remove the machine from the packing box:
1) cut the straps with scissors and remove,
2) open the box without damaging it as it may be used again (e.g. removals, dispatch to the
manufacturers for repairs or servicing),
3) check the contents of the box, which should comprise:
- 1 OLYMPIC key-cutting machine;
- set of documents, including: operating manual, spare parts list and guarantee;
- 1 set of accessories;
- 1 safety device (supplied with the 230V machines).
1.4 Machine handling
When the OLYMPIC key-cutting machine has been
unpacked, place it directly on its workbench.
This operation can be carried out by one person, firmly
holding the base, and no other part, to lift and carry
the machine .
Fig. 4
400 mm
600 mm
410 mm
Keep dry This side upHandle with care

OLYMPIC Operating manual - English
8 Copyright Silca 2002
2 WORKING PARTS
Fig. 5
A-Mainswitch
B - Clamp carriage
C - Carriage lever
D-Base
E - Cutter nut
F - Lateral movement lever
G-Motor
H - Cutter protection
I - Key fastening knob
L - Clamp, tracer side
M - Clamp, cutter side
N - Tracer
O - Cutter
P - Anti-rocking knob
W - Carriage locking device
X - Safety device (supplied with the 230V machines)
X1- Safety main switch
X2- Warning light
X3- Plug
NP
FLCM
A
D
H
B
X3
OGI
EI
W
X
X1
X2

Operating manual - English OLYMPIC
Copyright Silca 2002 9
3 MACHINE DESCRIPTION
OLYMPIC is a professional key-cutting machine for BIT, BOUBLE BIT and PUMP keys.
The machine comprises the following main parts:
Safety device
Device connected to a power point with a differential switch; power the key-cutting machine by pressing
the switch (X1).
The warning light (X2) illuminates to indicate voltage in the plug (X3).
ATTENTION: switch (X) is electromagnetic, in the event of a power failure it goes out automatically. When
electricity is restored it must be reset manually to power the machine again by means of the plug
(X3).
Master switch
The motor starting button is placed on the right side of the OLYMPIC key-cutting machine.
ATTENTION: the switch is illuminated to indicate that the machine is live.
Motor
The OLYMPIC has a direct drive motor (G). The transmission unit comprises the motor and cutter is
protected by a single cover (H).
Mobile unit
The mobile unit comprises a carriage (B) holding the clamps.
The carriage (B) is fitted to the translation shaft and is moved manually by the operator.
It has been designed to avoid the accumulation of cutting dust or chippings.
• Cutting tool (O)
The cutting tool is the part of the OLYMPIC machine which cuts the key blank. The tool is in hard metal
(carbide) and is protected by a special cover (H) to ensure safe operation.
• Tracer point (N)
The tracer point is housed on the left-hand side of the machine base. Its depth settings are easily
regulated.
3.1 Technical data
ELECTRICAL PROPERTIES: 230V - 50Hz 190W 2A
CUTTING TOOL: hard metal (carbide)
MOTOR: one speed single phase 230V - 50Hz 1350 rpm 0,18 kW;
CLAMP: 2 sides
CARRIAGE MOVEMENT: manual
DIMENSIONS: width: 470 mm depth: 350 mm height: 260 mm
CUTTING NOISE: Lp (A) = max. 99,7 dB (A)
WEIGHT: Kg. 26