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  9. SMC Networks IZG10 User manual

SMC Networks IZG10 User manual

Gun Type Ionizer
IZG10 Series
*1 Body weight
*1
Lightweight
200 g
Only
Lighting LED
Reduced operating force
Easy to hold grip
Blow setting function p. 179
Select from continuous blow or pulse blow.
Trigger setting function p. 179
Trigger linked/Trigger lock/OFF timer can be selected.
Flow rate adjustment function
p. 180
Flow adjustment valve with indicator enables handheld
flow adjustment. *1 Distance: 150 mm,
Operating pressure: 0.2 MPa
Rapid static
neutralization
0.3 s*1
178
IZS40/41/42
IZT40/41(-L)/
42(-L)/43(-L)
IZN10EIZFIZG10ZVBIZD10/IZE11IZH10
Antistatic
Equipment
qTurn
counterclockwise.
wPull forward
to remove.
qTurn
counterclockwise.
wPull forward
to remove.
¡
Flow rate of ionized air can be adjusted on the gun.
¡
The flow rate can be controlled numerically.
Number of needle rotations
Flow rate [L/min (ANR)]
2 21
4 60
6 124
7 200
Supply pressure: 0.4 MPa
With flow adjustment valve (with indicator)
2
Lighting LED
Bypass nozzle (Option)
High visibility LEDs
qRemoval of nozzle wRemoval of emitter
3
6
4
Power ON Ion generation
Incorrect high voltageMaintenance indicator
Turns ON when lowered static neutral-
ization performance due to the con-
tamination, wear, or breakage of the
emitter is detected.
Even if the nozzle is obstructed, the main orifice
pressure cannot exceed 30 psi (210 kPa).
*Supply pressure: 0.5 MPa or less
Rear mounted LEDs are
easy to see during operation.
Turns ON when a high voltage output
error, such as emitter short circuit or
abnormal discharge occurs.
Easy to find particles on the
workpiece
OSHA1910.242b compliant
Easy cleaning and replacement of emitters
5
Direction w
Direction q
180
Gun Type Ionizer IZG10 Series
MTrigger lock
Trigger operation turns Blow
ON. Blow remains ON until
another trigger input turns
Blow OFF.
MTrigger linked
Trigger ON/OFF and Blow ON/
OFF are linked.
MContinuous blow
Blows ionized air continuously.
MPulse blow
Pulse blow saves air.
Product
operation
Trigger
Blow
ON
OFF
ON
OFF
Continuous blow or pulse blow
Timer set time (3, 5, 7 s)
Continuous blow or pulse blow
Continuous blow or pulse blow
Product
operation
Trigger
Blow
ON
OFF
ON
OFF
Product
operation
Trigger
Blow
ON
OFF
ON
OFF
Selection of trigger setting
Mode setting switch
Selection of blow setting
Blow and trigger setting can be selected.
Set no. Blow setting Trigger setting
0
Continuous blow
Trigger linked
1 Trigger lock
2
OFF timer
3 s
3 5 s
4 7 s
5
Pulse blow
Trigger linked
6 Trigger lock
7
OFF timer
3 s
8 5 s
9 7 s
MOFF timer
Trigger operation turns Blow
ON. Blow remains ON for set
time then automatically turns
OFF.
Timer set time: 3 s, 5 s, 7 s
1
3
5
1
2
Trigger
Lighting
LED
4
p. 187
179
Gun Type Ionizer IZG10
Series
qTurn
counterclockwise.
wPull forward
to remove.
qTurn
counterclockwise.
wPull forward
to remove.
¡
Flow rate of ionized air can be adjusted on the gun.
¡
The flow rate can be controlled numerically.
Number of needle rotations
Flow rate [L/min (ANR)]
2 21
4 60
6 124
7 200
Supply pressure: 0.4 MPa
With flow adjustment valve (with indicator)
2
Lighting LED
Bypass nozzle (Option)
High visibility LEDs
qRemoval of nozzle wRemoval of emitter
3
6
4
Power ON Ion generation
Incorrect high voltageMaintenance indicator
Turns ON when lowered static neutral-
ization performance due to the con-
tamination, wear, or breakage of the
emitter is detected.
Even if the nozzle is obstructed, the main orifice
pressure cannot exceed 30 psi (210 kPa).
*Supply pressure: 0.5 MPa or less
Rear mounted LEDs are
easy to see during operation.
Turns ON when a high voltage output
error, such as emitter short circuit or
abnormal discharge occurs.
Easy to find particles on the
workpiece
OSHA1910.242b compliant
Easy cleaning and replacement of emitters
5
Direction w
Direction q
180
Gun Type Ionizer IZG10 Series
MTrigger lock
Trigger operation turns Blow
ON. Blow remains ON until
another trigger input turns
Blow OFF.
MTrigger linked
Trigger ON/OFF and Blow ON/
OFF are linked.
MContinuous blow
Blows ionized air continuously.
MPulse blow
Pulse blow saves air.
Product
operation
Trigger
Blow
ON
OFF
ON
OFF
Continuous blow or pulse blow
Timer set time (3, 5, 7 s)
Continuous blow or pulse blow
Continuous blow or pulse blow
Product
operation
Trigger
Blow
ON
OFF
ON
OFF
Product
operation
Trigger
Blow
ON
OFF
ON
OFF
Selection of trigger setting
Mode setting switch
Selection of blow setting
Blow and trigger setting can be selected.
Set no. Blow setting Trigger setting
0
Continuous blow
Trigger linked
1 Trigger lock
2
OFF timer
3 s
3 5 s
4 7 s
5
Pulse blow
Trigger linked
6 Trigger lock
7
OFF timer
3 s
8 5 s
9 7 s
MOFF timer
Trigger operation turns Blow
ON. Blow remains ON for set
time then automatically turns
OFF.
Timer set time: 3 s, 5 s, 7 s
1
3
5
1
2
Trigger
Lighting
LED
4
p. 187
179
Gun Type Ionizer IZG10 Series
IZS40/41/42
IZT40/41(-L)/
42(-L)/43(-L)
IZN10EIZFIZG10ZVBIZD10/IZE11IZH10
Antistatic
Equipment
Application Examples
For the static neutralization and
dust removal of resin parts
For the static neutralization and
dust removal of resin parts
For the dust removal of resin
products
For the static neutralization and
dust removal of electric substrates
For the dust removal when
detaching from film
For the static neutralization and
dust removal of resin parts with the
ionizer suspended from above
Technical Data: Static Neutralization Characteristics
qInstallation Distance and Discharge Time p. 182
wStatic Neutralization Range p. 183
ePressure — Flow Rate Characteristics p. 184
How to Order p. 185
Accessories (for Individual Parts) p. 185
Specifications p. 186
AC Adapter Specifications p. 186
Parts Description p. 186
CONTENTS
Description of LED Indicators p. 186
Alarm p. 186
Mode Switch Setting p. 187
Wiring p. 187
Dimensions p. 188
Related Products p. 189
Specific Product Precautions p. 190
Gun Type Ionizer IZG10 Series
181
Gun Type Ionizer IZG10
Series
IZG10 Series
Technical Data
qInstallation Distance and Discharge Time (Discharge Time from 1000 V to 100 V)
Static Neutralization Characteristics
*Static neutralization characteristics are based on data using a charged plate
(Dimensions: 150 mm x 150 mm, Capacitance: 20 pF) as defined in the U.S. ANSI
standards (ANSI/ESD STM3.1-2015). Use this data only as a guideline for model
selection because the values vary depending on the material and/or size of the subject.
Installation distance [mm]
Discharge time [s]
50 100 1500
5.0
4.5
4.0
3.5
3.0
2.5
2.0
1.5
1.0
0.5
0.0
0.05 MPa
0.2 MPa
0.1 MPa
0.3 MPa
0.4 MPa
0.5 MPa
0.6 MPa
Installation distance [mm]
Discharge time [s]
50 100 1500
8.0
7.0
6.0
5.0
4.0
3.0
2.0
1.0
0.0
0.05 MPa
0.2 MPa
0.1 MPa
0.3 MPa
0.4 MPa
0.5 MPa
0.6 MPa
Installation distance [mm]
Discharge time [s]
15000 150 300 450 600 750 900 1050 1200 1350
5.0
4.5
4.0
3.5
3.0
2.5
2.0
1.5
1.0
0.5
0.0
0.05 MPa
0.1 MPa
0.2 MPa
0.3 MPa
0.4 MPa
0.5 MPa
0.6 MPa
Installation distance [mm]
Discharge time [s]
15000 150 300 450 600 750 900 1050 1200 1350
8.0
7.0
6.0
5.0
4.0
3.0
2.0
1.0
0.0
0.05 MPa 0.1 MPa
0.2 MPa
0.3 MPa
0.4 MPa
0.5 MPa
0.6 MPa
Installation distance [mm]
Discharge time [s]
50 100 150 2000
5.0
4.5
4.0
3.5
3.0
2.5
2.0
1.5
1.0
0.5
0.0
0.05 MPa
0.2 MPa
0.1 MPa
0.3 MPa
0.4 MPa
0.5 MPa0.6 MPa
Installation distance [mm]
Discharge time [s]
50 100 150 2000
0.05 MPa
0.2 MPa
0.1 MPa
0.3 MPa
0.4 MPa0.5 MPa0.6 MPa
8.0
7.0
6.0
5.0
4.0
3.0
2.0
1.0
0.0
Installation distance [mm]
Discharge time [s]
150 300 450 6000
5.0
4.5
4.0
3.5
3.0
2.5
2.0
1.5
1.0
0.5
0.0
0.05 MPa
0.2 MPa
0.1 MPa
0.3 MPa
0.4 MPa
0.5 MPa0.6 MPa
Installation distance [mm]
Discharge time [s]
150 300 450 6000
0.05 MPa
0.2 MPa
0.1 MPa
0.3 MPa
0.5 MPa
0.6 MPa 0.4 MPa
8.0
7.0
6.0
5.0
4.0
3.0
2.0
1.0
0.0
1) Number of needle rotations [2]
5) Number of needle rotations [2]
4) Number of needle rotations [Max.]
8) Number of needle rotations [Max.]
2) Number of needle rotations [4]
6) Number of needle rotations [4]
3) Number of needle rotations [6]
7) Number of needle rotations [6]
Mode setting switch: Continuous blow
Mode setting switch: Pulse blow
IZG10-mm-01/IZG10-mm-02
182
IZS40/41/42
IZT40/41(-L)/
42(-L)/43(-L)
IZN10EIZFIZG10ZVBIZD10/IZE11IZH10
Antistatic
Equipment
wStatic Neutralization Range (Discharge Time from 1000 V to 100 V)
Static Neutralization Characteristics
Distance [mm]
1500
0 150 300 450 600 750 900
1050 1200 1350
200
150
100
50
−50
−100
−150
−200
0.5 s 1 s 1.5 s 2 s 2.5 s
Distance [mm]
1500
0 150 300 450 600 750 900
1050 1200 1350
200
150
100
50
−50
−100
−150
−200
0.5 s 1 s 1.5 s 2 s
2.5 s
Distance [mm]
1500
0 150 300 450 600 750 900
1050 1200 1350
200
150
100
50
−50
−100
−150
−200
0.5 s 1 s 1.5 s
2 s
Distance [mm]
1500
0 150 300 450 600 750 900
1050 1200 1350
200
150
100
50
−50
−100
−150
−200
0.5 s 1 s
1.5 s
Distance [mm]
1500
0 150 300 450 600 750 900
1050 1200 1350
200
150
100
50
−50
−100
−150
−200
0.5 s 1 s 1.5 s 2 s 2.5 s
Distance [mm]
1500
0 150 300 450 600 750 900
1050 1200 1350
200
150
100
50
−50
−100
−150
−200
0.5 s 1 s 1.5 s
2 s
Distance [mm]
1500
0 150 300 450 600 750 900
1050 1200 1350
200
150
100
50
−50
−100
−150
−200
0.5 s 1 s
1.5 s
1) Supply pressure: 0.05 MPa Flow rate consumption: 80 L/min (ANR)
3) Supply pressure: 0.2 MPa Flow rate consumption: 188 L/min (ANR)
5) Supply pressure: 0.4 MPa Flow rate consumption: 316 L/min (ANR)
7) Supply pressure: 0.6 MPa Flow rate consumption: 450 L/min (ANR)
2) Supply pressure: 0.1 MPa Flow rate consumption: 119 L/min (ANR)
4) Supply pressure: 0.3 MPa Flow rate consumption: 253 L/min (ANR)
6) Supply pressure: 0.5 MPa Flow rate consumption: 390 L/min (ANR)
Mode setting switch: Continuous blow, Number of needle rotations [Max.]
*Static neutralization characteristics are based on data using a charged plate
(Dimensions: 150 mm x 150 mm, Capacitance: 20 pF) as defined in the U.S. ANSI
standards (ANSI/ESD STM3.1-2015). Use this data only as a guideline for model
selection because the values vary depending on the material and/or size of the subject.
IZG10-mm-01/IZG10-mm-02
183
IZG10 Series
ePressure — Flow Rate Characteristics
Static Neutralization Characteristics
How to measure
Pressure [MPa]
Flow rate [L/min (ANR)]
0.1 0.2 0.3 0.4 0.5 0.60
500
450
400
350
300
250
200
150
100
50
0
Flow setting: Max. Flow setting: 7
Flow setting: 6
Flow setting: 4
Flow setting: 0
Flow setting: 2
Air supply
measurement
Pressure
measurement
Connecting tube:
O.D. ø8 x I.D. ø5, 50 mm
Mode setting switch: Continuous blow
*Static neutralization characteristics are based on data using a charged plate
(Dimensions: 150 mm x 150 mm, Capacitance: 20 pF) as defined in the U.S. ANSI
standards (ANSI/ESD STM3.1-2015). Use this data only as a guideline for model
selection because the values vary depending on the material and/or size of the subject.
IZG10-mm-01/IZG10-mm-02
184
Technical Data IZG10 Series
IZS40/41/42
IZT40/41(-L)/
42(-L)/43(-L)
IZN10EIZFIZG10ZVBIZD10/IZE11IZH10
Antistatic
Equipment
How to Order
Accessories (for Individual Parts)
Gun Type Ionizer
IZG10 Series
One-touch fitting
Symbol Port size
08 ø8 (Metric)
09 ø5/16" (Inch)
Nozzle type
Symbol Type
01 Standard nozzle
02 Bypass nozzle*3
AC adapter*1, Power supply cable
Symbol Type
01 AC adapter (With AC cord*2)
02 AC adapter (Without AC cord)
03
Power supply cable (For 24 VDC wiring)
NNone
*1 The AC adapter body and the power supply cable (For AC adapter) come as a set. Refer to the AC adapter
image below under “Accessories.”
*2 The AC cord has a rated voltage of 125 V. If using an input voltage exceeding 125 VAC, select “02” (Without
AC cord) and prepare a suitable AC cord separately.
*3
This nozzle is complaint with the OSHA standard for hand and portable powered tools and equipment, general (1910.242b)
requiring that “static pressure at the main orifice shall not exceed 30 psi (210 kPa). This requirement is necessary in order
to prevent a back pressure buildup in case the nozzle is obstructed or dead ended.” *Supply pressure: 0.5 MPa or less
OSHA: Occupational Safety and Health Administration
M2IZS30 A0201IZS30
(With 1 felt pad, 1 rubber
grindstone, and 2 replacement
felt pads)
Use this tool to remove the
emitter assembly.
The removal tool is shipped
together with the product.
To order it separately, use the
product number above.
In addition, refer to the
operation manual for
replacement instructions.
A0202IZS30
Felt pad
AC adapter
Power supply cable (For 24 VDC wiring)
Emitter assembly
Removal toolCleaning kit
IZG10 IZG10
IZG10
IZG10
IZG10
CG CP
NT
M1
A001
AC adapter*1
Symbol Type
1With AC cord*2
2Without AC cord
Nozzle type
Symbol Type
01 Standard nozzle
02 Bypass nozzle*1
*1 This nozzle is complaint with the OSHA standard for hand and portable powered tools and
equipment, general (1910.242b) requiring that “static pressure at the main orifice shall not
exceed 30 psi (210 kPa). This requirement is necessary in order to prevent a back pressure
buildup in case the nozzle is obstructed or dead ended.” *Supply pressure: 0.5 MPa or less
OSHA: Occupational Safety and Health Administration
1
01
AC cord
AC adapter body
The nozzle is specific for this product.
Do not use any other nozzle. Doing so
will adversely affect static neutralization
performance.
Caution
Power supply cable
(For AC adapter)
Cable length: 3 m
Cable length: 3 m
Standard nozzle Bypass nozzle
*A protective cap is attached to the tip
of the emitter when shipped.
Please remove the cap before use.
IZG10 08 01 01
*1 The AC adapter body and the power supply cable (For AC adapter) come as a set.
*2 The AC cord has a rated voltage of 125 V. If using an input voltage exceeding 125 VAC, select “02”
(Without AC cord) and prepare a suitable AC cord separately.
The input (AC) side and output (DC) side of the AC adapter are not isolated. If using the AC adapter as
DC power supply for a different product, this may cause an electric shock or malfunction. Do not use
the AC adapter for the DC power supply of a different product.
Nozzle assembly
(10 replacement
felt pads)
(1 replacement
rubber grindstone)
Rubber
grindstone
RoHS
185
Specifications
Parts Description
Description of LED Indicators
AC Adapter Specifications
Input voltage*4100 to 240 VAC
50/60 Hz
Output voltage 24 VDC ±5%
Output current 0.8 A max.
Ambient
temperature 0 to 40°C
Ambient humidity 20 to 80%RH
Safety standards IEC 62368-1
*4 An AC cord included with an AC adapter is only
for use in Japan. (Rated voltage 125 V, Plug
JIS C 8303, Inlet IEC 60320-C13)
LED Indicators
No. Display LED color Description Contents
qPWR Green Power supply
indicator
Green LED turns ON when power is supplied, and the LED
flashes when the voltage is outside of the specification range.
wION/
HV
Green/
Red
Static neutralization
operation/Incorrect
high voltage indicator
Green LED turns ON during static neutralization.
Red LED turns ON when a high voltage abnor-
mality is present.
eNDL Green Maintenance
indicator
Green LED turns ON when lowered static
neutralization performance due to the con-
tamination or wear of the emitter is detected.
wq e
w r
y
t
u
q
Ionizer model IZG10
Ion generation method Corona discharge type
Method of applying high voltage High frequency AC type
Applied voltage*1±2.5 kV
Offset voltage*2Within ±10 V
Air supply*3
Fluid Air (Clean, dry air)
Operating pressure 0.05 to 0.6 MPa
Connecting tube size ø8 (Metric), ø5/16" (Inch)
Power supply voltage 24 VDC ±10% (21.6 to 26.4 V)
Current consumption 90 mA (typ.)
Ambient temperature 0 to 40°C (No freezing)
Ambient humidity 35 to 65%RH (No condensation)
Material Case: PBT Emitter: Tungsten
Weight
(Body only)
Standard nozzle 200 g
Bypass nozzle 250 g
Standards/Directive CE (EMC directive, RoHS directive), UKCA
*1 Measured with a high pressure probe of 1000 MΩand 5 pF
*2 Measurement value based on a charged plate (Dimensions: 150 mm x 150 mm, Capacitance:
20 pF) as defined in the U.S. ANSI standards (ANSI/ESD STM3.1-2015)
When the distance between the charged plate and the ionizer is 150 mm, and the operating pressure is 0.2 MPa
*3 Static neutralization is not possible without supplying compressed air. Without compressed
air, ozone or nitrogen oxides generated by the ion generation process may accumulate and
adversely affect the product and peripheral equipment.
No. Description Contents
qNozzle Discharge ionized air
wSlide cover
Protective cover for the mode setting switch
eMode setting
switch
Switch for setting blow and trigger
(Default setting: Set no. 0)
r
Flow adjustment
knob (With indicator)
Turn the knob to adjust the flow rate.
Press the knob to lock the setting.
tTrigger
Switch to turn on and off static neutralization
yOne-touch fitting Supply port of compressed air
uPower supply
connector
Connector for power supply, F.G., and
external switch inputs
iLighting LED
Illuminate the object during static neutralization
LED indicator
i
*Inside of the slide cover
e
Alarm
The LEDs are used for notification of malfunctions.
Please note that ion generation may either continue or stop depending on the type of abnormality.
Alarm name Ion generation LED Description Action to reset
alarm
PWR ION/HV NDL
Power supply failure
Stop
Green (Flashing)
OFF OFF
Connected power supply voltage is outside of specification.
Supply power again.
Incorrect high voltage
Stop Green (ON) Red (ON) OFF The high voltage output has dropped.
Supply power again.
CPU failure Stop
Green (Flashing)
Red (Flashing)
Green (Flashing)
CPU error due to noise, etc.
Supply power again.
Maintenance
indication Continue Green (ON) — Green (ON)
When static neutralization performance is reduced
due to contamination, wear, or damage of the emitters
—
186
Gun Type Ionizer IZG10 Series
IZS40/41/42
IZT40/41(-L)/
42(-L)/43(-L)
IZN10EIZFIZG10ZVBIZD10/IZE11IZH10
Antistatic
Equipment
Wiring
Mode Switch Setting
Power Supply Cable Wiring
Identification color
Signal name Description
Red DC (+) Connects to the power supply (+) terminal
White
External switch signal*1
Blow starts by connecting to DC (–).
Green F.G.
Frame ground of the product: Make sure to ground with a resistance value of 100 Ωor less.
Black DC (–) Connects to the power supply (–) terminal
Blow or trigger setting can be selected by using the mode setting switch.
Open the slide cover and using a flat bladed screwdriver rotate the dial to select the setting number 0 to 9, referring to the table below.*1
Ensure the slide cover is closed when setting is complete.
*1 Default setting: Set no. 0
Table for Mode Setting Switch
Set no. Blow setting Trigger setting
0
Continuous
blow
Trigger linked
1 Trigger lock
2
OFF timer
3 s
3 5 s
4 7 s
5
Pulse blow
Trigger linked
6 Trigger lock
7
OFF timer
3 s
8 5 s
9 7 s
Mode setting switch
Slide
AC adapter type IZG10-m01, 02
·Connect the M8 connector on the power cable for AC adapter to the power connector on the main unit. Connect the plug of the AC
cord*1to a commercial power outlet with a ground terminal (100 to 240 VAC, 50/60 Hz).
·Ensure the ground terminal is correctly connected. The ground terminal is connected to the frame ground (F.G.) of this product. Static
neutralization performance is achieved by using the F.G. connection to maintain the same electrical potential as the reference potential
of the operating environment.
·The input ground terminal and the output DC (−) terminal of the AC adapter (IZG10-CG1, 2 ordered separately) are electrically
connected. Do not connect any equipment other than this product. Otherwise, a failure or electric shock may result.
Power supply cable type IZG10-m03
· Connect the user equipment for the power supply and external switch input according to Power Supply Cable Wiring table.
·Ensure the green F.G. cable is correctly grounded. Static neutralization performance is achieved by maintaining the same electrical
potential as the reference potential of the operating environment.
Ionizer body AC adapter (With AC cord)
AC adapter body
Power supply cable (For AC adapter)
Power supply connector
Plug with
ground terminal
Connection
AC cord
(Not included for the IZG10-02)
Ionizer body
Ionizer body Power supply cable
(For 24 VDC wiring)
Main circuit
+24 V
Red DC (+)
Black
DC (–)
White
External switch signal∗1
Green F.G.
INPUT
+24 V
Make sure to ground with a resistance
value of 100 Ωor less.
−
+24 VDC
Power supply connector
Semi-stripped
3 mm
Red
White
Green
Black
Internal circuits and wiring example
Connection
Power supply cable
(For 24 VDC wiring)
*1 The external switch signal is used in an
OR configuration with the trigger input.
When the external switch signal is not
used, cut back the semi-strip wire to
prevent any contact with the conductor.
*1 The rated voltage of the AC cable supplied with IZG10-m01 is 125 V, and the plug is JIS C 8303 type B for Japanese domestic use. If the product is
used in an area with a higher voltage rating (220 or 240 VAC), select IZG10-m02 without AC power cable, and use an AC cable with an IEC 60320-C13
ground terminal connector, suitable for the power supply voltage.
187
IZG10 Series
Power supply connectorOne-touch fitting
Applicable tubing O.D. (Refer to Table 1.)
(32.8)
ø4
3000
60
1830
AC cord
(Not included for the IZG10-CG2)
AC adapter body
50
Power supply cable (For AC adapter)
3190 100
33
ø10
ø10
Terminal semi-stripped
Power supply cable
(For 24 VDC wiring)
8 147
138
133
(157)
33
ø5
24
For the bypass nozzle
For the
bypass nozzle
36
Dimensions
AC adapter IZG10-CGm
Power supply cable (For 24 VDC wiring) IZG10-CP
Table 1
Model Applicable tubing O.D.
IZG10-08m-01 ø8 (Metric)
IZG10-09m-01 ø5/16" (Inch)
Cable Specifications
No. of cable wires/Size
4 cores/AWG26
Conductor nominal cross section
0.15 mm2
Insulator O.D./Identification color
0.85 mm/Red, Black, White, Green
Sheath material Lead-free PVC
Outside diameter 4 mm
Model AC cord
IZG10-CG1 Included
IZG10-CG2 None
188
Gun Type Ionizer IZG10 Series
IZS40/41/42
IZT40/41(-L)/
42(-L)/43(-L)
IZN10EIZFIZG10ZVBIZD10/IZE11IZH10
Antistatic
Equipment
IZG10 Series
Related Products
Recommended pneumatic circuit diagram
1 2 3 4 5 6 Install an air dryer, air filter, line filter, and/or mist sepa-
rator to obtain clean compressed air (A compressed air
quality of Class 2.4.3, 2.5.3, 2.6.3, or higher according
to ISO 8573-1:2010 (JIS B 8392-1:2012) is recom-
mended for operation.).
Caution
IZG10
Related Products
2-Color Display Digital Flow Switch
Clean Air Module
1 2 3
4 5
6
Removes moisture
in the compressed
air
Eliminates solid
foreign matter
such as powder
particles in the
compressed air
Air Dryer Air Filter, Line Filter
Eliminates oil mist
which is difficult to
eliminate with an
air filter
Mist Separator
Flow range: Max. 12000 L/min
Flow ratio 100 : 1
Flow range: Max. 2000 L/min
Flow ratio 100 : 1
3-Color Display Digital Flow Switch
For Clean Room
Built-in hollow fiber element Nominal filtration rating: 0.01 μm
Hollow fiber elements with over 99.99% filtering efficiency do not contaminate workpieces.
Clean Air Filter
Decreases the air
consumption by setting to
an appropriate pressure
Regulator
Flexible
Max. operating pressure: 0.8 MPa (at 20°C)
For moving applications
*Colors other than black are available as
made-to-order specifications.
Polyurethane Coil Tubing
S Couplers
One-touch fitting type standardized (KK)
Uses ultra high-impact PBT resin (KKH)
Finger Valve
The valve direction clearly indicates whether the valve is open or closed.
Small knob operating force (0.04 to 0.14 N·m)
KK Series
KKH Series
Modularized digital flow switch, regulator,
ON/OFF valve, restrictor, and filter
LLB4
LLB3
*Please contact SMC for clean room compatible
ionizers.
IDF Series AFM
SeriesAF
Series AM
SeriesAFF
Series
PF3A7mH Series PFMB Series
AR Series
SFD Series LLB Series
TCU
Series
VHK-A Series
189
IZG10 Series
Specific Product Precautions 1
Be sure to read this before handling the products. Refer to page 227 for safety instructions.
Selection
Warning
1. This product is intended to eliminate static electrici-
ty from the equipment for factory automation.
If considering using the product for other applications (espe-
cially those indicated in warning (4) on page 227), please con-
sult with SMC beforehand.
2.
Do not operate the product beyond the specifications.
If the product is used outside of the specification range, it may
cause a malfunction, failure or damage to the product, leading
to an electric shock, explosion, or fire.
3. Do not operate the product outside of the specified
ambient temperature and humidity range.
Malfunction, failure, or damage to the product can result. Even
within the specification range, freezing and condensation can
cause a malfunction, failure, or damage in environments where
sudden temperature changes and temperature cycles are ap-
plied.
4. Use within the specified power supply voltage
range.
Using outside of the specified power supply voltage can cause
a malfunction, damage, electric shock, or fire.
5. Use clean compressed air as fluid. (A compressed
air quality of Class 2.4.3, 2.5.3, 2.6.3, or higher ac-
cording to ISO 8573-1:2010 (JIS B 8392-1:2012) is
recommended for operation.)
This product is not explosion proof. Never use flammable gas-
es or explosive gases as a fluid and never use this product in
the presence of such gases. Please contact us when fluids
other than compressed air are used.
6. This product is not explosion-protected.
Never use this product in locations where the explosion of dust
is likely to occur or flammable or explosive gases are used.
This can cause a fire.
Caution
1. Clean specification is not available with this prod-
uct.
When using in a clean room environment, confirm the required
cleanliness before use.
A minute amount of particles are generated due to wearing of
the emitters while the product is operating.
Wiring / Piping
Warning
1. Select the power supply capacity based on the prod-
uct specifications.
If the power supply capacity and voltage do not sat-
isfy the product specifications, it will cause product
failure or malfunction.
2. To maintain product performance, the power supply
connected shall be UL listed Class 2 certified by Na-
tional Electric Code (NEC) or evaluated as a limited
power source provided by UL60950.
3. Stop the electrical supply and remove the com-
pressed air supply before any wiring (including in-
sertion and removal of the connector) and piping is
performed. Otherwise, an electric shock or accident
may occur.
Wiring / Piping
Warning
4.To maintain the product performance, connect the
product to power supply cable or AC adapter
ground terminal with a resistance value of 100 Ωor
less. If the product is not grounded, it is not possi-
ble to maintain the performance and may lead to
product failure or malfunction.
5. If the ionizer wiring and high-power lines are routed
together, this product may malfunction due to noise.
Therefore, use a separate wiring route for this prod-
uct.
6. Flush the piping before use. Before piping this prod-
uct, please exercise caution to prevent particles,
water drops, or oil contents from entering the pip-
ing.
7. If a valve is placed immediately before the product,
regardless of the operational state of the trigger, in-
stantaneous air release may occur when com-
pressed air is supplied.
8. Confirm that the wiring and piping are correct be-
fore supplying power and compressed air. Incorrect
wiring and piping will lead to product damage or
malfunction.
9. Ensure the safety of wiring, piping, and surrounding
conditions before supplying power and compressed
air.
Handling
Warning
1. Do not use the product without mounting the desig-
nated nozzle.
2. Confirm that the nozzle is not loose and does not
have play before supplying compressed air. If the
nozzle is loose, tighten it by hand until it stops turn-
ing (guideline value for hand tightening torque: 0.1
to 0.2 N·m). Static neutralizing performance is re-
duced if the nozzle is loose.
3. Be sure to wear protective eyewear when operating
the product to protect your eyes from scattering de-
bris.
4. Do not direct the tip of the nozzle at the face or oth-
er parts of a human body. It may cause danger to
personnel.
5. Do not use the product to clean or remove toxic
substances or chemicals.
6. Do not drop, step on, or hit the product. It may cause
damage to the product.
7. Do not use the product to disturb public order or
public hygiene.
8. This product is not a toy.
9. After blowing, make sure to hang the product on a
hook, etc.
190
IZS40/41/42
IZT40/41(-L)/
42(-L)/43(-L)
IZN10EIZFIZG10ZVBIZD10/IZE11IZH10
Antistatic
Equipment
IZG10 Series
Specific Product Precautions 2
Be sure to read this before handling the products. Refer to page 227 for safety instructions.
Handling
Warning
10. Make sure that no twist, turn, tensile force or mo-
ment are applied to the One-touch fitting, tube and
power cable during use or storage. Such actions
may lead to product damage or wire breakage.
11. Do not allow foreign matter or tools to enter the
nozzle.
The inside of the nozzle contains emitters. If a metal tool
makes contact with the emitters, it can cause an electric shock,
resulting in a sudden movement by the operator that can
cause further injuries such as hitting the body on peripheral
equipment. In addition, if the tool damages the emitter, the ion-
izer may fail or cause an accident.
Nozzle
One-touch fitting
Caution: High voltage is being supplied to the
emitters. Please do not touch the emitters as there
is an electric shock danger when making direct
contact or coming within close proximity to them.
In addition, one can be injured with evasive ac-
tions taken when suddenly removing oneself
from the electrical shock danger.
Danger: High Voltage
12. If a valve is placed immediately before the product,
regardless of the operational state of the trigger,
instantaneous air release may occur when com-
pressed air is supplied.
13. If the supply pressure of compressed air is less
than the product specification (0.05 MPa), the valve
in the product may not operate correctly. Only use
the product with a supply pressure within the prod-
uct specification range.
Operating Environment / Storage Environment
Warning
1. Do not use this product in an enclosed space.
This product utilizes the corona discharge phenomenon. A
small amount of ozone and nitrogen oxides will be generated.
When the product is used in an enclosed space, the ozone
concentration can increase, if so the smell of the ozone may
be uncomfortable or irritating. Even if the operating area is not
an enclosed space, but multiple products are used in a small
area, the ozone concentration can still increase. The operating
environment must always be ventilated.
2. Take preventative measures against ozone.
Pneumatic equipment used around this product should have
ozone-prevention measures in place. In addition, regularly
check that there is no deterioration due to ozone present.
3. Be sure to supply compressed air.
Static neutralization is not possible without supplying com-
pressed air. Without compressed air, ozone or nitrogen oxides
generated by the ion generation process may accumulate and
adversely affect the product or peripheral equipment.
4. Use within the specified ambient temperature range.
The specified ambient temperature range is 0 to 40°C. Do not
use the product in locations where the ambient temperature
changes suddenly, even if it stays within the specification range,
or if there is a large temperature difference between the fluid and
the ambient temperature as condensation may occur as a result.
Operating Environment / Storage Environment
Warning
5. Environments to avoid
Avoid using and storing this product in the following environ-
ments as they may cause damage to the product.
a. Environments where the ambient temperature is outside of
the product specification
b. Environments where the ambient humidity is outside of the
product specification
c. Environments where abrupt temperature changes may
cause condensation
d. Environments where corrosive gases, flammable gases, or
other volatile flammable substances are stored
e. Environments where the product may be exposed to con-
ductive powder such as iron powder or dust, oil mist,
salt, organic solvent, spatter, machining chips, particles,
cutting oil (including water and any liquids), etc.
f. Environments where ventilated air from an air conditioner is
directly applied to the product
g. Enclosed or poorly ventilated environments
h. Environments that are exposed to direct sunlight or heat ra-
diation
i. Environments where strong electromagnetic noise is gener-
ated, such as strong electrical and magnetic fields or sup-
ply voltage spikes
j. Environments where static electricity is generated
k. Environments where strong, high frequencies are generated
l. Environments that are subject to potential lightning strikes
m. Environments where the product may receive direct impact
or vibration
n. Environments where the product may be subjected to forc-
es or weight that could cause physical deformation
6. Do not use air containing mist or dust.
Air containing mist or dust will cause the static neutralization
performance to decrease and shorten the maintenance cycle.
Install an air dryer (IDF series), air filter (AF/AFF series), and/
or mist separator (AFM/AM series) to obtain clean compressed
air (A compressed air quality of Class 2.4.3, 2.5.3, 2.6.3, or
higher according to ISO 8573-1:2010 (JIS B 8392-1:2012) is
recommended for operation.).
7. This product and AC adapter do not incorporate pro-
tection against lightening surges.
8. Effects on implantable medical devices
This product may cause interference with implantable medical
devices such as cardiac pacemakers and cardioverter defibril-
lators, resulting in the malfunction of the medical device or oth-
er adverse effects. Please exercise extreme caution when op-
erating equipment which may have an adverse effect on your
implantable medical device. Be sure to thoroughly read the
precautions stated in the catalog, operation manual, etc., of
your implantable medical device, or contact the manufacturer
directly for further details on what types of equipment need to
be avoided.
191
IZG10 Series
Specific Product Precautions 3
Be sure to read this before handling the products. Refer to page 227 for safety instructions.
Maintenance
Warning
1. Periodically inspect the ionizer and clean the emit-
ters.
· Check the product regularly to make sure it is not operating
with undetected failures.
· Maintenance must be performed by an operator who has suf-
ficient knowledge and experience.
· If the product is used for an extended period with dust pre-
sent on the emitters, the static neutralization performance will
be reduced. It is recommended to clean the emitters periodi-
cally. (Emitter contamination level is different depending on
the operating environment and supply pressure.)
· When the maintenance LED turns ON, clean the emitters and
confirm the static neutralization performance.
· If the static neutralization performance is not recovered after
cleaning, it is possible that emitters are worn. Replace the
emitter assembly.
This product contains a high voltage generation circuit. When per-
forming maintenance or inspection, be sure to confirm that the
power supply to the ionizer is turned OFF. Never disassemble or
modify the ionizer as this may not only impair the product’s func-
tionality but could also cause an electric shock or electric leakage.
Danger: High Voltage
2. When cleaning or replacing the emitter, be sure to
turn OFF the power supply or compressed air sup-
ply to the body.
Maintenance of the product with power or compressed air sup-
plies connected can cause an electric shock or accident.
3. Securely mount the emitters.
If emitters are not securely mounted, they may eject or release
when compressed air is supplied to the product.
4. Do not touch the emitters directly.
They have a sharp end and touching them may cause an injury.
5. Do not disassemble or modify the product.
Otherwise, an electric shock, damage, and/or a fire may occur.
In addition, disassembled or modified products may not
achieve the performance guaranteed in the specifications, and
the products will no longer be warrantied.
6. Do not operate the product with wet hands.
Otherwise, an electric shock or accident may occur.
Caution
1. Periodically check the following items and replace
the parts if necessary.
a. Contamination and wear of emitters
b. Loosening and damage of nozzles
c. Twists or crushing of connected tubes
d. Hardness and deterioration of connected tubes
e. Air leakage
192
IZS40/41/42
IZT40/41(-L)/
42(-L)/43(-L)
IZN10EIZFIZG10ZVBIZD10/IZE11IZH10
Antistatic
Equipment

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