1. Confirm the specifications
Products represented in this instruction manual are designed
only for use in compressed air systems ( including vacuum).
Do not operate at pressures or temperatures, etc., beyond the
range of specifications, as this can cause damage or malfunction.
We do not guarantee against any damage if the product is used
outside of the specification range.
2. Actuator drive
When an actuator, such as a cylinder, is to be driven using a
valve, take appropriate measures (such as the installation of a
cover or the restricting of access to the product) to prevent
potential danger caused by actuator operation.
3. Intermediate stops
For 3-position closed center, it is difficult to make a piston stop at
the required position accurately due to the compressibility of air.
Furthermore, since valves and cylinders are not guaranteed for
zero air leakage, it may not be possible to hold a stopped position
for an extended period of time. Please contact SMC if it is
necessary to hold a stopped position for an extended period of
time.
4. Effect of back pressure when using a manifold.
When the air operated valve or single acting cylinder is operated,
they may malfunction due to the exhaustion of other actuator. If
back pressure is possible to be present, use the valve with back
pressure prevention valve, or use air SUP./EXH. block assembly
and EXH. block disk to divide air exhaustion.
5. Holding pressure (including vacuum).
Since the valve are subject to air leakage, they cannot be used
for applications such as holding pressure (including vacuum) in a
pressure vessel.
6. Not suitable for use as an emergency shut-off
valve, etc.
The valves listed in this instruction manual are not designed for
safety applications such as an emergency shutoff valve. If the
valves are used for the mentioned applications, additional safety
measures should be adopted.
7. Release of residual pressure
For maintenance and inspection purposes install a system for
releasing residual pressure. Especially in the case of
3-position closed center valve, ensure that the residual pressure
between the valve and the cylinder is released.
8. Operation in a vacuum condition
When a valve is used for switching a vacuum, take measures to
install a suction filter or similar to prevent external dust or other
foreign matter from entering inside the valve.
In addition, at the time of vacuum adsorption, be sure to supply a
constant supply of vacuum. Failure to do so may result in foreign
matter sticking to the adsorption pad or air leakage, causing the
workpiece to drop.
9. Regarding a vacuum switch valves and vacuum
release valves
If a non-vacuumvalve is installed in the middle of a piping system
that contains a vacuum, the vacuum condition will not be
maintained. Use a valve designed for use under vacuum
conditions.
10. Double solenoid type
When using the double solenoid type for the first time, actuators
may travel in an unexpected direction depending on the switching
position of the valve. Implement measures to prevent any danger
from occurring when operating the actuator.
11. Ventilation
Provide ventilation when using a valve in a confined area, such as
in a closed control panel. For example, install a ventilation opening,
etc. in order to prevent pressure from increasing inside of the
confined area and to release the heat generated by the valve.
12. Extended periods of continuous energization
・If a valve will be continuously energized for an extended period
of time, the temperature of the valve will increase due to the
heat generated by the coil. This will likely adversely affect the
performance of the solenoid valve and any nearby peripheral
equipment. Therefore, when it is continuously energized or the
energized period per day is longer than the de-energized
period, use the valve with a power saving circuit. In addition, it
is possible to shorten the energized time by using a valve with
an N.O. (normally open) specification.
・For applications such as mounting a valve in a control panel,
take the measure to keep the temperature not to exceed valve
specification.
Please mind it especially in case energizing more than 3
adjacent stations in the same manifold for an extended period
of time or energizing bothA and B coil of dual 3 port valve for
an extended period of time.
13. Do not disassemble the product of make any
modifications, including additional machining.
Doing so may cause human injury and/or an accident.
14. Resumption after a long period of holding time
When resuming operation after a long period of holding time,
there are cases in which, regardless of whether the product
is in an ON or OFF state, there is a delay in the initial response
time due to adhesion.
Conducting several cycles of running-in operation will solve this
problem. Please consider implementing this before resumption.
1. Precautions for 2-position double solenoid
valves
If a double solenoid valve is operated with momentary
energization, it should be energized for at least 0.1 second.
However, depending on the piping conditions, the cylinder may
malfunction even when the double solenoid valve is energized
for 0.1 seconds or longer. In this case, energize the double
solenoid valve until the cylinder is exhausted completely.
2. Leakage voltage
Take note that the leakage voltage will increase when a resistor
is used in parallel with switching element or a C-R circuit (surge
voltage suppressor) is used for protecting a switching device
because of the passing leakage voltage through the C-R circuit.
The suppressor residual leakage voltage should be as 3% or
less of the rated voltage.