SMC Networks JSY1000 Series User manual

Doc. No.JSY1000V-OMW0004
Solenoid Valve
PRODUCT NAME
JSY1000/3000/5000 Series
(Non Plug-in)
MODEL/ Series

No.JSY1000V-OMW0004
Contents
Contents ---------------------------------------------------------------------------------------------- 1
Safety Instructions ---------------------------------------------------------------------------------- 2,3
Design / Selection ----------------------------------------------------------------------------------- 4 to 6
Mounting -------------------------------------------------------------------------------------------- 6
Piping ------------------------------------------------------------------------------------------------ 6,7
Wiring ------------------------------------------------------------------------------------------------ 7
Lubrication ------------------------------------------------------------------------------------------ 7
Air Supply ---------------------------------------------------------------------------------------------- 7,8
Operating Environment ----------------------------------------------------------------------------- 8
Maintenance ------------------------------------------------------------------------------------------- 9
Specific Product Precautions --------------------------------------------------------------------- 10 to 14
Valve Construction ----------------------------------------------------------------------------------- 15
Valve Replacement Parts / Pilot Valve ---------------------------------------------------------- 16
Manifold exploded view ----------------------------------------------------------------------------- 17
One-touch fittings, Clip, Port Plate, Tube Releasing Tool --------------------------------- 18
Manifold option ---------------------------------------------------------------------------------------- 19,20
Trouble shooting ----------------------------------------------------------------------------------- 21,22
-1-

No.JSY1000V-OMW0004
Safety Instructions
These safety instructions are intended to prevent hazardous situations and/or equipment damage.
These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.”
They are all important notes for safety and must be followed in addition to International Standards
(ISO/IEC)*1) , and other safety regulations.
*1) ISO 4414: Pneumatic fluid power -- General rules relating to systems.
ISO 4413: Hydraulic fluid power -- General rules relating to systems.
IEC 60204-1: Safety of machinery -- Electrical equipment of machines .(Part 1: General requirements)
ISO 10218: Manipulating industrial robots -Safety.
etc.
Caution
Caution indicates a hazard with a low level of risk which, if not avoided, could result
in minor or moderate injury.
Warning
Warning indicates a hazard with a medium level of risk which, if not avoided, could
result in death or serious injury.
Danger
Danger indicates a hazard with a high level of risk which, if not avoided, will result
in death or serious injury.
Warning
1. The compatibility of the product is the responsibility of the person who designs the equipment or
decides its specifications.
Since the product specified here is used under various operating conditions, its compatibility with specific
equipment must be decided by the person who designs the equipment or decides its specifications based on
necessary analysis and test results.
The expected performance and safety assurance of the equipment will be the responsibility of the person who
has determined its compatibility with the product.
This person should also continuously review all specifications of the product referring to its latest catalog
information, with a view to giving due consideration to any possibility of equipment failure when configuring the
equipment.
2. Only personnel with appropriate training should operate machinery and equipment.
The product specified here may become unsafe if handled incorrectly.
The assembly, operation and maintenance of machines or equipment including our products must be
performed by an operator who is appropriately trained and experienced.
3. Do not service or attempt to remove product and machinery/equipment until safety is confirmed.
1.The inspection and maintenance of machinery/equipment should only be performed after measures to
prevent falling or runaway of the driven objects have been confirmed.
2.When the product is to be removed, confirm that the safety measures as mentioned above are implemented
and the power from any appropriate source is cut, and read and understand the specific product precautions
of all relevant products carefully.
3. Before machinery/equipment is restarted, take measures to prevent unexpected operation and malfunction.
4. Contact SMC beforehand and take special consideration of safety measures if the product is to
be used in any of the following conditions.
1. Conditions and environments outside of the given specifications, or use outdoors or in a place exposed to
direct sunlight.
2. Installation on equipment in conjunction with atomic energy, railways, air navigation, space, shipping,
vehicles, military, medical treatment, combustion and recreation, or equipment in contact with food and
beverages, emergency stop circuits, clutch and brake circuits in press applications, safety equipment or
other applications unsuitable for the standard specifications described in the product catalog.
3. An application which could have negative effects on people, property, or animals requiring special safety
analysis.
4.Use in an interlock circuit, which requires the provision of double interlock for possible failure by using a
mechanical protective function, and periodical checks to confirm proper operation.
-2-

No.JSY1000V-OMW0004
Safety Instructions
Caution
The product is provided for use in manufacturing industries.
The product herein described is basically provided for peaceful use in manufacturing industries.
If considering using the product in other industries, consult SMC beforehand and exchange
specifications or a contract if necessary.
If anything is unclear, contact your nearest sales branch.
Limited warranty and Disclaimer/Compliance Requirements
The product used is subject to the following “Limited warranty and Disclaimer” and “Compliance
Requirements”.
Read and accept them before using the product.
Limited warranty and Disclaimer
1.The warranty period of the product is 1 year in service or 1.5 years after the product is
delivered,whichever is first.2)
Also, the product may have specified durability, running distance or replacement parts. Please
consult your nearest sales branch.
2. For any failure or damage reported within the warranty period which is clearly our responsibility,
a replacement product or necessary parts will be provided.
This limited warranty applies only to our product independently, and not to any other damage
incurred due to the failure of the product.
3. Prior to using SMC products, please read and understand the warranty terms and disclaimers
noted in the specified catalog for the particular products.
2) Vacuum pads are excluded from this 1 year warranty.
A vacuum pad is a consumable part, so it is warranted for a year after it is delivered.
Also, even within the warranty period, the wear of a product due to the use of the vacuum pad or
failure due to the deterioration of rubber material are not covered by the limited warranty.
Compliance Requirements
1. The use of SMC products with production equipment for the manufacture of weapons of mass
destruction(WMD) or any other weapon is strictly prohibited.
2. The exports of SMC products or technology from one country to another are governed by the
relevant security laws and regulation of the countries involved in the transaction. Prior to the
shipment of a SMC product to another country, assure that all local rules governing that export
are known and followed.
Caution
SMC products are not intended for use as instruments for legal metrology.
Measurement instruments that SMC manufactures or sells have not been qualified by type approval tests
relevant to the metrology (measurement) laws of each country.
Therefore, SMC products cannot be used for business or certification ordained by the metrology
(measurement) laws of each country.
-3-

- 4 -
No.JSY1000V-OMW0004
Design / Selection
1. Confirm the specifications
Products represented in this instruction manual are
designed only for use in compressed air systems
( including vacuum).
Do not operate at pressures or temperatures, etc.,
beyond the range of specifications, as this can cause
damage or malfunction.
We do not guarantee against any damage if the
product is used outside of the specification range.
2. Actuator drive
When an actuator, such as a cylinder, is to be driven
using a valve, take appropriate measures (such as the
installation of a cover or the restricting of access to the
product) to prevent potential danger caused by
actuator operation.
3. Intermediate stops
For 3-position closed center, it is difficult to make the
piston stop at the required position accurately due to
the compressibility of air.
Furthermore, since valves and cylinders are not
guaranteed for zero air leakage, it may not be possible
to hold a stopped position for an extended period of
time. Please contact SMC if it is necessary to hold a
stopped position for an extended period of time.
4. Effect of back pressure when using a
manifold.
Use caution when valves are used on a manifold
because actuator may malfunction due to
back-pressure. Especially when using a 3-position
exhaust center valve or a single acting cylinder, take
appropriate measures to prevent the malfunction by
using it with an individual exhaust manifold .
5. Holding pressure (including vacuum).
Since the valve are subject to air leakage, they cannot
be used for applications such as holding pressure
(including vacuum) in a pressure vessel.
6. Not suitable for use as an emergency
shut-off valve, etc.
The valves listed in this instruction manual are not
designed for safety applications such as an emergency
shutoff valve. If the valves are used for the mentioned
applications, additional safety measures should be
adopted.
7. Release of residual pressure
For maintenance and inspection purposes install a
system for releasing residual pressure. Especially in
the case of 3-position closed center valve, ensure that
the residual pressure between the valve and the
cylinder is released.
8. Operation in a vacuum condition
When a valve is used for switching a vacuum, take
measures to install a suction filter or similar to prevent
external dust or other foreign matter from entering
inside the valve.
In addition, at the time of vacuum adsorption, be sure
to supply a constant supply of vacuum. Failure to do
so may result in foreign matter sticking to the
adsorption pad or air leakage, causing the workpiece
to drop.
9. Regarding a vacuum switch valves and
vacuum release valves
If a non-vacuum valve is installed in the middle of a
piping system that contains a vacuum, the vacuum
condition will not be maintained. Use a valve
designed for use under vacuum conditions.
10. Double solenoid type
When using the double solenoid type for the first time,
actuators may travel in an unexpected direction
depending on the switching position of the valve.
Implement measures to prevent any danger from
occurring when operating the actuator.
11. Ventilation
Provide ventilation when using a valve in a confined
area, such as in a closed control panel. For example,
install a ventilation opening, etc. in order to prevent
pressure from increasing inside of the confined area
and to release the heat generated by the valve.
12. Extended periods of continuous
energization
・If a valve will be continuously energized for an
extended period of time, the temperature of the valve
will increase due to the heat generated by the coil
assembly.
This will likely adversely affect the performance of the
valve and any nearby peripheral equipment.
Therefore, if the valve is to be energized for periods
of longer than 30 minutes at a time or if during the
hours of operation the energized period per day is
longer than the de-energized period, we advise using
a valve with specifications listed below.
・Pilot operated:A 0.4 W or lower valve, such as the
SY/JSY series, or a valve with a power-saving circuit
・Direct operated: A continuous duty type valve such as
the VK series or the VT series If conflicting
instructions are given in the “Specific Product
Precautions” or on the “How to Order Valves” page,
give them priority.
13. Do not disassemble the product of
make any modifications, including
additional machining.
Doing so may cause human injury and/or an
accident.
14. Resumption after a long period of
holding time
When resuming operation after a long period of
holding time, there are cases in which, regardless of
whether the product is in an ON or OFF state, there
is a delay in the initial response time due to
adhesion.
Conducting several cycles of running-in operation
will solve this problem. Please consider
implementing this before resumption.
1. Precautions for 2-position double
solenoid valves
If a double solenoid valve is operated with momentary
energization, it should be energized for at least 0.1
seconds. However, depending on the piping
conditions, the cylinder may malfunction even when
the double solenoid valve is energized for 0.1 seconds
or longer. In this case, energize the double solenoid
valve until the cylinder is exhausted completely.
JSY1000/3000/5000 Series
Precautions for 5 Port Solenoid Valve 1
Be sure to read before handling. Refer to main text for detailed precautions on every series.
Warning
Caution

- 5 -
No.JSY1000V-OMW0004
Design / Selection
D
2. Leakage voltage
Take note that the leakage voltage will increase when
a resistor is used in parallel with a switching element
or when a C-R circuit (surge voltage suppressor) is
used for protecting a switching device because of the
leakage voltage passing through the C-R circuit.
The suppressor residual leakage voltage should be as
3% or less of the rated voltage.
3. Surge voltage suppressor
1) The surge voltage suppressor built into the valve is
intended to protect the output contacts so that the
surge generated inside valve does not adversely
affect the output contacts. Therefore, if an
overvoltage or overcurrent is received from an
external peripheral device, the surge voltage
protection element inside the valve is overloaded,
causing the element to break. In the worst case, the
breakage causes the electric circuit to enter
short-circuit status. If energizing continues while in
this state, a large current flows. This may cause
secondary damage to the output circuit, external
peripheral device, or valve, and may also cause a
fire. So, take appropriate protective measures, such
as the installation of an overcurrent protection circuit
in the power supply or a drive circuit to maintain a
sufficient level of safety.
2) If a surge protection circuit contains nonstandard
diodes, such as Zener diodes or varistor, a residual
voltage that is in proportion to the protective circuit
and the rated voltage will remain. Therefore, take into
consideration the surge voltage protection of the
controller. In the case of diodes, the residual voltage
is approximately 1V.
4. Surge voltage intrusion
With non-polar type solenoid valves, at times of
sudden interruption of the loading power supply, such
as emergency shutdown, surge voltage intrusion may
be generated from loading equipment with a large
capacity (power consumption), and a solenoid valve in
a de-energized state may switch over (see Figure 1).
When installing a breaker circuit for the loading power
supply, consider using a solenoid valve with polarity
(with polarity protection diode), or install a surge
absorption diode between the loading equipment COM
line and the output equipment COM line (see Figure
2).
5. Operation in low temperature
conditions
It is possible to operate a valve in extreme
temperatures, as low as –10°C. Take appropriate
measures to avoid the freezing of drainage, moisture,
etc., in low temperatures.
JSY1000/3000/5000 Series
Precautions for 5 Port Solenoid Valve 2
Caution
Be sure to read before handling. Refer to main text for detailed precautions on every series.

- 6 -
No.JSY1000V-OMW0004
Design / Selection
6. Operation for air blowing
When using a solenoid valve for air blowing, use an
external pilot type. Use caution because the pressure
drop caused by the air blowing can have an effect on
the internal pilot type valve when internal pilot type
valves and external pilot type valves are used on the
same manifold.
Additionally, when compressed air within the
pressure range of the established specifications is
supplied to the external pilot type valve’s port, and
a double solenoid valve is used for air blowing, the
solenoids should be energized when air is being
blown.
7. Mounting orientation
Mounting orientation is universal.
8. Initial lubrication of main valve
The initial lubricant (Grease) has already been
applied to the main valve.
Please consult with SMC, as there are some
standard valve products that use fluorine grease for
food processing equipment (NSF H-1).
9. For the pilot EXH (PE) port
If the solenoid valve and the manifold’s pilot EXH
(PE) port is restricted extremely orblocked, abnormal
operation of the solenoid valve may occur.
Mounting
1. Operation manual
Install the products and operate them only after
reading the operation manual carefully and
understanding its contents. Also, keep the manual
where it can be referred to as necessary.
2. Ensure sufficient space for maintenance
activities.
When installing the products, allow access for
maintenance and inspection.
3. Tighten threads with the proper
tightening torque.
When installing the products, follow the listed torque
specifications.
4. If air leakage increases or equipment
does not operated properly, stop
operation.
Check mounting conditions when air and power
supplies are connected. Initial function and leakage
tests should be performed after installation.
5. Painting and coating
Warnings or specifications printed on or affixed to the
product should not be erased, removed or covered up.
Please consult with SMC before applying paint to
resinous parts, as this may have an adverse effect due
to the solvent in the paint.
Piping
1. Refer to the Fittings and Tubing
Precautions for handling one-touch
fittings.
2. Preparation before piping
Before piping is connected, it should be thoroughly
blown out with air (flushing) or washed to remove
chips, cutting oil, and other debris from inside the pipe.
3. Winding of sealant tape
When screwing piping or fittings
into ports, ensure that chips
from the pipe threads
or sealing material
do not enter the piping.
Also, if sealant tape is used,
leave 1 thread ridge exposed
at the end of the threads.
4. Closed center and double check valve
types
For the closed center or double check valve types,
check the piping to prevent air leakage from the piping
between the valve and the cylinder.
5. Connection of piping and fittings
When screwing piping or fittings into the valve, tighten
them as follows.
1) When using SMC’s M3 or M5 fittings, follow the
procedures below to tighten them.
Connection thread: M3
First, tighten by hand, then use a suitable wrench
to tighten the hexagonal portion of the body an
additional 1/4 turn.
The reference value for the tightening torque is
0.4 to 0.5 N·m.
Connection thread: M5
First, tighten by hand, then use a suitable wrench
to tighten the hexagonal portion of the body an
additional 1/6 to 1/4 turn.
The reference value for the tightening torque is 1
to 1.5 N·m.
∗Excessive tightening may damage the thread
portion or deform the gasket and cause air
leakage. Insufficient tightening may loosen
the threads or cause air leakage.
When using a fitting other than an SMC fitting,
follow the instructions given by the fitting
manufacturer.
Follow the fitting maker instructions.
2) For a fitting with sealant R or NPT, first, tighten it by
hand, then use a suitable wrench to tighten the
hexagonal portion of the body an additional two or
three turns. For the tightening torque, refer to the table
below.
3) If the fitting is tightened with excessive torque, a
large amount of sealant will seep out. Remove the
excess sealant.
Warning
Caution
JSY1000/3000/5000 Series
Precautions for 5 Port Solenoid Valve 3
Be sure to read before handling. Refer to main text for detailed precautions on every series.
Caution

- 7 -
No.JSY1000V-OMW0004
4) Insufficient tightening may cause seal failure or loosen
the threads.
5) For reuse
(1) Normally, fittings with a sealant can be reused up
to 2 to 3 times.
(2) To prevent air leakage through the sealant, remove
any loose sealant stuck to the fitting by blowing air
over the threaded portion.
(3) If the sealant no longer provides effective sealing,
wind sealing tape over the sealant before reusing.
Do not use any form of sealant other than the tape
type of sealant.
(4) Once the fitting has been tightened, backing it out
to its original position often causes the sealant to
become defective.Air leakage will occur.
6. Uni thread fittings
1) First, tighten the threaded portion by hand, then use
a suitable wrench to tighten the hexagonal portion
of the body further at wrench tightening angle
shown below. For the reference value for the
tightening torque, refer to the table below.
2) The gasket can be reused up to 6 to 10 times. It can be
replaced easily when it has sustained damage. A
broken gasket can be removed by holding it and then
turning it in the same direction as loosening the thread.
If the gasket is difficult to remove, cut it with nippers,
etc. In such a case, use caution not to scratch the seat
face because the seat face of the fitting’s 45° gasket is
the sealing face.
7. Piping to products
When piping to a product, avoid mistakes regarding the
supply port, etc.
Wiring
1. The solenoid valve is an electrical
product. For safety, install an
appropriate fuse and circuit breaker
before use.
1. Polarity
When connecting power to a solenoid valve with a DC
specification and equipped with a light or surge
voltage suppressor, check for polarity. If there is
polarity, take note of the following.
No diode to protect polarity.
If a mistake is mode regarding the polarity, damage
may occur to the diode in the valve, the switching
element in a control device or power supply equipment,
etc.
With diode to protect polarity.
If polarity connection is wrong, the valve will not
operate.
2. Applied voltage
When electric power is connected to a solenoid valve,
be careful to apply the proper voltage. Improper
voltage may cause malfunction or coil damage.
3. Check the connections.
Check if the connections are correct after completing
all wiring.
1. Lubrication
1) The valve has been lubricated for life by the factory
and does not require any further.
2) If a lubricant is used in the system, use class 1
turbine oil (no additives), ISO VG32. For details
about lubricant manufacturers’ brands, refer to the
SMC website. Additionally, please contact SMC for
details about class 2 turbine oil (with additives) ISO
VG32. Once lubricant is utilized within the system,
since the original lubricant applied within the product
during manufacturing will be washed away, please
continue to supply lubrication to the system. Without
continued lubrication, malfunctions could occur.
If turbine oil is used, refer to the Safety Data Sheet
(SDS) of the oil.
2. Lubrication amount
If the lubrication amount is excessive, the oil may
accumulate inside the pilot valve, causing malfunction
or response delay. So, do not apply a large amount of
oil. When a large amount of oil needs to be applied,
use an external pilot type to put the supply air on the
pilot valve side in the non-lube state. This prevents the
accumulation of oil inside the pilot valve.
Air Supply
1. Type of fluids
Please consult with SMC when using the product in
applications other than compressed air.
2. When there is a large amount of
drainage.
Compressed air containing a large amount of drainage
can cause malfunction of pneumatic equipment. An air
dryer or water separator should be installed upstream
from filters.
Piping
Lubrication
Caution
Warning
Warning
Warning
JSY1000/3000/5000 Series
Precautions for 5 Port Solenoid Valve 4
Be sure to read before handling. Refer to main text for detailed precautions on every series.
Caution

- 8 -
No.JSY1000V-OMW0004
Air Supply
3. Drain flushing
If condensation in the drain bowl is not emptied on a
regular basis, the bowl will overflow and allow the
condensation to enter the compressed air lines. It
causes malfunction of pneumatic equipment. If the
drain bowl is difficult to check and remove, installation
of a drain bowl with an auto drain option is
recommended.
For compressed air quality, refer to SMC’s Best
Pneumatics catalog.
4. Use clean air
Do not use compressed air that contains chemicals,
synthetic oils including organic solvents, salt or
corrosive gasses, etc., as it can cause damage or
malfunction.
1. When extremely dry air is used as the
fluid, degradation of the lubrication
properties inside the equipment may
occur, resulting in reduced reliability
(or reduced service life) of the
equipment. Please consult with SMC.
2. Install an air filter.
Install an air filter upstream near the valve. Select an
air filter with a filtration size of 5 μm or smaller.
3. Take measures to ensure air quality,
such as by installing an aftercooler, air
dryer, or water separator.
Compressed air that contains a large amount of
drainage can cause the malfunction of pneumatic
equipment, such as valves. Therefore, take
appropriate measures to ensure air quality, such as
by providing an aftercooler, air dryer, or water
separator.
4. If an excessive amount of carbon
powder is present, install a mist
separator on the upstream side of the
valve.
If excessive carbon dust is generated by the
compressor, it may adhere to the inside of a valve
and cause it to malfunction.
For compressed air quality, refer to the SMC Best
Pneumatics catalog.
Operating Environment
1. Do not use in an atmosphere containing corrosive
gases, chemicals, sea water, water, water steam, or
where there is direct contact with any of these.
2. Do not use in an environment where flammable gas or
explosive gas exists. Usage may cause a fire or
explosion. The products do not have an explosion
proof construction.
3. Do not use in a place subject to heavy vibration and/or
shock.
4. The valve should not be exposed to prolonged sunlight.
Use a protective cover. Note that the valve is not for
outdoor use.
5. Remove any sources of excessive heat.
6. If it is used in an environment where there is possible
contact with oil, weld spatter, etc., exercise preventive
measures.
7. When the solenoid valve is mounted in a control panel
or it’s energized for a long period of time, make sure
the ambient temperature is within the specifications of
the valve.
1. Temperature of ambient environment
Use the valve within the range of the ambient
temperature specification of each valve. In addition,
pay attention when using the valve in environments
where the temperature changes drastically.
2. Humidity of ambient environment
•When using the valve in environments with low
humidity, take measures to prevent static.
•If the humidity rises, take measures to prevent the
adhesion of water droplets on the valve.
Warning
Caution
Be sure to read before handling. Refer to main text for detailed precautions on every series.
JSY1000/3000/5000 Series
Precautions for 5 Port Solenoid Valve 5
Warning
Caution

- 9 -
No.JSY1000V-OMW0004
Maintenance
1. Perform maintenance and inspection
according to the procedures indicated in
the operation manual.
If handled improperly, human injury and/or malfunction
or damage of machinery and equipment may occur.
2. Removal of equipment, and
supply/exhaust of compressed air
Before components are removed, first confirm that
measures are in place to prevent workpieces from
dropping, run-away equipment, etc. Then, cut off the
supply air and electric power, and exhaust all air
pressure from the system using the residual pressure
release function.
For the 3-position closed center, exhaust the residual
pressure between the valve and the cylinder. When
the equipment is operated after remounting or
replacement, first confirm that measures are in place
to prevent the lurching of actuators, etc. Then, confirm
that the equipment is operating normally. In particular,
when a 2-position double solenoid valve is used,
releasing residual pressure rapidly may cause the
spool valve to malfunction, depending on the piping
conditions, or the connected actuator to operate.
3. Low-frequency operation
Valves should be operated at least once every 30
days to prevent malfunction. (Use caution regarding
the air supply.)
4. Manual override
When a manual override is operated, connected
equipment will be actuated.
Operate only after safety is confirmed.
5. If the volume of air leakage increases or
the valve does not operate normally, do
not use the valve.
Perform periodic maintenance on the
valve to confirm the operating condition
and check for any air leakage.
1. Drain flushing
Remove drainage from the air filters regularly.
2. Lubrication
In the case of rubber seals, once lubrication has been
started, it must be continued.
Use class 1 turbine oil (with no additives), VG32. If
other lubricant oil is used, it may cause a malfunction.
Please contact SMC for information on the suggested
class 2 turbine oil (with additives), VG32.
3. Manual override operation
When switching a double solenoid valve via the
manual override operation, instantaneous operation
may cause the malfunction of the cylinder. It is
recommended that the manual override be held until
the cylinder reaches the stroke end position.
Warning
Caution
JSY1000/3000/5000 Series
Precautions for 5 Port Solenoid Valve 6
Be sure to read before handling. Refer to main text for detailed precautions on every series.

- 10 -
No.JSY1000V-OMW0004
Environment
Do not use valves in atmospheres of corrosive gases,
chemicals, sea water, water, water vapor, or where there is
direct contact with any of these.
Valve Mounting
Mount it so that there is no slippage or deformation in
gaskets, and tighten with the tightening torque as shown on
the below.
Manual Override
1. Do not apply excessive torque when turning the manual
override. [0.05 N·m]
When locking the manual override, be sure to push it
down before turning. Turning without first pushing it down
can cause damage to the manual override and other
trouble such as air leakage, etc.
2. Regardless of an electric signal for the valve, the manual
override is used for switching the main valve. Connected
actuator is started by manual operation. Use the manual
override after confirming that there is no danger.
■Non-locking push type
Push down on the manual override button until it stops.
■Push-turn locking slotted type [D type]
Push down on the manual override with a small flat head
screwdriver until it stops, and then turn it 90° clockwise.
The manual override is then locked. To release it, turn it
counterclockwise. If it is not turned, it can be operated the
same way as the nonlocking push type.
■Push-turn locking lever type [E type]
Push down on the manual override by finger until it stops, and
then turn it 90° clockwise. The manual override is then locked.
To release it, turn it counterclockwise. If it is not turned, it can be
operated the same way as the nonlocking push type.
JSY1000/3000/5000series
Specific Product Precautions 1
Be sure to read this before handling.
。
Warning
Caution
Warning
Caution

- 11 -
No.JSY1000V-OMW0004
Used as a 3-Port Valve
■In case of using a 5-port valve as a 3-port valve
The JSY1000/3000/5000 series can be used as normally
closed (N.C.) or normally open (N.O.) 3-port valves by
closing one of the cylinder ports 4(A) or 2(B) with a plug.
However, they should be used with the exhaust ports kept
open.
How to Use Plug Connector
1. Attaching and detaching connectors
・To attach a connector, hold the lever and connector unit
between your fingers and insert straight onto the pins of
the solenoid valve so that the lever’s pawl is pushed into
the groove and locks.
・To detach a connector, remove the pawl from the groove
by pushing the lever downward with your thumb, and pull
the connector straight out.
2. Crimping connection of lead wire and socket
Strip 3.2 to 3.7 mm at the end of lead wires, insert the end
of the core wires evenly into the sockets, and then crimp it
by a crimping tool. When this is done, take care that the
coverings of the lead wires do not enter the core wire
crimping area.
(Please contact SMC for the dedicated crimping tools.)
3. Attaching and detaching lead wires with
sockets
●Attaching
Insert the sockets into the square holes of the connector
(indication), and continue to push the sockets
all the way in until they lock by hooking into the seats in
the connector.
(When they are pushed in, their hooks open and they are
locked automatically.)
Then confirm that they are locked by pulling lightly on the
lead wires.
●Detaching
To detach a socket from a connector, pull out the lead
wire while pressing the socket’s hook with a stick having a
thin tip (approx. 1 mm).
If the socket will be used again, first spread the hook
outward.
JSY1000/3000/5000series
Specific Product Precautions 2
Be sure to read this before handling.
。
Caution
Caution

- 12 -
No.JSY1000V-OMW0004
Plug Connector
Surge Voltage Suppressor
JSY1000/3000/5000series
Specific Product Precautions 3
Be sure to read this before handling.
。

- 13 -
No.JSY1000V-OMW0004
Continuous Duty
If a valve is energized continuously for long periods of time,
the rise in temperature due to heat-up of the coil assembly
may cause a decline in solenoid valve performance, reduce
service life, or have adverse effects on peripheral equipment.
If the valve is energized continuously for long periods of time,
be sure to use a valve with power saving circuit. In particular,
if three or more adjacent stations on the manifold are
energized simultaneously for extended periods of time or if
the valves on Aside and B side are energized simultaneously
for long periods of time, take special care as the temperature
rise will be greater.
Energization of a 2-Position Double
Solenoid Valve
To avoid operation failure, do not energize theA side and B
side of 2-position double solenoid valve at the same time.
How to Replace One-touch Fittings
By replacing One-touch fittings of manifold base, it is
possible to change the connection diameter of the 4(A), 2(B),
1(P), 3/5(E) ports.
When replacing the One-touch fittings, remove the clip or the
plate before pulling the One-touch fittings off. Mount the
One-touch fittings by following the removal procedure in
reverse.
Use caution as it may cause air leakage if the clip and the
plate are not inserted securely enough when they are
switched. Refer to page 18 for part numbers of One-touch
fittings.
Fitting direction is specified when the fittings below are used.
Assemble the fitting so that the D-cut surfaces of the fitting
face sideways.
Fitting part no.:
KQSY10-C4-X1336 (JSY1000)
KQSY11-C6-X1336 (JSY1000)
KQSY30-C8-X1336 (JSY3000)
KQSY50-C12-X1336 (JSY5000)
* It is not possible to replace C2 or C4 fittings with C6 fittings
for the JSY1000 series.
* Refer to page 18 for One-touch fitting, clip, and port plate
part numbers.
One-touch Fittings
■Tube attachment/detachment for One-touch
fittings
1) Tube attachment
1. Take a tube having no flaws on its periphery and cut it
off at a right angle. When cutting the tube, use tube
cutters TK-1, 2 or 3. Do not use pliers, nippers or
scissors, etc. If cutting is done with tools other than
tube cutters, the tube may be cut diagonally or
become flattened, etc., making a secure installation
impossible, and causing problems such as the tube
pulling out after installation or air leakage.Allow some
extra length in the tube.
2. Grasp the tube and push it in slowly, inserting it
securely all the way into the fitting.
3. After inserting the tube, pull on it lightly to confirm that
it will not come out. If it is not installed securely all the
way into the fitting, this can cause problems such as
air leakage or the tube pulling out.
2) Tube detachment
1. Push in the release button sufficiently, pushing its
collar equally around the circumference.
2. Pull out the tube while holding down the release
button so that it does not come out. If the release
button is not pressed down sufficiently, there will be
increased bite on the tube and it will become more
difficult to pull it out.
3. When the removed tube is to be used again, cut off
the portion which has been chewed before reusing it. If
the chewed portion of the tube is used as is, this can
cause trouble such as air leakage or difficulty in
removing the tube.
JSY1000/3000/5000series
Specific Product Precautions 4
Be sure to read this before handling.
。
Caution
Caution
Caution
Caution

- 14 -
No.JSY1000V-OMW0004
Other Tube Brands
When using other than SMC brand tube, confirm
that the following specifications are satisfied with
respect to the tube outside diameter tolerance.
1) Nylon tube within ±0.1 mm
2) Soft nylon tube within ±0.1 mm
3) Polyurethane tube within +0.15 mm
within −0.2 mm
Do not use tube which do not meet these outside diameter
tolerances. It may not be possible to connect them, or they
may cause other trouble, such as air leakage or the tube
pulling out after connection.
Fixation of DIN Rail Mounting Type
Manifolds
1. When the manifold is fixed with bolts on a mounting
surface etc., it can be operated just by fixing on both ends
of the DIN rail if the bottom surface of the DIN rail is
entirely in contact with the mounting surface when
mounted horizontally. However, if it is used with other
mounting or with side or reverse mounting, fix the DIN rail
with bolts at regular intervals. As a guide, insert bolts in 2
locations for 2-5 stations, 3 locations for 6-10 stations, 4
locations for 11-15 stations, and 5 locations for 16-20
stations.
2. When using the manifold with DIN rail in an environment
where any vibration or impact is applied to it, the DIN rail
itself may be broken. In particular, if the installation surface
vibrates when mounting the manifold on the wall or if a
load is directly applied to the manifold, the DIN rail may be
broken, causing the manifold to drop. When any vibration,
impact, or load is applied to the manifold, be sure to use
the direct mounting manifold.the direct mounting manifold.
Installation
Even though the inlet pressure is within the operating
pressure range, when the piping diameter is restricted due
to size reduction of supply port (P), the flow will be
insufficient. In this case, the valve does not switch
completely and the cylinder may malfunction.
JSY1000/3000/5000series
Specific Product Precautions 5
Be sure to read this before handling.
。
Caution
Caution
Caution

- 10 -
No.JSY1000V-OMW0004
Environment
Do not use valves in atmospheres of corrosive gases,
chemicals, sea water, water, water vapor, or where there is
direct contact with any of these.
Valve Mounting
Mount it so that there is no slippage or deformation in
gaskets, and tighten with the tightening torque as shown on
the below.
Manual Override
1. Do not apply excessive torque when turning the manual
override. [0.05 N·m]
When locking the manual override, be sure to push it
down before turning. Turning without first pushing it down
can cause damage to the manual override and other
trouble such as air leakage, etc.
2. Regardless of an electric signal for the valve, the manual
override is used for switching the main valve. Connected
actuator is started by manual operation. Use the manual
override after confirming that there is no danger.
■Non-locking push type
Push down on the manual override button until it stops.
■Push-turn locking slotted type [D type]
Push down on the manual override with a small flat head
screwdriver until it stops, and then turn it 90° clockwise.
The manual override is then locked. To release it, turn it
counterclockwise. If it is not turned, it can be operated the
same way as the nonlocking push type.
■Push-turn locking lever type [E type]
Push down on the manual override by finger until it stops, and
then turn it 90° clockwise. The manual override is then locked.
To release it, turn it counterclockwise. If it is not turned, it can be
operated the same way as the nonlocking push type.
JSY1000/3000/5000series
Specific Product Precautions 1
Be sure to read this before handling.
。
Warning
Caution
Warning
Caution

- 11 -
No.JSY1000V-OMW0004
Used as a 3-Port Valve
■In case of using a 5-port valve as a 3-port valve
The JSY1000/3000/5000 series can be used as normally
closed (N.C.) or normally open (N.O.) 3-port valves by
closing one of the cylinder ports 4(A) or 2(B) with a plug.
However, they should be used with the exhaust ports kept
open.
How to Use Plug Connector
1. Attaching and detaching connectors
・To attach a connector, hold the lever and connector unit
between your fingers and insert straight onto the pins of
the solenoid valve so that the lever’s pawl is pushed into
the groove and locks.
・To detach a connector, remove the pawl from the groove
by pushing the lever downward with your thumb, and pull
the connector straight out.
2. Crimping connection of lead wire and socket
Strip 3.2 to 3.7 mm at the end of lead wires, insert the end
of the core wires evenly into the sockets, and then crimp it
by a crimping tool. When this is done, take care that the
coverings of the lead wires do not enter the core wire
crimping area.
(Please contact SMC for the dedicated crimping tools.)
3. Attaching and detaching lead wires with
sockets
●Attaching
Insert the sockets into the square holes of the connector
(indication), and continue to push the sockets
all the way in until they lock by hooking into the seats in
the connector.
(When they are pushed in, their hooks open and they are
locked automatically.)
Then confirm that they are locked by pulling lightly on the
lead wires.
●Detaching
To detach a socket from a connector, pull out the lead
wire while pressing the socket’s hook with a stick having a
thin tip (approx. 1 mm).
If the socket will be used again, first spread the hook
outward.
JSY1000/3000/5000series
Specific Product Precautions 2
Be sure to read this before handling.
。
Caution
Caution

- 12 -
No.JSY1000V-OMW0004
Plug Connector
Surge Voltage Suppressor
JSY1000/3000/5000series
Specific Product Precautions 3
Be sure to read this before handling.
。

- 13 -
No.JSY1000V-OMW0004
Continuous Duty
If a valve is energized continuously for long periods of time,
the rise in temperature due to heat-up of the coil assembly
may cause a decline in solenoid valve performance, reduce
service life, or have adverse effects on peripheral equipment.
If the valve is energized continuously for long periods of time,
be sure to use a valve with power saving circuit. In particular,
if three or more adjacent stations on the manifold are
energized simultaneously for extended periods of time or if
the valves on Aside and B side are energized simultaneously
for long periods of time, take special care as the temperature
rise will be greater.
Energization of a 2-Position Double
Solenoid Valve
To avoid operation failure, do not energize theA side and B
side of 2-position double solenoid valve at the same time.
How to Replace One-touch Fittings
By replacing One-touch fittings of manifold base, it is
possible to change the connection diameter of the 4(A), 2(B),
1(P), 3/5(E) ports.
When replacing the One-touch fittings, remove the clip or the
plate before pulling the One-touch fittings off. Mount the
One-touch fittings by following the removal procedure in
reverse.
Use caution as it may cause air leakage if the clip and the
plate are not inserted securely enough when they are
switched. Refer to page 18 for part numbers of One-touch
fittings.
Fitting direction is specified when the fittings below are used.
Assemble the fitting so that the D-cut surfaces of the fitting
face sideways.
Fitting part no.:
KQSY10-C4-X1336 (JSY1000)
KQSY11-C6-X1336 (JSY1000)
KQSY30-C8-X1336 (JSY3000)
KQSY50-C12-X1336 (JSY5000)
* It is not possible to replace C2 or C4 fittings with C6 fittings
for the JSY1000 series.
* Refer to page 18 for One-touch fitting, clip, and port plate
part numbers.
One-touch Fittings
■Tube attachment/detachment for One-touch
fittings
1) Tube attachment
1. Take a tube having no flaws on its periphery and cut it
off at a right angle. When cutting the tube, use tube
cutters TK-1, 2 or 3. Do not use pliers, nippers or
scissors, etc. If cutting is done with tools other than
tube cutters, the tube may be cut diagonally or
become flattened, etc., making a secure installation
impossible, and causing problems such as the tube
pulling out after installation or air leakage.Allow some
extra length in the tube.
2. Grasp the tube and push it in slowly, inserting it
securely all the way into the fitting.
3. After inserting the tube, pull on it lightly to confirm that
it will not come out. If it is not installed securely all the
way into the fitting, this can cause problems such as
air leakage or the tube pulling out.
2) Tube detachment
1. Push in the release button sufficiently, pushing its
collar equally around the circumference.
2. Pull out the tube while holding down the release
button so that it does not come out. If the release
button is not pressed down sufficiently, there will be
increased bite on the tube and it will become more
difficult to pull it out.
3. When the removed tube is to be used again, cut off
the portion which has been chewed before reusing it. If
the chewed portion of the tube is used as is, this can
cause trouble such as air leakage or difficulty in
removing the tube.
JSY1000/3000/5000series
Specific Product Precautions 4
Be sure to read this before handling.
。
Caution
Caution
Caution
Caution

- 14 -
No.JSY1000V-OMW0004
Other Tube Brands
When using other than SMC brand tube, confirm
that the following specifications are satisfied with
respect to the tube outside diameter tolerance.
1) Nylon tube within ±0.1 mm
2) Soft nylon tube within ±0.1 mm
3) Polyurethane tube within +0.15 mm
within −0.2 mm
Do not use tube which do not meet these outside diameter
tolerances. It may not be possible to connect them, or they
may cause other trouble, such as air leakage or the tube
pulling out after connection.
Fixation of DIN Rail Mounting Type
Manifolds
1. When the manifold is fixed with bolts on a mounting
surface etc., it can be operated just by fixing on both ends
of the DIN rail if the bottom surface of the DIN rail is
entirely in contact with the mounting surface when
mounted horizontally. However, if it is used with other
mounting or with side or reverse mounting, fix the DIN rail
with bolts at regular intervals. As a guide, insert bolts in 2
locations for 2-5 stations, 3 locations for 6-10 stations, 4
locations for 11-15 stations, and 5 locations for 16-20
stations.
2. When using the manifold with DIN rail in an environment
where any vibration or impact is applied to it, the DIN rail
itself may be broken. In particular, if the installation surface
vibrates when mounting the manifold on the wall or if a
load is directly applied to the manifold, the DIN rail may be
broken, causing the manifold to drop. When any vibration,
impact, or load is applied to the manifold, be sure to use
the direct mounting manifold.the direct mounting manifold.
Installation
Even though the inlet pressure is within the operating
pressure range, when the piping diameter is restricted due
to size reduction of supply port (P), the flow will be
insufficient. In this case, the valve does not switch
completely and the cylinder may malfunction.
JSY1000/3000/5000series
Specific Product Precautions 5
Be sure to read this before handling.
。
Caution
Caution
Caution