SMC Networks IZG10 User manual

Gun Type Ionizer
IZG10 Series
*1 Body weight
*1
Lightweight
200 g
Only
Lighting LED
Reduced operating force
Easy to hold grip
Blow setting function p. 179
Select from continuous blow or pulse blow.
Trigger setting function p. 179
Trigger linked/Trigger lock/OFF timer can be selected.
Flow rate adjustment function p. 180
Flow adjustment valve with indicator enables handheld
flow adjustment. *1 Distance: 150 mm,
Operating pressure: 0.2 MPa
Rapid static
neutralization
0.3 s*1
178
IZS40/41/42
IZT40/41(-L)/
42(-L)/43(-L)
IZN10EIZFIZG10ZVBIZD10/IZE11IZH10
Antistatic
Equipment

qTurn
counterclockwise.
wPull forward
to remove.
qTurn
counterclockwise.
wPull forward
to remove.
¡ Flow rate of ionized air can be adjusted on the gun.
¡ The flow rate can be controlled numerically.
Number of needle rotations Flow rate [L/min (ANR)]
2 21
4 60
6 124
7 200
Supply pressure: 0.4 MPa
With flow adjustment valve (with indicator)
2
Lighting LED
Bypass nozzle (Option)
High visibility LEDs
qRemoval of nozzle wRemoval of emitter
3
6
4
Power ON Ion generation
Incorrect high voltageMaintenance indicator
Turns ON when lowered static neutral-
ization performance due to the con-
tamination, wear, or breakage of the
emitter is detected.
Even if the nozzle is obstructed, the main orifice
pressure cannot exceed 30 psi (210 kPa).
*Supply pressure: 0.5 MPa or less
Rear mounted LEDs are
easy to see during operation.
Turns ON when a high voltage output
error, such as emitter short circuit or
abnormal discharge occurs.
Easy to find particles on the
workpiece
OSHA1910.242b compliant
Easy cleaning and replacement of emitters
5
Direction w
Direction q
180
Gun Type Ionizer IZG10 Series
MTrigger lock
Trigger operation turns Blow
ON. Blow remains ON until
another trigger input turns
Blow OFF.
MTrigger linked
Trigger ON/OFF and Blow ON/
OFF are linked.
MContinuous blow
Blows ionized air continuously.
MPulse blow
Pulse blow saves air.
Product
operation
Trigger
Blow
ON
OFF
ON
OFF
Continuous blow or pulse blow
Timer set time (3, 5, 7 s)
Continuous blow or pulse blow
Continuous blow or pulse blow
Product
operation
Trigger
Blow
ON
OFF
ON
OFF
Product
operation
Trigger
Blow
ON
OFF
ON
OFF
Selection of trigger setting
Mode setting switch
Selection of blow setting
Blow and trigger setting can be selected.
Set no. Blow setting Trigger setting
0
Continuous blow
Trigger linked
1 Trigger lock
2
OFF timer
3 s
3 5 s
4 7 s
5
Pulse blow
Trigger linked
6 Trigger lock
7
OFF timer
3 s
8 5 s
9 7 s
MOFF timer
Trigger operation turns Blow
ON. Blow remains ON for set
time then automatically turns
OFF.
Timer set time: 3 s, 5 s, 7 s
1
3
5
1
2
Trigger
Lighting
LED
4
p. 187
179
Gun Type Ionizer IZG10
Series

qTurn
counterclockwise.
wPull forward
to remove.
qTurn
counterclockwise.
wPull forward
to remove.
¡ Flow rate of ionized air can be adjusted on the gun.
¡ The flow rate can be controlled numerically.
Number of needle rotations Flow rate [L/min (ANR)]
2 21
4 60
6 124
7 200
Supply pressure: 0.4 MPa
With flow adjustment valve (with indicator)
2
Lighting LED
Bypass nozzle (Option)
High visibility LEDs
qRemoval of nozzle wRemoval of emitter
3
6
4
Power ON Ion generation
Incorrect high voltageMaintenance indicator
Turns ON when lowered static neutral-
ization performance due to the con-
tamination, wear, or breakage of the
emitter is detected.
Even if the nozzle is obstructed, the main orifice
pressure cannot exceed 30 psi (210 kPa).
*Supply pressure: 0.5 MPa or less
Rear mounted LEDs are
easy to see during operation.
Turns ON when a high voltage output
error, such as emitter short circuit or
abnormal discharge occurs.
Easy to find particles on the
workpiece
OSHA1910.242b compliant
Easy cleaning and replacement of emitters
5
Direction w
Direction q
180
Gun Type Ionizer IZG10 Series
MTrigger lock
Trigger operation turns Blow
ON. Blow remains ON until
another trigger input turns
Blow OFF.
MTrigger linked
Trigger ON/OFF and Blow ON/
OFF are linked.
MContinuous blow
Blows ionized air continuously.
MPulse blow
Pulse blow saves air.
Product
operation
Trigger
Blow
ON
OFF
ON
OFF
Continuous blow or pulse blow
Timer set time (3, 5, 7 s)
Continuous blow or pulse blow
Continuous blow or pulse blow
Product
operation
Trigger
Blow
ON
OFF
ON
OFF
Product
operation
Trigger
Blow
ON
OFF
ON
OFF
Selection of trigger setting
Mode setting switch
Selection of blow setting
Blow and trigger setting can be selected.
Set no. Blow setting Trigger setting
0
Continuous blow
Trigger linked
1 Trigger lock
2
OFF timer
3 s
3 5 s
4 7 s
5
Pulse blow
Trigger linked
6 Trigger lock
7
OFF timer
3 s
8 5 s
9 7 s
MOFF timer
Trigger operation turns Blow
ON. Blow remains ON for set
time then automatically turns
OFF.
Timer set time: 3 s, 5 s, 7 s
1
3
5
1
2
Trigger
Lighting
LED
4
p. 187
179
Gun Type Ionizer IZG10 Series
IZS40/41/42
IZT40/41(-L)/
42(-L)/43(-L)
IZN10EIZFIZG10ZVBIZD10/IZE11IZH10
Antistatic
Equipment

Application Examples
For the static neutralization and
dust removal of resin parts
For the static neutralization and
dust removal of resin parts
For the dust removal of resin
products
For the static neutralization and
dust removal of electric substrates
For the dust removal when
detaching from film
For the static neutralization and
dust removal of resin parts with the
ionizer suspended from above
Technical Data: Static Neutralization Characteristics
qInstallation Distance and Discharge Time p. 182
wStatic Neutralization Range p. 183
ePressure — Flow Rate Characteristics p. 184
How to Order p. 185
Accessories (for Individual Parts) p. 185
Specifications p. 186
AC Adapter Specifications p. 186
Parts Description p. 186
CONTENTS
Description of LED Indicators p. 186
Alarm p. 186
Mode Switch Setting p. 187
Wiring p. 187
Dimensions p. 188
Related Products p. 189
Specific Product Precautions p. 190
Gun Type Ionizer IZG10 Series
181
Gun Type Ionizer IZG10
Series

IZG10 Series
Technical Data
qInstallation Distance and Discharge Time (Discharge Time from 1000 V to 100 V)
Static Neutralization Characteristics
*Static neutralization characteristics are based on data using a charged plate
(Dimensions: 150 mm x 150 mm, Capacitance: 20 pF) as defined in the U.S. ANSI
standards (ANSI/ESD STM3.1-2015). Use this data only as a guideline for model
selection because the values vary depending on the material and/or size of the subject.
Installation distance [mm]
Discharge time [s]
50 100 1500
5.0
4.5
4.0
3.5
3.0
2.5
2.0
1.5
1.0
0.5
0.0
0.05 MPa
0.2 MPa
0.1 MPa
0.3 MPa
0.4 MPa
0.5 MPa
0.6 MPa
Installation distance [mm]
Discharge time [s]
50 100 1500
8.0
7.0
6.0
5.0
4.0
3.0
2.0
1.0
0.0
0.05 MPa
0.2 MPa
0.1 MPa
0.3 MPa
0.4 MPa
0.5 MPa
0.6 MPa
Installation distance [mm]
Discharge time [s]
15000 150 300 450 600 750 900 1050 1200 1350
5.0
4.5
4.0
3.5
3.0
2.5
2.0
1.5
1.0
0.5
0.0
0.05 MPa
0.1 MPa
0.2 MPa
0.3 MPa
0.4 MPa
0.5 MPa
0.6 MPa
Installation distance [mm]
Discharge time [s]
15000 150 300 450 600 750 900 1050 1200 1350
8.0
7.0
6.0
5.0
4.0
3.0
2.0
1.0
0.0
0.05 MPa 0.1 MPa
0.2 MPa
0.3 MPa
0.4 MPa
0.5 MPa
0.6 MPa
Installation distance [mm]
Discharge time [s]
50 100 150 2000
5.0
4.5
4.0
3.5
3.0
2.5
2.0
1.5
1.0
0.5
0.0
0.05 MPa
0.2 MPa
0.1 MPa
0.3 MPa
0.4 MPa
0.5 MPa0.6 MPa
Installation distance [mm]
Discharge time [s]
50 100 150 2000
0.05 MPa
0.2 MPa
0.1 MPa
0.3 MPa
0.4 MPa0.5 MPa0.6 MPa
8.0
7.0
6.0
5.0
4.0
3.0
2.0
1.0
0.0
Installation distance [mm]
Discharge time [s]
150 300 450 6000
5.0
4.5
4.0
3.5
3.0
2.5
2.0
1.5
1.0
0.5
0.0
0.05 MPa
0.2 MPa
0.1 MPa
0.3 MPa
0.4 MPa
0.5 MPa0.6 MPa
Installation distance [mm]
Discharge time [s]
150 300 450 6000
0.05 MPa
0.2 MPa
0.1 MPa
0.3 MPa
0.5 MPa
0.6 MPa 0.4 MPa
8.0
7.0
6.0
5.0
4.0
3.0
2.0
1.0
0.0
1) Number of needle rotations [2]
5) Number of needle rotations [2]
4) Number of needle rotations [Max.]
8) Number of needle rotations [Max.]
2) Number of needle rotations [4]
6) Number of needle rotations [4]
3) Number of needle rotations [6]
7) Number of needle rotations [6]
Mode setting switch: Continuous blow
Mode setting switch: Pulse blow
IZG10-mm-01/IZG10-mm-02
182
IZS40/41/42
IZT40/41(-L)/
42(-L)/43(-L)
IZN10EIZFIZG10ZVBIZD10/IZE11IZH10
Antistatic
Equipment

wStatic Neutralization Range (Discharge Time from 1000 V to 100 V)
Static Neutralization Characteristics
Distance [mm]
1500 0 150 300 450 600 750 900 1050 1200 1350
200
150
100
50
−50
−100
−150
−200
0.5 s 1 s 1.5 s 2 s 2.5 s
Distance [mm]
1500 0 150 300 450 600 750 900 1050 1200 1350
200
150
100
50
−50
−100
−150
−200
0.5 s 1 s 1.5 s 2 s
2.5 s
Distance [mm]
1500 0 150 300 450 600 750 900 1050 1200 1350
200
150
100
50
−50
−100
−150
−200
0.5 s 1 s 1.5 s
2 s
Distance [mm]
1500 0 150 300 450 600 750 900 1050 1200 1350
200
150
100
50
−50
−100
−150
−200
0.5 s 1 s
1.5 s
Distance [mm]
1500 0 150 300 450 600 750 900 1050 1200 1350
200
150
100
50
−50
−100
−150
−200
0.5 s 1 s 1.5 s 2 s 2.5 s
Distance [mm]
1500 0 150 300 450 600 750 900 1050 1200 1350
200
150
100
50
−50
−100
−150
−200
0.5 s 1 s 1.5 s
2 s
Distance [mm]
1500 0 150 300 450 600 750 900 1050 1200 1350
200
150
100
50
−50
−100
−150
−200
0.5 s 1 s
1.5 s
1) Supply pressure: 0.05 MPa Flow rate consumption: 80 L/min (ANR)
3) Supply pressure: 0.2 MPa Flow rate consumption: 188 L/min (ANR)
5) Supply pressure: 0.4 MPa Flow rate consumption: 316 L/min (ANR)
7) Supply pressure: 0.6 MPa Flow rate consumption: 450 L/min (ANR)
2) Supply pressure: 0.1 MPa Flow rate consumption: 119 L/min (ANR)
4) Supply pressure: 0.3 MPa Flow rate consumption: 253 L/min (ANR)
6) Supply pressure: 0.5 MPa Flow rate consumption: 390 L/min (ANR)
Mode setting switch: Continuous blow, Number of needle rotations [Max.]
*Static neutralization characteristics are based on data using a charged plate
(Dimensions: 150 mm x 150 mm, Capacitance: 20 pF) as defined in the U.S. ANSI
standards (ANSI/ESD STM3.1-2015). Use this data only as a guideline for model
selection because the values vary depending on the material and/or size of the subject.
IZG10-mm-01/IZG10-mm-02
183
IZG10 Series

ePressure — Flow Rate Characteristics
Static Neutralization Characteristics
How to measure
Pressure [MPa]
Flow rate [L/min (ANR)]
0.1 0.2 0.3 0.4 0.5 0.60
500
450
400
350
300
250
200
150
100
50
0
Flow setting: Max. Flow setting: 7
Flow setting: 6
Flow setting: 4
Flow setting: 0
Flow setting: 2
Air supply
measurement
Pressure
measurement
Connecting tube:
O.D. ø8 x I.D. ø5, 50 mm
Mode setting switch: Continuous blow
*Static neutralization characteristics are based on data using a charged plate
(Dimensions: 150 mm x 150 mm, Capacitance: 20 pF) as defined in the U.S. ANSI
standards (ANSI/ESD STM3.1-2015). Use this data only as a guideline for model
selection because the values vary depending on the material and/or size of the subject.
IZG10-mm-01/IZG10-mm-02
184
Technical Data IZG10 Series
IZS40/41/42
IZT40/41(-L)/
42(-L)/43(-L)
IZN10EIZFIZG10ZVBIZD10/IZE11IZH10
Antistatic
Equipment

How to Order
Accessories (for Individual Parts)
Gun Type Ionizer
IZG10 Series
One-touch fitting
Symbol Port size
08 ø8 (Metric)
09 ø5/16" (Inch)
Nozzle type
Symbol Type
01 Standard nozzle
02 Bypass nozzle*3
AC adapter*1, Power supply cable
Symbol Type
01 AC adapter (With AC cord*2)
02 AC adapter (Without AC cord)
03
Power supply cable (For 24 VDC wiring)
NNone
*1 The AC adapter body and the power supply cable (For AC adapter) come as a set. Refer to the AC adapter
image below under “Accessories.”
*2 The AC cord has a rated voltage of 125 V. If using an input voltage exceeding 125 VAC, select “02” (Without
AC cord) and prepare a suitable AC cord separately.
*3
This nozzle is complaint with the OSHA standard for hand and portable powered tools and equipment, general (1910.242b)
requiring that “static pressure at the main orifice shall not exceed 30 psi (210 kPa). This requirement is necessary in order
to prevent a back pressure buildup in case the nozzle is obstructed or dead ended.” *Supply pressure: 0.5 MPa or less
OSHA: Occupational Safety and Health Administration
M2IZS30 A0201IZS30
(With 1 felt pad, 1 rubber
grindstone, and 2 replacement
felt pads)
Use this tool to remove the
emitter assembly.
The removal tool is shipped
together with the product.
To order it separately, use the
product number above.
In addition, refer to the
operation manual for
replacement instructions.
A0202IZS30
Felt pad
AC adapter
Power supply cable (For 24 VDC wiring)
Emitter assembly
Removal toolCleaning kit
IZG10 IZG10
IZG10
IZG10
IZG10
CG CP
NT
M1
A001
AC adapter*1
Symbol Type
1With AC cord*2
2Without AC cord
Nozzle type
Symbol Type
01 Standard nozzle
02 Bypass nozzle*1
*1 This nozzle is complaint with the OSHA standard for hand and portable powered tools and
equipment, general (1910.242b) requiring that “static pressure at the main orifice shall not
exceed 30 psi (210 kPa). This requirement is necessary in order to prevent a back pressure
buildup in case the nozzle is obstructed or dead ended.” *Supply pressure: 0.5 MPa or less
OSHA: Occupational Safety and Health Administration
1
01
AC cord
AC adapter body
The nozzle is specific for this product.
Do not use any other nozzle. Doing so
will adversely affect static neutralization
performance.
Caution
Power supply cable
(For AC adapter)
Cable length: 3 m
Cable length: 3 m
Standard nozzle Bypass nozzle
*A protective cap is attached to the tip
of the emitter when shipped.
Please remove the cap before use.
IZG10 08 01 01
*1 The AC adapter body and the power supply cable (For AC adapter) come as a set.
*2 The AC cord has a rated voltage of 125 V. If using an input voltage exceeding 125 VAC, select “02”
(Without AC cord) and prepare a suitable AC cord separately.
The input (AC) side and output (DC) side of the AC adapter are not isolated. If using the AC adapter as
DC power supply for a different product, this may cause an electric shock or malfunction. Do not use
the AC adapter for the DC power supply of a different product.
Nozzle assembly
(10 replacement
felt pads)
(1 replacement
rubber grindstone)
Rubber
grindstone
RoHS
185

Specifications
Parts Description
Description of LED Indicators
AC Adapter Specifications
Input voltage*4100 to 240 VAC
50/60 Hz
Output voltage 24 VDC ±5%
Output current 0.8 A max.
Ambient
temperature 0 to 40°C
Ambient humidity 20 to 80%RH
Safety standards IEC 62368-1
*4 An AC cord included with an AC adapter is only
for use in Japan. (Rated voltage 125 V, Plug
JIS C 8303, Inlet IEC 60320-C13)
LED Indicators
No. Display LED color Description Contents
qPWR Green Power supply
indicator
Green LED turns ON when power is supplied, and the LED
flashes when the voltage is outside of the specification range.
wION/
HV
Green/
Red
Static neutralization
operation/Incorrect
high voltage indicator
Green LED turns ON during static neutralization.
Red LED turns ON when a high voltage abnor-
mality is present.
eNDL Green Maintenance
indicator
Green LED turns ON when lowered static
neutralization performance due to the con-
tamination or wear of the emitter is detected.
wq e
w r
y
t
u
q
Ionizer model IZG10
Ion generation method Corona discharge type
Method of applying high voltage High frequency AC type
Applied voltage*1±2.5 kV
Offset voltage*2Within ±10 V
Air supply*3
Fluid Air (Clean, dry air)
Operating pressure 0.05 to 0.6 MPa
Connecting tube size ø8 (Metric), ø5/16" (Inch)
Power supply voltage 24 VDC ±10% (21.6 to 26.4 V)
Current consumption 90 mA (typ.)
Ambient temperature 0 to 40°C (No freezing)
Ambient humidity 35 to 65%RH (No condensation)
Material Case: PBT Emitter: Tungsten
Weight
(Body only)
Standard nozzle 200 g
Bypass nozzle 250 g
Standards/Directive CE (EMC directive, RoHS directive), UKCA
*1 Measured with a high pressure probe of 1000 MΩand 5 pF
*2 Measurement value based on a charged plate (Dimensions: 150 mm x 150 mm, Capacitance:
20 pF) as defined in the U.S. ANSI standards (ANSI/ESD STM3.1-2015)
When the distance between the charged plate and the ionizer is 150 mm, and the operating pressure is 0.2 MPa
*3 Static neutralization is not possible without supplying compressed air. Without compressed
air, ozone or nitrogen oxides generated by the ion generation process may accumulate and
adversely affect the product and peripheral equipment.
No. Description Contents
qNozzle Discharge ionized air
wSlide cover
Protective cover for the mode setting switch
eMode setting
switch
Switch for setting blow and trigger
(Default setting: Set no. 0)
r
Flow adjustment
knob (With indicator)
Turn the knob to adjust the flow rate.
Press the knob to lock the setting.
tTrigger
Switch to turn on and off static neutralization
yOne-touch fitting Supply port of compressed air
uPower supply
connector
Connector for power supply, F.G., and
external switch inputs
iLighting LED
Illuminate the object during static neutralization
LED indicator
i
*Inside of the slide cover
e
Alarm
The LEDs are used for notification of malfunctions.
Please note that ion generation may either continue or stop depending on the type of abnormality.
Alarm name Ion generation LED Description Action to reset
alarm
PWR ION/HV NDL
Power supply failure Stop Green (Flashing) OFF OFF Connected power supply voltage is outside of specification. Supply power again.
Incorrect high voltage Stop Green (ON) Red (ON) OFF The high voltage output has dropped. Supply power again.
CPU failure Stop Green (Flashing) Red (Flashing) Green (Flashing) CPU error due to noise, etc. Supply power again.
Maintenance
indication Continue Green (ON) — Green (ON)
When static neutralization performance is reduced
due to contamination, wear, or damage of the emitters
—
186
Gun Type Ionizer IZG10 Series
IZS40/41/42
IZT40/41(-L)/
42(-L)/43(-L)
IZN10EIZFIZG10ZVBIZD10/IZE11IZH10
Antistatic
Equipment

Wiring
Mode Switch Setting
Power Supply Cable Wiring
Identification color Signal name Description
Red DC (+) Connects to the power supply (+) terminal
White
External switch signal*1 Blow starts by connecting to DC (–).
Green F.G.
Frame ground of the product: Make sure to ground with a resistance value of 100 Ωor less.
Black DC (–) Connects to the power supply (–) terminal
Blow or trigger setting can be selected by using the mode setting switch.
Open the slide cover and using a flat bladed screwdriver rotate the dial to select the setting number 0 to 9, referring to the table below.*1
Ensure the slide cover is closed when setting is complete.
*1 Default setting: Set no. 0
Table for Mode Setting Switch
Set no. Blow setting Trigger setting
0
Continuous
blow
Trigger linked
1 Trigger lock
2
OFF timer
3 s
3 5 s
4 7 s
5
Pulse blow
Trigger linked
6 Trigger lock
7
OFF timer
3 s
8 5 s
9 7 s
Mode setting switch
Slide
AC adapter type IZG10-m01, 02
·Connect the M8 connector on the power cable for AC adapter to the power connector on the main unit. Connect the plug of the AC
cord*1to a commercial power outlet with a ground terminal (100 to 240 VAC, 50/60 Hz).
·Ensure the ground terminal is correctly connected. The ground terminal is connected to the frame ground (F.G.) of this product. Static
neutralization performance is achieved by using the F.G. connection to maintain the same electrical potential as the reference potential
of the operating environment.
·The input ground terminal and the output DC (−) terminal of the AC adapter (IZG10-CG1, 2 ordered separately) are electrically
connected. Do not connect any equipment other than this product. Otherwise, a failure or electric shock may result.
Power supply cable type IZG10-m03
· Connect the user equipment for the power supply and external switch input according to Power Supply Cable Wiring table.
·Ensure the green F.G. cable is correctly grounded. Static neutralization performance is achieved by maintaining the same electrical
potential as the reference potential of the operating environment.
Ionizer body AC adapter (With AC cord)
AC adapter body
Power supply cable (For AC adapter)
Power supply connector
Plug with
ground terminal
Connection
AC cord
(Not included for the IZG10-02)
Ionizer body
Ionizer body Power supply cable
(For 24 VDC wiring)
Main circuit
+24 V
Red DC (+)
Black
DC (–)
White
External switch signal∗1
Green F.G.
INPUT
+24 V
Make sure to ground with a resistance
value of 100 Ωor less.
−
+24 VDC
Power supply connector
Semi-stripped
3 mm
Red
White
Green
Black
Internal circuits and wiring example
Connection
Power supply cable
(For 24 VDC wiring)
*1 The external switch signal is used in an
OR configuration with the trigger input.
When the external switch signal is not
used, cut back the semi-strip wire to
prevent any contact with the conductor.
*1 The rated voltage of the AC cable supplied with IZG10-m01 is 125 V, and the plug is JIS C 8303 type B for Japanese domestic use. If the product is
used in an area with a higher voltage rating (220 or 240 VAC), select IZG10-m02 without AC power cable, and use an AC cable with an IEC 60320-C13
ground terminal connector, suitable for the power supply voltage.
187
IZG10 Series