Silca POKER PRO User manual

EN
Operating Manual
Translation of original instructions
D4A1214XA
vers. 1.0
POKER PRO

(c) 2019 SILCA S.p.A. - Vittorio Veneto
This manual has been drawn up by SILCA S.p.A.
All rights reserved. No part of this publication can be reproduced or circulated by any means whatsoever (photocopies, microfilm or other)
without the consent of SILCA S.p.A.
Edition: April 2019
Printed at Vittorio Veneto
by SILCA S.p.A.
Via Podgora, 20 (Z.I.)
31029 VITTORIO VENETO (TV) - Italy
The Manufacturer declines any responsibility for possible inaccuracies in this document due to printing or transcription errors. The Manufacturer
reserves the rights to alter the information without prior notice, except when they affect safety. This document or any of its parts cannot be copied,
altered or reproduced without written authorization from the Manufacturer. Keep the manual and look after it for the entire life cycle of the machine.
The information has been drawn up by the manufacturer in his own language (Italian) to provide users with the necessary indications to use the
key-cutting machine independently, economically and safely.
IMPORTANT NOTE: in compliance with current regulations relating to industrial property, we hereby state that the trade-marks or trade names
mentioned in our documentation are the exclusive property of authorized manufacturers of locks and users.
Said trade-marks or trade names are nominated only for the purposes of information so that any lock for which our keys are made can be rapidly
identified.

INDEX
USE OF THE MANUAL....................................................................................................................... 1
GENERAL WARNINGS....................................................................................................................... 3
1 MACHINE DESCRIPTION ............................................................................................................................4
1.1 MAIN OPERATING PARTS............................................................................................................................ 5
1.2 SAFETY.......................................................................................................................................................... 6
1.3 TECHNICAL DATA ......................................................................................................................................... 7
1.4 ACCESSORIES PROVIDED.......................................................................................................................... 8
2 HANDLING....................................................................................................................................................9
2.1 PACKING........................................................................................................................................................ 9
2.2 UNPACKING .................................................................................................................................................. 9
2.3 HANDLING THE MACHINE ........................................................................................................................... 9
3 MACHINE INSTALLATION AND PREPARATION .......................................................................................10
3.1 CHECKING FOR DAMAGE ......................................................................................................................... 10
3.2 ENVIRONMENTAL CONDITIONS ............................................................................................................... 10
3.3 POSITIONING.............................................................................................................................................. 10
3.4 SEPARATE PARTS .......................................................................................................................................11
3.4.1 Power pack and lead .................................................................................................................................. 11
3.4.2 Fixing bracket ............................................................................................................................................. 11
3.4.3 Quick Guide................................................................................................................................................ 12
3.5 WORK STATION DESCRIPTION ................................................................................................................ 12
4 CLAMPS .....................................................................................................................................................13
4.1 CLAMPS ROTATION.................................................................................................................................... 14
4.2 USE OF THE GAUGES................................................................................................................................14
4.3 STOP POSITIONS (KEY STOP).................................................................................................................. 16
4.4 USE OF PINS .............................................................................................................................................. 17
4.5 CUTTING CRUCIFORM KEYS.................................................................................................................... 17
5 KEY COPYING / CUTTING.........................................................................................................................18
6 OPERATION OR ERROR INDICATION LIGHTS .......................................................................................20
7 CLEANING..................................................................................................................................................21
8 MAINTENANCE ..........................................................................................................................................22
8.1 OPERATIONS .............................................................................................................................................. 22
8.2 REMOVING / FITTING THE CLAMPS......................................................................................................... 22
8.3 REPLACING THE CUTTER ......................................................................................................................... 23
8.4 ACCESS TO REAR COMPARTMENT ......................................................................................................... 24
8.5 CHECKING AND REPLACING THE FUSE.................................................................................................. 24
8.6 REPLACING THE TOP COVER / KEYPAD ................................................................................................. 25
9 DISPOSAL ..................................................................................................................................................26
10 ASSISTANCE..............................................................................................................................................27
10.1 HOW TO REQUEST SERVICE................................................................................................................... 27
11 ELECTRICAL DIAGRAMS .........................................................................................................................29

USE OF THE MANUAL
This manual has been drawn up by the Manufacturer and is an integral part of the machine literature.
The manual gives information that is obligatory for the operator to know and which makes it possible to use the
machine safely.
User’s Manual
This user’s manual is provided because it is essential for proper use and maintenance of the machine.
The manual must be kept carefully throughout the life of the machine, including the decommissioning stage. Keep
in a dry place close to the machine where it is always to hand for the operator.
IT IS OBLIGATORY to read the manual carefully before using the machine.
Readers’ characteristics
This manual must be read and its contents acquired by those who will use it.
Manufacturer’s ID
Poker PRO has an ID plate located on the back of the machine, showing the serial number.
Fig. 1
(*) see Ch. 9 DISPOSAL.
How to apply for after-sales service
Silca provides purchasers of POKER PRO with After-Sales Service.
For the total safety of the operator and machine, any operation not described in the manual must be carried out
by the manufacturer or in the special Service Centers recommended by Silca.
At the end of the manual there is a list of manufacturers’ and authorized Service Centre addresses; if the manual
was downloaded is necessary visit the website to see the contacts (www.silca.biz).
The warranty card attached to the machine covers free repairs or replacement of faulty parts for 24 months from
the date of purchase*. All operations must be agreed by the user with Silca or the Service Center.
* Damage caused by negligence or wrong use of the machine by the user will null the warranty.
Operating manual
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TERMINOLOGY
For those inexperienced in the subject of keys and key cutting, below is an illustration of the most frequently used
terms:
Fig. 2
1) Head
2) Neck
3) Shoulder stop
4) Blade
5) Tip
6) Back
7) Cutting
8) Stem
GRAPHICS IN THE MANUAL
Pay attention Obligation to read
the manual
GRAPHICS ON THE POKER PRO KEY-CUTTING MACHINE
Do not clean with
compressed air
Obligation to read
the manual
Adhesive label
Mass - RPM
Laser warning labels (Ch.1.2)
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GENERAL WARNINGS
POKER PRO is designed to the principles of European Standards (CE).
Right from the design stage solutions have been adopted to eliminate hazards for the operator in all the stages
of use: handling, regulation, use and maintenance.
The materials used in manufacture and the components employed in using POKER PRO are not dangerous and
ensure that the machine complies to current standards.
Silca S.p.A. has also experimented and applied numerous technical solutions that allow the key-cutting machine
to optimize the quality of the cut keys.
To guarantee maintaining these results over time, please follow the instructions below:
• Observe the procedures described in this manual;
• Always use Original Silca Tools as they are designed to make the best of POKER PRO and
provide quality key-cutting;
• Use Silca key blanks, made with top quality materials;
• Have the key-cutting machine checked periodically by an authorized Silca After-Sales Service
Center;
• Always use Silca Original Spare Parts. Beware of imitations!
NORMAL USE
POKER PRO is a key-cutting machine and must be installed and used according to the rules and specifications
established by the manufacturer.
The key-cutting machine must be used only by skilled personnel (professional use).
The POKER PRO key-cutting machine is designed for use on business or industrial premises (e.g. hardware
shops, key cutting centers, etc...).
Any other use different from that indicated in this manual will cause the forfeiture of all customers’ rights to make
claims on Silca S.p.A. and may be an unknown source of hazard for the operator or third parties.
ATTENTION: negligent use or failure by the operator to observe the instructions in this
manual are not covered by the warranty and the manufacturer declines any responsibility in
such cases.
RESIDUAL RISKS
No further risks will arise when properly using the POKER PRO machine.
SAFETY REGULATIONS
• Always disconnect the machine when it is not in use or when performing maintenance
operations.
• Check the electrical wiring periodically; replace any wires that show signs of wear.
• Always work with dry hands free of grease or oil.
• Never tug on the electricity supply lead and make sure it is not in contact with oil or other
liquids, sharp objects or heat. Never remove the grounding pin from the plug. Check that the
ground wire is connected properly.
• Do not use the machine in dangerous environments (wet or damp).
• All visitors, especially children, must stay at a safe distance from the machine and must never
come into contact with the electric wiring. This equipment should not be used where children
may be present.
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1 MACHINE DESCRIPTION
POKER PRO is a professional automatic key-cutting machine. It is designed to cut flat cylinder keys, vehicle keys
and cruciform keys.
Keys are read by an optical reader (laser).
Keys are cut in a single operation. The key blank is cut directly as the original key is being read.
POKER PRO is used to cut the following types of keys:
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1.1 MAIN OPERATING PARTS
P
M
F
C
BLA
N
K
M1 P1
H
E
Z
R
Q
S
S
D
Fig. 3
A
- START button
B
- STOP button
C
- Safety shield
D
- Lamp
E
- Cover
F
- Prismatic cutter
H
- Optical reader
L
- Tool compartment
K
- Swarf collection tray
M
- Clamp - cutter side
M1
- Clamp knob - cutter side
N
- Key gauge - cutter side
P
- Clamp - optical reader side
P1
- Clamp knob - optical reader side
Q
- Key gauge - optical reader side
R
- Pulsante accensione/emergenza
S
- X axis carriage
T
- Y axis carriage
W
- Power pack
W1
- Power pack connector
Z
- Quick Guide
WW1
Fig. 4
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1.2 SAFETY
POKER PRO is entirely built in compliance to the Machine Directives. The operations for which it has been
designed are easily carried out with no risk to the operator.
The adoption of general safety precautions and observation of the instructions provided by the manufacturer in
this manual eliminate all human error, unless deliberate.
POKER PRO is designed with features which make it completely safe.
• Safety shield
The protective shield is designed to cover the working parts as completely
as possible, ensuring operator safety.
The shield (C) must be raised in order to fit keys for cutting or carry out
other operations (Fig. 5).
Raising the microswitch-controlled shield deactivates operation and
movement, including that of the cutter. A warning light indicates that the
shield is not closed (see Ch.6).
To re-activate the work cycle, lower the shield and press the START
button.
Fig. 5
• Emergency stop
Use the red emergency button (R) (Fig. 3), located on the right-hand side of the machine to stop the machine
immediately in the event of serious malfunctioning or a hazard for the operator.
When the cause of the emergency has been eliminated, turn the button 45° clockwise to deactivate it.
NOTE: the operator is responsible for keeping the area around the button clear so that it can be
reached as quickly as possible.
• Laser warning
Regulations require that warning label (supplied - Ch.1.4) in the language to be used be attached to the optical
reader, as shown in Fig. 6.
Fig. 6
C
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1.3 TECHNICAL DATA
Electricity supply: Machine: 24V d.c.- 5,5 Amp. - 130W
Power pack: 90/264V a.c. - 50/60Hz - 220W MEANWELL GST220A24-R7B
Cutter motor: 24V d.c.
Cutter: in hard metal (carbide) - coated
Tool speed: 1860 rpm
Movement: on 2 axes (with special bushes) driven by step motors (on rectified roller guides).
Clamps: rotating with four sides, used to secure keys perfectly, fitted either on their backs or
profiles for keys with symmetrical cuts.
Runs: asse X: 30 mm asse Y: 54 mm
Dimensions: width: 318 mm
depth: 413 mm
height: 340 mm
Mass: Kg. 16
Noise level: sound pressure Lp(A) =
- brass flat keys: 72.0 dB(A)
- steel flat keys: 74.5 dB(A)
CLASS 1 LASER READER:
• Maximum radiation with safety lock excluded: 230 μW
• Wave length: 790,6 μm (invisible)
• Classed to: EN 60825-1:2014
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1.4 ACCESSORIES PROVIDED
POKER PRO comes with a set of accessories for its operation and maintenance (tools, hex wrenches...) supplied
in a special tool kit comprising:
stop bar fuses 4 Amp.- delayed Allen keys set 1,5 ÷ 5 mm
ø 1,7 mm steel pin 13 mm spanner 19 mm spanner
ø 1,2 mm steel pin slanted brush laser warning label (Ch.1.2)
Quick Guide (Ch.3.4.3) adhesive hooks for Quick Guide
Cutter on machine: Separately:
cutter U01W fixing bracket:
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2 HANDLING
The POKER PRO key-cutting machine is easy to handle and there are no special hazards involved in moving it.
The packed machine can by carried manually by one person.
2.1 PACKING
The packing for the POKER PRO key-cutting machine ensures safe handling
of the machine and all its components.
Packing comprises expanded plastic material wrapped around the machine.
The robust cardboard box in which it is placed and the nylon wrapping protect
the machine even when stored for a long period.
Fig. 7
Keep dry Handle with care Up
The symbols on the outside of the cardboard box give indications for transport.
ATTENTION: keep the complete packing for future machine transfers.
2.2 UNPACKING
To remove the machine from its packing:
1) Cut the strapping with scissors and remove.
2) Open the box carefully without damaging it.
3) Free the machine from the protective shells.
4) Check the contents of the packing, comprised of:
- POKER PRO key-cutting machine
- documentation comprising: user’s manual, quick guide sheet, optional accessories guide, spare parts sheet,
and warranty
- power lead
- power pack
- tool kit
- fixing bracket
2.3 HANDLING THE MACHINE
Once removed from its packing place POKER PRO directly on the work bench; one person can easily perform
this operation.
ATTENTION: lift the machine by holding onto the base. Never lift the machine by gripping the
clamps, levers or other parts.
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3 MACHINE INSTALLATION AND PREPARATION
Installation is the customer’s task and does not require any special skills.
The key-cutting machine is supplied ready for use and does not need calibration; however, the operator is required
to make certain checks and prepare the machine for use.
3.1 CHECKING FOR DAMAGE
POKER PRO is a solid compact machine and will not break if handling, unpacking and installation are carried out
to the instructions in this manual. However, it is good practice to check that the machine has not been damaged.
3.2 ENVIRONMENTAL CONDITIONS
To make the most of the key-cutting machine, bear in mind the following environmental parameters: it is advisable
for the area to be dry with good air circulation.
The optimum environmental conditions for machine operation are:
- temperature 10° C to 40°C; - relative humidity: approx 60% .
3.3 POSITIONING
1) Place the key-cutting machine on a solid horizontal work bench suitable for the weight of the machine (16
Kg). The work bench should be approximately 100-120 cm high to facilitate access to the working parts. We
recommend leaving at least 30 cm clearance behind and around the machine to ensure good ventilation and
facilitate handling (Fig. 8).
2) Make sure machine voltage is suitable for the mains supply and that the latter is earthed with a differential
switch.
3) Connect the power lead (power pack) to the machine (Ch.3.4.1).
100/120 cm
30 cm
30 cm
30 cm
Fig. 8
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3.4 SEPARATE PARTS
The machine packing also contains the following components, separately packed:
3.4.1 Power pack and lead
Fig. 9 Fig. 10
Connect POKER PRO to the power pack (W) and connect the latter to the power supply with the power lead
(W2).
W
W2
W1
Fig. 11
3.4.2 Fixing bracket
If the key-cutting machine is transported and used on a vehicle, e.g. a van, it must be prepared as follows:
1) Turn off the machine and detach the power lead.
2) Remove the tablet holder and tablet.
3) Turn the key-cutting machine onto its back.
4) Connect the fixing bracket to the machine and secure with the 2 screws.
5) Return the machine to its upright position on the work top.
Fig. 12 Fig. 13
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3.4.3 Quick Guide
It’s possible apply the Quick Guide sheet to the cover of the machine, using one of the supplied adhesive hooks
(Z1) (Ch.1.4).
Z1
Z1
Fig. 14 Fig. 15
3.5 WORK STATION DESCRIPTION
One operator is enough to operate the machine, which has the following operating parts:
• General ON/OFF/emergency button (R) located
on the right-hand side of the machine
• START button (A)
• STOP button (B)
• Safety shield (C)
• CUTTER (F)
• Clamp (M) for key blank - CUTTER side
• OPTICAL READER (H)
• Clamp (P) for original key - OPTICAL READER
side
• Clamp-tightening knob (M1) (P1)
Fig. 16
MACHINE POWER ON
To turn on the cutting machine, connect it to the mains and turn the red ignition/emergency button (R).
P
M
F
C
B A
M1 P1
H
R
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4 CLAMPS
Fig. 17 - Clamp CUTTER side Fig. 18 - Clamp OPTICAL READER side
Fig. 19
The 4-sided clamp is used to secure keys firmly up against the back and on the profile.
Place the clamps in position with the most suitable side for the key to be cut.
- Side A: for keys to be fitted on their backs, keys with double cuts without groove and cruciform keys;
- Side B: for keys placed on their backs and having cuts with a depth of less than 3,9 mm and cruciform keys;
- Side C and D: for keys to be cut on both sides and locked on the groove.
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4.1 CLAMPS ROTATION
Positioning the correct side to be used is quick and easy. With the clamp jaws slightly open, turn the clamp by
hand to position it as required, facilitated by a new special alignment system (Fig. 20).
NOTE: carry out the operation for both clamps.
Fig. 20 - CLAMPS ROTATION
4.2 USE OF THE GAUGES
The gauge is used to position flat cylinder or vehicle keys that call for Stop 0 (Fig. 29).
• CUTTER SIDE gauge
Fig. 21 Fig. 22
Secure the key blank into the clamp, with the stop up against the gauge.
NOTE: there is no need to lower the gauge manually before the cutting operation.
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• READER SIDE gauge
Fig. 23 Fig. 24 Fig. 25
B
A
C
D
I2
I3
Fig. 26 Fig. 27 Fig. 28
Pull the gauge gently towards the operator (Fig. 23), turn clockwise by about 180° (Fig. 24) and release against
the clamp (Fig. 25).
Fit the original key key into the clamp with the stop up against the gauge (Fig. 26 and Fig. 27).
NOTE: before starting key reading THE GAUGE MUST BE TAKEN MANUALLY TO ITS ORIGINAL
POSITION (Fig. 28).
For all reading and cutting operations the gauge (I) must be taken back manually to its original position (Fig. 28
- in this position it covers the sensor (I2) which detects it).
To take the gauge to its original position (with the gauge up against the key stop) proceed as follows:
1) Turn counter-clockwise;
2) Pull towards the operator and continue to rotate counter-clockwise until it comes up against the stop pin (I3);
3) Release the gauge.
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4.3 STOP POSITIONS (KEY STOP)
HEAD STOP
D
C
B
A
0
Fig. 29 - Stop 0
TIP STOP
12
D
C
B
A
Fig. 30: Stop 1 - 2
Use the bar provided (Ch.4.3) for keys without stops with the tip as a reference.
The choice of position 1 or 2 depends on the length of the cuts.
Insert the bar into the grooves on the clamp.
ATTENTION: remove the bar before proceeding with the cutting operation.
ATTENTION: it is not necessary to apply force to the handle to grip the key in the clamp
properly.
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