SMC Networks IZG10 User manual

Blow setting function p. 1
Select from continuous blow or pulse blow.
Trigger setting function p. 1
Trigger linked/Trigger lock/OFF timer can be selected.
Flow rate adjustment function p. 2
Flow adjustment valve with indicator enables handheld
flow adjustment.
Lighting LED
Reduced operating force
Easy to hold grip
*1 Distance: 150 mm,
Operating pressure: 0.2 MPa
Rapid static
neutralization
0.3 s*1
*1 Body weight
*1
Lightweight
200 g
Only
CAT.ES100-134A
IZG10 Series
Gun Type Ionizer

MTrigger lock
Trigger operation turns Blow
ON. Blow remains ON until
another trigger input turns
Blow OFF.
MTrigger linked
Trigger ON/OFF and Blow ON/
OFF are linked.
MContinuous blow
Blows ionized air continuously.
MPulse blow
Pulse blow saves air.
Product
operation
Trigger
Blow
ON
OFF
ON
OFF
Continuous blow or pulse blow
Timer set time (3, 5, 7 s)
Continuous blow or pulse blow
Continuous blow or pulse blow
Product
operation
Trigger
Blow
ON
OFF
ON
OFF
Product
operation
Trigger
Blow
ON
OFF
ON
OFF
Selection of trigger setting
Mode setting switch
Selection of blow setting
Blow and trigger setting can be selected.
Set no. Blow setting Trigger setting
0
Continuous blow
Trigger linked
1 Trigger lock
2
OFF timer
3 s
3 5 s
4 7 s
5
Pulse blow
Trigger linked
6 Trigger lock
7
OFF timer
3 s
8 5 s
9 7 s
MOFF timer
Trigger operation turns Blow
ON. Blow remains ON for set
time then automatically turns
OFF.
Timer set time: 3 s, 5 s, 7 s
1
3
5
1
2
Trigger
Lighting
LED
p. 9
4
1
Gun Type Ionizer IZG10 Series

q Turn
counterclockwise.
w Pull forward
to remove.
q Turn
counterclockwise.
w Pull forward
to remove.
¡ Flow rate of ionized air can be adjusted on the gun.
¡ The flow rate can be controlled numerically.
Number of needle rotations Flow rate [L/min (ANR)]
2 21
4 60
6 124
7 200
Supply pressure: 0.4 MPa
With flow adjustment valve (with indicator)
Lighting LED
Easy cleaning and replacement of emitters
High visibility LEDs
qRemoval of nozzle wRemoval of emitter
Direction q
Direction w
3
5
2
4
Power ON Ion generation
Incorrect high voltageMaintenance indicator
Turns ON when lowered
static neutralization perfor-
mance due to the contami-
nation, wear, or breakage
of the emitter is detected.
Rear mounted LEDs are
easy to see during operation.
Turns ON when a high
voltage output error, such
as emitter short circuit or
abnormal discharge oc-
curs.
Easy to find particles on the workpiece
2
Gun Type Ionizer IZG10 Series

Application Examples
For the static neutralization and
dust removal of resin parts
For the static neutralization and
dust removal of resin parts
For the dust removal of resin
products
For the static neutralization and
dust removal of electric substrates
For the dust removal when
detaching from film
For the static neutralization and
dust removal of resin parts with the
ionizer suspended from above
Technical Data: Static Neutralization Characteristics
qInstallation Distance and Discharge Time p. 4
w Static Neutralization Range p. 5
e Pressure — Flow Rate Characteristics p. 6
How to Order p. 7
Accessories (for Individual Parts) p. 7
Specifications p. 8
AC Adapter Specifications p. 8
Parts Description p. 8
CONTENTS
Description of LED Indicators p. 8
Alarm p. 8
Mode Switch Setting p. 9
Wiring p. 9
Dimensions p. 10
Related Products p. 11
Specific Product Precautions p. 12
Safety Instructions Back cover
Gun Type Ionizer IZG10 Series
3
Gun Type Ionizer IZG10 Series

IZG10 Series
Technical Data
qInstallation Distance and Discharge Time (Discharge Time from 1000 V to 100 V)
Static Neutralization Characteristics
*Static neutralization characteristics are based on data using a charged plate
(dimensions: 150 mm x 150 mm, capacitance: 20 pF) as defined in the U.S. ANSI
standards (ANSI/ESD STM3.1-2015). Use this data only as a guideline for model
selection because the values vary depending on the material and/or size of the subject.
Installation distance [mm]
Discharge time [s]
50 100 1500
5.0
4.5
4.0
3.5
3.0
2.5
2.0
1.5
1.0
0.5
0.0
0.05 MPa
0.2 MPa
0.1 MPa
0.3 MPa
0.4 MPa
0.5 MPa
0.6 MPa
Installation distance [mm]
Discharge time [s]
50 100 1500
8.0
7.0
6.0
5.0
4.0
3.0
2.0
1.0
0.0
0.05 MPa
0.2 MPa
0.1 MPa
0.3 MPa
0.4 MPa
0.5 MPa
0.6 MPa
Installation distance [mm]
Discharge time [s]
15000 150 300 450 600 750 900 1050 1200 1350
5.0
4.5
4.0
3.5
3.0
2.5
2.0
1.5
1.0
0.5
0.0
0.05 MPa
0.1 MPa
0.2 MPa
0.3 MPa
0.4 MPa
0.5 MPa
0.6 MPa
Installation distance [mm]
Discharge time [s]
15000 150 300 450 600 750 900 1050 1200 1350
8.0
7.0
6.0
5.0
4.0
3.0
2.0
1.0
0.0
0.05 MPa 0.1 MPa
0.2 MPa
0.3 MPa
0.4 MPa
0.5 MPa
0.6 MPa
Installation distance [mm]
Discharge time [s]
50 100 150 2000
5.0
4.5
4.0
3.5
3.0
2.5
2.0
1.5
1.0
0.5
0.0
0.05 MPa
0.2 MPa
0.1 MPa
0.3 MPa
0.4 MPa
0.5 MPa0.6 MPa
Installation distance [mm]
Discharge time [s]
50 100 150 2000
0.05 MPa
0.2 MPa
0.1 MPa
0.3 MPa
0.4 MPa0.5 MPa0.6 MPa
8.0
7.0
6.0
5.0
4.0
3.0
2.0
1.0
0.0
Installation distance [mm]
Discharge time [s]
150 300 450 6000
5.0
4.5
4.0
3.5
3.0
2.5
2.0
1.5
1.0
0.5
0.0
0.05 MPa
0.2 MPa
0.1 MPa
0.3 MPa
0.4 MPa
0.5 MPa0.6 MPa
Installation distance [mm]
Discharge time [s]
150 300 450 6000
0.05 MPa
0.2 MPa
0.1 MPa
0.3 MPa
0.5 MPa
0.6 MPa 0.4 MPa
8.0
7.0
6.0
5.0
4.0
3.0
2.0
1.0
0.0
1) Number of needle rotations [2]
5) Number of needle rotations [2]
4) Number of needle rotations [Max.]
8) Number of needle rotations [Max.]
2) Number of needle rotations [4]
6) Number of needle rotations [4]
3) Number of needle rotations [6]
7) Number of needle rotations [6]
Mode setting switch: Continuous blow
Mode setting switch: Pulse blow
4

wStatic Neutralization Range (Discharge Time from 1000 V to 100 V)
Static Neutralization Characteristics
Distance [mm]
1500 0 150 300 450 600 750 900 1050 1200 1350
200
150
100
50
−50
−100
−150
−200
0.5 s 1 s 1.5 s 2 s 2.5 s
Distance [mm]
1500 0 150 300 450 600 750 900 1050 1200 1350
200
150
100
50
−50
−100
−150
−200
0.5 s 1 s 1.5 s 2 s
2.5 s
Distance [mm]
1500 0 150 300 450 600 750 900 1050 1200 1350
200
150
100
50
−50
−100
−150
−200
0.5 s 1 s 1.5 s
2 s
Distance [mm]
1500 0 150 300 450 600 750 900 1050 1200 1350
200
150
100
50
−50
−100
−150
−200
0.5 s 1 s
1.5 s
Distance [mm]
1500 0 150 300 450 600 750 900 1050 1200 1350
200
150
100
50
−50
−100
−150
−200
0.5 s 1 s 1.5 s 2 s 2.5 s
Distance [mm]
1500 0 150 300 450 600 750 900 1050 1200 1350
200
150
100
50
−50
−100
−150
−200
0.5 s 1 s 1.5 s
2 s
Distance [mm]
1500 0 150 300 450 600 750 900 1050 1200 1350
200
150
100
50
−50
−100
−150
−200
0.5 s 1 s
1.5 s
1) Supply pressure: 0.05 MPa Flow rate consumption: 80 L/min (ANR)
3) Supply pressure: 0.2 MPa Flow rate consumption: 188 L/min (ANR)
5) Supply pressure: 0.4 MPa Flow rate consumption: 316 L/min (ANR)
7) Supply pressure: 0.6 MPa Flow rate consumption: 450 L/min (ANR)
2) Supply pressure: 0.1 MPa Flow rate consumption: 119 L/min (ANR)
4) Supply pressure: 0.3 MPa Flow rate consumption: 253 L/min (ANR)
6) Supply pressure: 0.5 MPa Flow rate consumption: 390 L/min (ANR)
Mode setting switch: Continuous blow, Number of needle rotations [Max.]
*Static neutralization characteristics are based on data using a charged plate
(dimensions: 150 mm x 150 mm, capacitance: 20 pF) as defined in the U.S. ANSI
standards (ANSI/ESD STM3.1-2015). Use this data only as a guideline for model
selection because the values vary depending on the material and/or size of the subject.
5
IZG10 Series

ePressure — Flow Rate Characteristics
Static Neutralization Characteristics
How to measure
Pressure [MPa]
Flow rate [L/min (ANR)]
0.1 0.2 0.3 0.4 0.5 0.60
500
450
400
350
300
250
200
150
100
50
0
Flow setting: Max. Flow setting: 7
Flow setting: 6
Flow setting: 4
Flow setting: 0
Flow setting: 2
Air supply
measurement
Pressure
measurement
Connecting tube:
O.D. ø8 x I.D. ø5, 50 mm
Mode setting switch: Continuous blow
*Static neutralization characteristics are based on data using a charged plate
(dimensions: 150 mm x 150 mm, capacitance: 20 pF) as defined in the U.S. ANSI
standards (ANSI/ESD STM3.1-2015). Use this data only as a guideline for model
selection because the values vary depending on the material and/or size of the subject.
6
Technical Data IZG10 Series

How to Order
Accessories (for Individual Parts)
Gun Type Ionizer
IZG10 Series
IZG10 08 01 01
RoHS
One-touch fitting
Symbol Applicable tubing O.D.
08 ø8 (Metric)
09 ø5/16" (Inch)
AC adapter, Power supply cable
Symbol Type
01 AC adapter (With AC cord*1)
02 AC adapter (Without AC cord)
03 Power supply cable (For 24 VDC wiring)
*1 AC cord is only for use in Japan. (Rated voltage
125 V, Plug JIS C 8303, Inlet IEC 60320-C13)
M2IZS30 A0201IZS30
(10 replacement felt pads)(With 1 felt pad, 1 rubber
grindstone, and 2 replacement
felt pads)
A0202IZS30
(1 replacement rubber grindstone)
Felt pad Rubber
grindstone
AC adapter
Power supply cable (For 24 VDC wiring)
Emitter assembly Cleaning kit
Nozzle assembly
IZG10
IZG10
IZG10
IZG10
CG
CP
NT
A001 01
AC adapter
1With AC cord*1
2Without AC cord
*1 AC cord is only for use in Japan. (Rated voltage
125 V, Plug JIS C 8303, Inlet IEC 60320-C13)
AC cord
AC adapter body
The nozzle is specific for this product. Do not use any other nozzle. Doing so will adversely affect static neutralization performance.
Caution
Power supply cable
(For AC adapter)
Cable length: 3 m
Cable length: 3 m
*A protective cap is attached to the tip of the emitter when shipped.
Please remove the cap before use.
7

Specifications
Parts Description
Description of LED Indicators
AC Adapter Specifications
Input voltage*4100 to 240 VAC
50/60 Hz
Output voltage 24 VDC ±5%
Output current 0.8 A max.
Ambient
temperature 0 to 40°C
Ambient humidity 20 to 80% Rh
Standards/
Directive CE, cUL
*4 The AC cord included with the AC adapter is
only for use in Japan. (Rated voltage 125 V,
Plug JIS C 8303, Inlet IEC 60320-C13)
LED Indicators
No. Display LED color Description Contents
qPWR Green Power supply
indicator
Green LED turns ON when power is supplied, and the LED
flashes when the voltage is outside of the specification range.
wION/
HV
Green/
Red
Static neutralization
operation/Incorrect
high voltage indicator
Green LED turns ON during static neutralization.
Red LED turns ON when a high voltage abnor-
mality is present.
eNDL Green Maintenance
indicator
Green LED turns ON when lowered static
neutralization performance due to the con-
tamination or wear of the emitter is detected.
wq e
w r
y
t
u
q
Ionizer model IZG10
Ion generation method Corona discharge type
Method of applying high voltage High frequency AC type
Applied voltage*1±2.5 kV
Offset voltage*2Within ±10 V
Air supply*3
Fluid Air (Clean dry air)
Operating pressure 0.05 to 0.6 MPa
Connecting tube size ø8 (Metric), ø5/16" (Inch)
Power supply voltage 24 VDC ±10% (21.6 to 26.4 V)
Current consumption 90 mA (typ.)
Ambient temperature 0 to 40°C (No freezing)
Ambient humidity 35 to 65% Rh (No condensation)
Material Case: PBT Emitter: Tungsten
Weight (Body only) 200 g
Standards/Directive CE
*1 Measured with a high pressure probe of 1000 MΩand 5 pF
*2 Measurement value based on a charged plate (dimensions: 150 mm x 150 mm, capacitance:
20 pF) as defined in the U.S. ANSI standards (ANSI/ESD STM3.1-2015)
The distance between the charged plate and the ionizer: 150 mm, the operating pressure is
0.2 MPa.
*3 Static neutralization is not possible without supplying compressed air. Without compressed
air, ozone or NOx generated by the ion generation process may accumulate and adversely
affect the product and peripheral equipment.
No. Description Contents
qNozzle Discharge ionized air
wSlide cover
Protective cover for the mode setting switch
eMode setting
switch
Switch for setting blow and trigger
(Default setting: Set no. 0)
r
Flow adjustment
knob (With indicator)
Turn the knob to adjust the flow rate.
Press the knob to lock the setting.
tTrigger
Switch to turn on and off static neutralization
yOne-touch fitting Supply port of compressed air
uPower supply
connector
Connector for power supply, F.G., and
external switch inputs
iLighting LED
Illuminate the object during static neutralization
LED indicator
i
*Inside of the slide cover
e
Alarm
The LEDs are used for notification of malfunctions.
Note that ion generation may either continue or stop depending on the type of abnormality.
Alarm name Ion generation LED Description Action to reset
alarm
PWR ION/HV NDL
Power supply failure Stop Green (Flashing) OFF OFF Connected power supply voltage is outside of specification. Supply power again.
Incorrect high voltage Stop Green (ON) Red (ON) OFF The high voltage output has dropped. Supply power again.
CPU failure Stop Green (Flashing) Red (Flashing) Green (Flashing) CPU error due to noise, etc. Supply power again.
Maintenance
indication Continue Green (ON) — Green (ON)
When static neutralization performance is reduced
due to contamination, wear, or damage of the emitters
—
8
Gun Type Ionizer IZG10 Series

Wiring
Mode Switch Setting
Power Supply Cable Wiring
Identification color Signal name Description
Red DC (+) Connect the power supply (+) terminal.
White
External switch signal*1 Blow starts by connecting to DC (–).
Green F.G.
Frame ground of the product: Connect to Ground with resistance of 100 Ωor less.
Black DC (–) Connect to the power supply (–) terminal.
Blow or trigger setting can be selected by using the mode setting switch.
Open the slide cover and using a flat bladed screwdriver rotate the dial to select the setting number 0 to 9, referring to the table below.*1
Ensure the slide cover is closed when setting is complete.
*1 Default setting: Set no. 0
Table for Mode Setting Switch
Set no. Blow setting Trigger setting
0
Continuous
blow
Trigger linked
1 Trigger lock
2
OFF timer
3 s
3 5 s
4 7 s
5
Pulse blow
Trigger linked
6 Trigger lock
7
OFF timer
3 s
8 5 s
9 7 s
Mode setting switch
Slide
AC adapter type IZG10-m01, 02
·Connect the M8 connector on the power cable for AC adapter to the power connector on the main unit. Connect the plug of the AC
cord*1to a commercial power outlet with a ground terminal (100 to 240 VAC, 50/60 Hz).
·Ensure the ground terminal is correctly connected. The ground terminal is connected to the frame ground (F.G.) of this product. Static
neutralization performance is achieved by using the F.G. connection to maintain the same electrical potential as the reference potential
of the operating environment.
·The input ground terminal and the output DC (−) terminal of the AC adapter (IZG10-CG1, 2 ordered separately) are electrically
connected. Do not connect any equipment other than this product. Otherwise, a failure or electric shock may result.
Power supply cable type IZG10-m03
· Connect the user equipment for the power supply and external switch input according to Power Supply Cable Wiring table.
·Ensure the green F.G. wire is correctly grounded. Static neutralization performance is achieved by maintaining the same electrical
potential as the reference potential of the operating environment.
Ionizer body AC adapter (With AC cord)
AC adapter body
Power supply cable (For AC adapter)
Power supply connector
Plug with
ground terminal
Connection
AC cord
(Not included for the IZG10-02)
Ionizer body
Ionizer body Power supply cable
(For 24 VDC wiring)
Main circuit
+24 V
Red DC (+)
Black
DC (–)
White
External switch signal∗1
Green F.G.
INPUT
+24 V
Be sure to ground.
(Ground resistance: 100 Ωor less)
−
+24 VDC
Power supply connector
Semi-stripped
3 mm
Red
White
Green
Black
Internal circuits and wiring example
Connection
Power supply cable
(For 24 VDC wiring)
*1 The external switch signal is used in an
OR configuration with the trigger input.
When the external switch signal is not
used, cut back the semi-strip wire to
prevent any contact with the conductor.
*1 The rated voltage of the AC cable supplied with IZG10-m01 is 125 V, and the plug is JIS C 8303 type B for Japanese domestic use. If the product is
used in an area with a higher voltage rating (220 or 240 VAC), select IZG10-m02 without AC power cable, and use an AC cable with an IEC 60320-C13
ground terminal connector, suitable for the power supply voltage.
9
IZG10 Series