Skymsen Pa-7le-n User manual

WWW.SIEMSEN.COM.BR

49838.6 - INGLÊS

Data de Correção: 09/11/2015

METALÚRGICA SIEMSEN LTDA.

CNPJ: 82.983.032/0001-19

Rodovia Ivo Silveira - km 12, nº 9525, Galpão 1 - Bairro: Bateas - CEP: 88355-202

Brusque - Santa Catarina - Brasil

Phone: +55 47 3211 6000 - Fax: +55 47 3211 6020

www.siemsen.com.br - [email protected]

- Besides this equipment, a complete range of other products are manufactured, consult our dealers.

- Due to the constant improvements introduced to our equipments, the informaon contained in the

present Instrucon Manual may be modiﬁed without previous noce.

INSTRUCTIONS MANUAL

FOOD PROCESSOR STAINLESS STEEL

WITH 6 PLATES, DIAMETER 203 mm

MODEL

PA-7LE-N

2

SUMMARY

1. Introducon ...................................................................................... 3

1.1 Safety .................................................................................................................... 3

1.2 Main Components ................................................................................................. 5

1.3 Technical Characteriscs ........................................................................................ 6

1.4 Selecng the Plates................................................................................................ 6

1.5 Plates coming along with the Processor and Oponal Plates.................................. 8

2 Installaon and Pre Operaon ........................................................... 9

2.1 Installaon ............................................................................................................ 9

2.2 Pre Operaon .......................................................................................................10

3. Operaon ........................................................................................ 12

3.1 Starng.................................................................................................................12

3.2 Operaon Procedure ............................................................................................12

3.3 Cleaning and Sanizing .........................................................................................13

3.4 Cauons with Stainless Steel ................................................................................14

4. General Safety Pracces .................................................................. 15

4.1 Basic Operaon Procedures ..................................................................................15

4.2 Safety Procedures and Notes Before Switching the Machine On ...........................16

4.3 Roune Inspecon ...............................................................................................17

4.4 Operaon .............................................................................................................17

4.5 Aer Finishing the Work .......................................................................................17

4.6 Maintenance ........................................................................................................18

4.7 Warning ...............................................................................................................18

5. Analyses and Problem Solving ......................................................... 18

5.1 Problems, Cause and Soluons .............................................................................18

6. Maintenance ................................................................................... 20

7. Electric Diagram .............................................................................. 21

23

___________________________________________________________

22

___________________________________________________________

3

1. Introducon

1.1 Safety

When this equipment is not correctly used it may be potenally dangerous.

Before to use the equipment read carefully this Instrucon Manual and keep it accessible

for future consulng.

To avoid accidents, injures and damages to the equipment, follow the below instrucons:

1.1.1 Never use the equipment with wet clothes or wet feet, nor on a wet ﬂoor, never dip

the equipment or spray water or any other liquid on it.

1.1.2 When in use the equipment must always be watched, specially when children might

be near.

1.1.3 Unplug the equipment from electric network when not in use, before to clean it,

before to place or remove any accessory, during maintenance or any other kind of service

1.1.4 Do not use any equipment having a damaged cord or plug. Make sure the cord not to

lean on a table edge, nor to touch a hot surface.

1.1.5 If the equipment has fall, is damaged or do not switch on take it to a Technical

Assistance to be checked, repaired or adjusted.

1.1.6 Do not use accessories not recommended by the manufacturer.

1.1.7 Keep ypur hands or any tool away from the parts in movement.

1.1.8 Never use clothes with wide sleeves during operaon.

1.1.9 Make sure the equipment voltage is the same as the network voltage and that the

equipment is duly grounded.

1.1.10 Before to switch ON the equipment make sure the Expeller Dish, the Plate and the

Chamber Lid are correctly placed.

1.1.11 Never introduce the ﬁngers, or any other object inside the throats, always use the

stumpers.

1.1.12 Never introduce the ﬁngers or any other object inside the product out load throat.

This equipment has been developed for commercial operaon, it is used for instance in

restaurants, fast foods, hospitals, bakeries, butchers and similar.

It is not recommended to use it:

- For connuous industrial producon.

- A working ambient having a corrosive or explosive atmosphere, or contaminated with

water vapour, dust or gas.

4

IMPORTANT

Make sure the cord is in perfect working condions , if not, change it for one in

perfect condions in accordance with the local safety norms . Such change shall be

made by qualiﬁed professional.

IMPORTANT

This equipment must not be used by children or any persons with reduced

physical or mental aptness, lack of experience or knowledge, unless they are

under supervision or have received from the person responsible for safety, proper

instrucons on how to use the equipment.

IMPORTANT

Keep this equipment out of children reach.

IMPORTANT

In emergency cases unplug the equipment.

IMPORTANT

Do not spray water directly on the equipment.

21

7. Electric Diagram

Eletric Network: 49841.6

P

M1~

ELECTRIC NETWORK

220V / 60Hz

ON/OFF

N

T1,T5 T4

20

6. Maintenance

Maintenance must be considered a set of procedures with the purpose to keep the

equipment best operang condions, therefore increasing the equipment life and safety.

* Cleaning – check item 3,3 Cleaning.

* Wiring - Check all wires regarding deteriorate condions as well as all electric contacts

(terminals) regarding ghtening and corrosion.

*Contacts – ON/OFF switch, emergency buon, reset buon, electronic circuits etc ,

check the equipment in order to assure that all components are correctly working and the

equipment operaon is normal.

* Installaon – make sure the installaon followed item 2.1 instrucons.

* Equipment life span: 2 years if normal working me is performed.

1 – Each month check:

- Check the electrical installaon

- Measure the voltage at the socket

- Measure the working current and match it with the nominal current

- Check the ghtening of all electric terminals to avoid bad contacts

- Check electric motor shaclearance

- Check the wiring for overeang, insulaon failures and mechanical damages.

2 – Each three month checks:

- Check electrical components such as ON/OFF switch, emergency buon, reset buon,

electronic electric circuits , overeang, insulaon failings, or mechanical damages

- Check bearings clearances

- Check retainers, O’rings, V’rings and other seals

5

1.2 Main Components

All components are made with carefully selected materials, in accordance with Siemsen

experience and standard tesng procedures.

PICTURE 01

01 – Chamber Lid

02 – Round Stumper

03 – ON/OFF Switch

04 – Plate Chamber

05 – Oblong Stumper

06 – Lid Fastening

07 – Motor Housing

08 – Plates

09 – Feet

10 – Expeller Dish

06

04

02

08

05

07

03

09

10

01

6

TABLE 01

1.3 Technical Characterisc

The equipment is suited to execute several cuts types such as slicer, shredder, or grater.

It can process a great vegetables variety, conserving their natural propriees. colour and

juice, avoiding waste and saving the cung uniformity.

1.4 Selecng the Plates

EXPELLER DISH

The expeller dish is responsible for the out load of the processed product. The dish shall

always be used along with any plate.

SLICER PLATES “E”

Used to slice products (except leaves and stringy products): Tomatoes, cabbage, cucumber,

kale, carrot, beetroot, radish, potato, turnip, chayote.

SLICER DENTED PLATES “EH’

Used to slece products with skins or leaves packets: Tomato, cabbage, cucumbrt, kale

leaves.

SLICER SCALLOP CUT “ W”

Used to slice products to result as scallop: Potatoes, cucumber. carrot, beetroot, radish,

turnip.

SHREDDER PLATES “Z”

Used to shred products that will show an half moon shape: Carrot, beetroot, radish, potato,

chayote, turnip

SQUARE SHREDDER PLATES “H”

Used to shred products that will show a square shape: Carrot, beetroot, radish, potato,

CHARACTERISTIC UNIT PA-7LE-N

Voltage V 220

Frequency Hz 60

Power Rang W 245

Height mm 600

Width mm 480

Depth mm 280

Net Weight kg 24

Gross Weight kg 26,4

19

TABLE 04

PROBLEM CAUSES SOLUTIONS

The equipment does not

switch ON.

Wrong starng procedure.

Motor thermal protecon

turned ON.

Electricity shortage.

Problem with the electric circuit.

Read item 3.1 Starng.

Wait some minutes and try

again.

Check network.

Call Technical Assistance.

The equipment stops or slows

down when processing the

product.

The belt is sliding.

The safety device on the lid

contact is failing.

Problem with the electric motor.

Adjust the belt tension.

Call Technical Assistance.

The processed product

remains inside the equipment.

The expeller dish is missing.

Oﬀload throat obstructed.

Place the dish.

Clean the throat.

Irregular cut. Blunt blades or damaged

blades. Change the plate.

Burnt smell or smoke. Problem with the electric circuit. Call Technical Assistance.

Damaged cord. Problems with equipment

transportaon. Call Technical Assistance.

Abnormal noises. Problem with the bearings. Call Technical Assistance.

18

Check the level of oil.

Do NOT insert your ﬁngers in between belts and pulleys nor chains and gears.

4.6 Maintenance

4.6.1 Danger

Any maintenance with the machine in working situaon is dangerous.

TURN IT OFF BY PULLING THE PLUG OFF THE SOCKET DURING MAINTENANCE.

IMPORTANT

Always remove the plug from the socket in any emergency situaon.

4.7 Warning

Electrical or mechanical maintenance has to be undertaken by qualiﬁed personnel.

The person in charge of maintenance has to be sure that the machine is under TOTAL

SAFETY condions when working.

5. Analyses and Problem Solving

5.1 Problems Causes and Soluons

The equipment has been designed to need minimum maintenance, however, some

performance failures may happen due mainly to natural worn out, caused by the use of

the Processor.

If some problems arise with your Processor check Table - 04 below where there are detailed

some possible soluons

7

chayote, turnip.

GRATER PLATES “V”

Useed to great products (except leaves): Bread, cheese, coco nut, cashew nut.

SELECTING CUT TABLE

PRODUCT KIND OF CUT PLATE

Beetroot Slice E1, E3

Shredder Z3, Z5 ,Z8

Carrot

Slice E1, E3

Shredder Z3, Z5, Z8

Grater V

Cabbage Strips E1, E3

Shredder Z3, Z5 ,Z8

Mushroom Slice E1,E3

Onion Slice E1, E3

Pepper Slice E1, E3

Radish Slice E1, E3

Shredder Z3, Z5, Z8

Potatoes Slices (chips) E1, E3

Straw Z3, Z5, Z8

Banana Slices E3

Apple Slices E1, E3

Coco Nut Shredder Z3, Z5, Z8

Grater V

TABLE 02

IMPORTANT

TABLE 02 (Selecng Cut Table) gives an hint to select the kind of cut usually

desired in kitchens and restaurants. The resulng cuts will depend of the state, the

type and the quality of the product to be processed.

8

1.5 Plates coming along with the Processor and Oponal Plates

In the following Table 03 you will ﬁnd the available Plates:

TABLE 03

PLATES COMING ALONG WIT THE EQUIPMENT

NAME MODEL

SLICER - 1 mm E1

SLICER - 3 mm E3

SHREDDER - 3 mm Z3

SHREDDER - 5 mm Z5

SHREDDER - 8 mm Z8

GRATER V

OPTIONAL PLATES

(SOLD IN SEPARATE)

NAME MODEL

SLICER - 5 MM E5

SLICER - 10 MM E10

DENTED SLICER - 3 MM EH3

DENTED SLICER - 7 MM EH7

SLICER SCALLOP CUT - 2MM W2

SLICER SCALLOP CUT - 3 MM W3

SLICER SCALLOP CUT - 4 MM W4

SQUARE SHREDDER (JULIENE) - 2,5 MM H2,5

SQUARE SHREDDER (JULIENE) - 3 MM H3

SQUARE SHREDDER (JULIENE) - 7 MM H7

17

circuits.

The oil reservoirs have to be ﬁlled unl the indicated level. Check and reﬁll if necessary.

4.3 Roune Inspecon

4.3.1 Advice

When checking the tension of the belts or chains, DO NOT insert your ﬁngers between the

belts and the pulleys and nor between the chain and the gears.

4.3.2 Precauons

Check the motor and sliding or turning parts of the machine in case of abnormal noises.

Check the tension of the belts and chains and replace the set when belts or chains show

signs of wearing.

When checking the tension of belts or chains DO NOT insert your ﬁngers between belts

and pulleys, nor between the chains and gears.

Check protecons and safety devices to make sure they are working properly.

4.4 Operaon

4.4.1 Warnings

Do not use the machine with long hair that could touch any part of the machine. This might

lead to a serious accident. Tie your hair up well and/or cover it with a scarf.

Only trained or skilled personnel shall operate this machine.

Never touch turning parts with your hands or any other way.

NEVER operate the machine without any original safety devices under perfect condions.

4.5 Aer Finishing The Work

4.5.1 Precauons

Always TURN THE MACHINE OFF before cleaning by removing the plug from the socket.

Never clean the machine unless it has come to a complete stop.

Put all the components back to their funconal posions before turning the machine ON

again.

16

been made and responded.

4.1.3 Advices

* In case of power shortage, immediately switch the machine oﬀ.

* Use recommended or equivalent lubricants, oils or greases.

* Avoid mechanical shocks, once they may cause damages or bad funconing.

* Avoid water, dirt or dust contact to the mechanical and electrical components of the

machine.

* DO NOT change the standard characteriscs of the machine.

* DO NOT remove, tear oﬀor maculate any safety or idenﬁcaon labels stuck on the

machine. If any labels have been removed or are no longer legible, contact your nearest

dealer for replacement.

4.2 Safety Procedures and Notes before Switching the Machine ON

IMPORTANT

Carefully read ALL INSTRUCTIONS of this manual before turning the machine ON.

Be sure to well understand all the informaon contained in this manual. If you

have any queson contact your supervisor or your nearest Dealer.

4.2.1 Danger

An electric cable or electric wire with damaged jacket or bad insulaon might cause

electrical shocks as well as electrical leak. Before use, check the condions of all wires

and cables.

4.2.2 Advices

Be sure to well understand all the informaon contained in this manual. Every operaon

funcon or procedure has to be thoroughly clear.

Before using any commands (switch, buons, lever), be sure it is the correct one. In case

of doubt, consult this manual.

4.2.3 Precauons

The electric cable has to be compable with the power required by the machine.

Cables touching the ﬂoor or close to the machine need to be protected against short

9

2 Installaon and Pre Operaon

2.1Installaon

2.1.1 Placing

Place the equipment on a dry, stable and level surface having a preferenal 850 mm height

above the ﬂoor.

850 mm

PICTURE 02

IMPORTANT

Do not operate the equipment when it is placed near a table edge (PICTURE 02).

10

2.1.2 Electric Installaon

Before to plug the equipment on the socket, make sure the voltage as it is shown on the

cord label, is the same network voltage.

The cord plug has three pin , the middle pin is for grounding. It is mandatory the three

pins to be duly connected, before to start the equipment.

2.2 Pre Operaon

First make sure the equipment is stable in its posion. Before to use the equipment, the

parts that will be in contact with the product that would be processed shall be washed

with water and soap (see item 3.3 Cleaning).

2.2.1 To Disassemble the Plates

Step 1: Remove the Round Stumper # 02 (Pic. 03).

Step 2: Remove the Oblong Stumper # 01 (Pic. 03).

Siep 3: Remove the Lid Fastenings # 06 (Pic. 03) to allow to remove the Chamber Lid # 03

(Pic 03).

IMPORTANT

Before to open the Chamber Lid # 03 (Pic.03) make sure the Plate # 04 (Pic.03)

is stopped.

IMPORTANT

Steel Gloves should be used to handle the Plates, since the knife edges are sharp

and may wound the operator.

Step 4: Remove the Chamber Lid # 03 (Pic. 03).

Step 5: Remove with care the Plate # 04 (Pic.03) turning it counter clockwise and liing it.

Step 6: Renove the Expeller Dish # 05 (Pic.03) liing it.

2.2.2 To assemble the Plate

Step 1: Place the Expeller Dish # 05 (Pic.03).

Step 2: Place with care the Plate # 04 (Pic.03).

Step 3: Place the Chamber Lid # 03 (Pic. 03).

Step 4: Turn the Lid Fastenings # 06 (Pic. 03) to ﬁx the Chamber Lid in the right posion.

15

4.1 Basic Operaon Procedures

4.1.1 Dangers

Some areas of the electric device have parts that are connected or have parts connected

to high voltage. These parts when touched may cause severe electrical shocks or even be

lethal.

Never touch manual commands such as switches, buons, turning keys and knobs with

your hands wearing wet clothes and/or wet shoes. By not following these instrucons

operator could be exposed to severe electrical shocks or even to a lethal situaon.

4.1.2 Warnings

* The operator has to be well familiar with the posion of ON/OFF Switch to make sure the

Switch is easy to be reached when necessary.

* Before any kind of maintenance, physically remove plug from the socket.

* Provide space for a comfortable operaon thus avoiding accidents.

* Water or oil spilled on the ﬂoor will turn it slippery and dangerous. Make sure the ﬂoor

is clean and dry.

* Before using any commands (switch, buons, lever), be sure it is the correct one. In case

of doubt, consult this manual.

* Never touch any manual commands (switch, buons, lever) unadvisedly.

* If any work is to be made by two or more persons, coordinaon signs will have to be

given for each operaon step. Every step of the operaon shall be taken only if a sign has

IMPORTANT

If any recommendaon is not applicable to your equipment, please ignore it.

4. General Safety Pracces

IMPORTANT

Any change in the protecon systems and safety devices will during operaon,

create serious risks to the operator physical integrity.

The following safety instrucons are addressed to both the operator of the machine as

well as the person in charge of maintenance.

The machine has to be delivered only in perfect condions of use by the Distributor to the

user. The user shall operate the machine only aer being well acquainted with the safety

procedures described in the present manual. READ THIS MANUAL WITH ATTENTION.

14

3.4 Cauons with Stainless Steel

The Stainless Steel may present rust signs, which ARE ALWAYS CAUSED BY EXTERNAL

AGENTS, especially when the cleaning or sanizaon is not constant and appropriate.

The Stainless Steel resistance towards corrosion is mainly due to the presence of chrome,

which in contact with oxygen allows the formaon of a very thin protecve coat. This

protecve coat is formed through the whole surface of the steel, blocking the acon of

external corrosive agents.

When the protecve coat is broken, the corrosion process begins, being possible to avoid

it by means of constant and adequate cleaning.

Cleaning must always be done immediately aer using the equipment. For such end, use

water, neutral soap or detergent, and clean the equipment with a socloth or a nylon

sponge. Then rinse it with plain running water, and dry immediately with a socloth, this

way avoiding humidity on surfaces and especially on gaps.

The rinsing and drying processes are extremely important to prevent stains and corrosion

from arising.

IMPORTANT

Acid soluons, salty soluons, disinfectants and some sterilizing soluons

(hypochlorites, tetravalent ammonia salts, iodine compounds, nitric acid and

others), must be AVOIDED, once they cannot remain for long in contact with the

stainless steel:

These substances aack the stainless steel due to the CHLORINE on its composion,

causing corrosion spots (ping).

Even detergents used in domesc cleaning must not remain in contact with the stainless

steel longer than the necessary, being mandatory to remove it with plain water and then

dry the surface completely.

Use of abrasives:

Sponges or steel wool and carbon steel brushes, besides scratching the surface

and compromising the stainless steel protecon, leave parcles that rust and react

contaminang the stainless steel. That is why such products must not be used for cleaning

and sanizaon. Scrapings made with sharp instruments or similar must also be avoided.

Main substances that cause stainless steel corrosion:

Dust, grease, acid soluons such as vinegar, fruit juices, etc., saltern soluons (brine),

blood, detergents (except for the neutral ones), common steel parcles, residue of sponges

or common steel wool, and also other abrasives.

11

PICTURE 03

01

06

05

04

03

02

12

To start the equipment press the ON/OFF Switch on posion “I” (ON).

Aer that the equipment should start . If this does not happen verify the possible causes

and soluons stated on item 05 of the manual (Analyses and Problem Solving).

3. Operaon

3.1 Starng

Before to start the equipment:

- Make sure the Plate and the Expeller Dish are duly placed on the equipment.

- Make sure the Chamber Lid is closed and fastened.

The food processor has two Feeding Throats, each one of them featuring its parcularie s

The Oblong Throat # 01 (Pic. 04) is to be used to process large product quanes (such as

onions or potatoes), and products having great dimensions ( such as cabbage or beetroot).

It is also to be used when slices should follow a special direcon (such as lemons or

tomatoes).

The Round Throat # 04 (Pic 04) is to be used to cut long products (such as carrot or

cucumber).

3.2 Operaon Procedure

3.2.2 Feeding the Throats

PICTURE 04

01

02

04

03

13

IMPORTANT

Always use the Stumpers in their throat , never use other tools, and principally do

not use the hands. If the stumpers get lost contact your dealer to replace them.

IMPORTANT

Nunca faça a limpeza com o equipamento ligado à rede elétrica.

3.3 Cleaning and Sanizing

IMPORTANT

It is not recommended to let the equipment running without any product inside.

To increase the equipment life span switch it OFF when not in use.

IMPORTANT

The out load of the products happens by gravity. The inside of the Chamber and

the out load Throat shall be regularly cleaned to avoid obstrucon.

IMPORTANT

Never spray water on the equipment, excepng the removable parts, when

removed.

Step 01: Unplug the equipment.

Step 02: Disassemble the equipment (see item 2.2.1).

Step 03: Wash the removable parts with warm water and neutral soap.

IMPORTANT

Use steel gloves to handle the plate The knife have sharp edge that may wound

the operator.

Step 4: when washing handle the plate with care . Do not throw them one against the

other neither against other objects, to save the knifes.

Step 5: To clean the Motor Housing # 07 (Pic; 01) and the Plate Chamber # 04 (Pic 01) use

a cloth wet with hot water and neutral soap.

Skymsen PA-7LE-N User manual

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