SMC Networks EX600-SPN1 Instruction Manual

(5)Fix the manifold by tightening
the DIN rail fixing screws of
the EX600 - ZMA2. (M4 x 20)
Tightening torque:
0.7 to 0.8 Nm.
The tightening torque at the
manifold solenoid valve side
depends on the valve type.
Refer to the operation manual of the
corresponding valve manifold.
3 Summary of roduct parts
Status display ED
Description Function
Displays the status of the unit.
Display cover The display cover should not be opened.
MAC address label Displays the 12 digit MAC address which is
different for each SI unit.
Connector (BUS OUT) Connector for fieldbus outputs.
Marker groove Groove for an identification marker.
9
7
34
5
2
1
10
8
11
1
6
12
1
No.
2
6
3
4
Connector (PCI) Connector for Handheld Terminal.
Valve plate mounting
hole Holes for fixing the valve plate.
Valve plate mounting
groove Groove for mounting the valve plate.
5
7
8
Joint bracket Bracket for joining to adjacent units.
Unit connector (Plug) Connector for signals and power supplies to
adjacent units.
Connector (BUS IN) Connector for fieldbus inputs.
9
10
11
Seal cap (2 pcs.) Fitted to unused connectors.
(BUS OUT and PCI)
12
NOTE
•The direct current power supply to combine should be U 1310 Class2
power supply when conformity to U is necessary.
•The output rating is U tested as a DC output for General use.
Caution
4 Installation
Assembly
(1)Connect a unit to the end plate.
Digital and Analogue I/O units can be
connected in any order.
Tighten the joint brackets to a torque of
1.5 to 1.6 Nm.
(2)Add more I/O units.
Up to 10 units (including the SI unit) can
be connected to one manifold.
(3)Connecting the SI unit.
After connecting the required I/O units, connect the SI unit.
The method is as above in (1), (2).
(4)Mounting the valve plate.
Mount the valve plate
(EX600
- ZMV ) to the valve
manifold using the valve set screws.
(M3 x 8)
Apply 0.6 to 0.7 Nm tightening
torque to the screws.
(5)Connect the SI unit to the valve manifold.
Insert the valve plate
into the valve plate
mounting groove on the
side of the SI unit.
Fix using the valve
plate screws (M4 x 6)
supplied, to a torque of 0.7 to 0.8 Nm.
1
2
4
Valve plate
(EX600-ZMV )
5
Installation
Direct mounting
(1)When joining six or more
units, fix the middle part of
the complete EX600 unit
with an intermediate
reinforcing brace
(EX600 - ZMB1) before
mounting, using 2 - M4 x 5
screws.
Tightening torque:
0.7 to 0.8 Nm.
(2)Mount and tighten the end plate and the solenoid valve at one end
of the unit. (M4)
Tightening torque: 0.7 to 0.8 Nm.
The tightening torque at the manifold solenoid valve side depends
on the valve type. Refer to the operation manual of the
corresponding valve manifold.
(2)Mount the end plate bracket
(EX600 - ZMA2) to the end plate,
using 2 - M4 x 14 screws.
Tightening torque: 0.7 to 0.8 Nm.
(3)Hook the DIN rail mounting
groove on to the DIN rail.
DIN rail mounting
(Not available for SY series valves. Refer to the SY catalogue.)
(1)When joining six or more
units, fix the middle part of
the complete EX600 unit
with an intermediate
reinforcing brace
(EX600
- ZMB2) before
mounting, using 2 - M4 x 6
screws.
Tightening torque
0.7 to 0.8 Nm.
Installation & Maintenance Manual
Fieldbus system (SI unit)
Type EX600-SPN1 / EX600-SPN2
EX600-TFR01
1 Safety Instructions
1 Safety Instructions (continued)
This manual contains essential information for the protection of users
and others from possible injury and/or equipment damage.
•Read this manual before using the product, to ensure correct handling,
and read the manuals of related apparatus before use.
•Keep this manual in a safe place for future reference.
•These instructions indicate the level of potential hazard by label of
"Caution", "Warning" or "Danger", followed by important safety
information which must be carefully followed.
•To ensure safety of personnel and equipment the safety instructions in
this manual and the product catalogue must be observed, along with
other relevant safety practices.
CAUTION indicates a hazard with a low level of risk
which, if not avoided, could result in minor or
moderate injury.
Caution
Warning
Danger
WARNING indicates a hazard with a medium level
of risk which, if not avoided, could result in death or
serious injury.
DANGER indicates a hazard with a high level of risk
which, if not avoided, will result in death or serious
injury.
This product is class A equipment that is intended for use in an industrial
environment.
There may be potential difficulties in ensuring electromagnetic
compatibility in other environments due to conducted as well as radiated
disturbances.
•Do not disassemble, modify (including changing the printed circuit
board) or repair.
An injury or failure can result.
•Do not operate or set with wet hands.
This may lead to an electric shock.
•Do not operate the product outside of the specifications.
Do not use for flammable or harmful fluids.
Fire, malfunction, or damage to the product can result.
Verify the specifications before use.
•Do not operate in an atmosphere containing flammable or
explosive gases.
Fire or an explosion can result.
This product is not designed to be explosion proof.
•If using the product in an interlocking circuit:
•Provide a double interlocking system, for example a mechanical
system
•Check the product regularly for proper operation
Otherwise malfunction can result, causing an accident.
•The following instructions must be followed during maintenance:
•Turn OFF the power supply
•Stop the air supply, exhaust the residual pressure and verify that the air
is released before performing maintenance
Otherwise an injury can result.
Warning
•When handling, assembling or replacing the units:
•Avoid touching any sharp metal parts of the connectors for connecting
units.
•When assembling units, take care not to get any fingers caught between
units. Injury can result.
•When disassembling units, take care to avoid excessive force.
The connection parts of the unit are firmly joined with seals and injury can
result.
•After maintenance is complete, perform appropriate functional
inspections.
Stop operation if the equipment does not function properly.
Safety cannot be assured in the case of unexpected malfunction.
•rovide grounding to assure the safety and noise resistance of the
Fieldbus system.
Individual grounding should be provided close to the product with a short
cable.
Intermediate reinforcing
brace
(EX600-ZMB2)
1
Intermediate reinforcing
brace
(EX600-ZMB1)
End plate bracket
(EX600-ZMA2)
2
4 Installation (continued)
(4)Press the manifold using
its side hooked to the DIN
rail as a fulcrum until the
manifold is locked.
End plate bracket
(EX600-ZMA2)
5
- 10 to 50 oC
(Max. surrounding air temperature rating: 50 oC)
Operating temperature
range
- 20 to 60 oC
Storage temperature
range
For use in Pollution Degree 3 Environment (U 508)Pollution degree
24 VDC, 1.0 W or less, DC General per output Output rating
10 to 57 Hz: constant amplitude 0.75 mm p-p
57 to 150 Hz: constant acceleration 49 m/s2
for 2 hours each in direction X, Y and Z respectively
(De-energized)
Vibration resistance
147 m/s23 times each in directions of X, Y and Z
respectively (De-energized)
Impact resistance
2 Specifications
Refer to the operation manual on the SMC website
(UR http://www.smcworld.com).
24 VDC Class2, 2 A
Power
supply 24 VDC Class2, 2 AOutput
Control and
input
3
4
DIN rail
DIN rail mounting groove
Refer to the operation manual on the SMC website
(UR http://www.smcworld.com).
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UR http://www.smcworld.com (Global) http://www.smceu.com (Europe)
Specifications are subject to change without prior notice from the manufacturer.
© 2013 SMC Corporation All Rights Reserved
12 Contacts
AUSTRIA (43) 2262 62280-0
NETHERLANDS (31) 20 531 8888
BELGIUM (32) 3 355 1464
NORWAY (47) 67 12 90 20 CZECH RE . (420) 541 424 611
OLAND (48) 22 211 9600 DENMARK (45) 7025 2900
ORTUGAL (351) 21 471 1880
FINLAND (358) 207 513513
SLOVAKIA (421) 2 444 56725 FRANCE (33) 1 6476 1000
SLOVENIA (386) 73 885 412 GERMANY (49) 6103 4020
S AIN (34) 945 184 100 GREECE (30) 210 271 7265
SWEDEN (46) 8 603 1200 HUNGARY (36) 23 511 390
SWITZERLAND (41) 52 396 3131 IRELAND (353) 1 403 9000
UNITED KINGDOM (44) 1908 563888 ITALY (39) 02 92711
BULGARIA (359) 2 974 4492
ESTONIA [phone]
ROMANIA (40) 21 320 5111
LATVIA (371) 781 77 00
LITHUANIA (370) 5 264 8126
EX600-TFR01
This product has no switches for setting, therefore the display cover
should not be opened.
5 Setting
•Parameter Setting
•Hardware Configuration
•I/O Map
•Diagnostic
10 Troubleshooting
Refer to the ED Display. Refer to the operation manual on the SMC
website (UR http://www.smcworld.com).
7 Outline Dimensions (mm)
Refer to the operation manual on the SMC website
(UR http://www.smcworld.com).
Refer to the operation manual on the SMC website
(UR http://www.smcworld.com).
L/A OUTL/A IN
Display
ST(M)
PWR
PWR(V)
SF
Content
Displays the diagnostic status of the unit.
Displays the status of the power supply voltage for control
and input.
Displays the status of the power supply voltage for outputs.
Displays the system status.
BF Displays the communication status.
PROFINET status
Content
The communication with the P C has been
established normally, or the power supply
for control and input is OFF.
ED display
OFF.
The communication with the P C has been
established, but a diagnostic error has
occurred.
The SI unit received a Node flashing test
command.
Display
/A IN
/A OUT
Content
Displays the communication status of the BUS IN side.
Displays the communication status of the BUS OUT side.
Red SF ED is ON.
The configuration data of the P C and
EX600 are not consistent.
Either of the following conditions:
•Power supply for the P C is OFF.
•The cable between the P C and SI unit is
not connected.
•The P C or the SI unit is faulty.
•The configuration data of the P C and the
Device Name of the SI unit are not
consistent.
BUS OUT side: No ink, No Activity
(Green)
BUS OUT side: ink, No Activity
BUS OUT side: ink, Activity
OFF
ON
Flashing
BUS IN side : No ink, No Activity
(Green)
BUS IN side : ink, No Activity
BUS IN side : ink, Activity
OFF
ON
Flashing
9 LED Display
The status display ED displays the power supply and communication
status.
SI unit common status
Content
The power supply for control and input is
OFF.
ED display
OFF.
The unit is in normal operation.
Green EDs are ON.
An internal memory error has occurred in
the SI unit.
Red ST(M) ED is ON.
The power supply voltage for control and
input is abnormal.
(Control and input power supply voltage
monitoring parameter is valid)
Red PWR ED is ON.
The power supply voltage for outputs is
abnormal.
(Output power supply voltage monitoring
parameter is valid)
Red PWR(V) ED is ON.
A unit other than the SI unit has been
detected.
Green ST(M) ED is
flashing.
Either of the following conditions:
•The valve ON/OFF counter has exceeded
the set value.
•The valve is short circuited or
disconnected.
Red ST(M) ED is flashing.
Connection error between units has
occurred.
Red/Green ST(M) ED is
flashing alternately.
Refer to the operation manual on the SMC website
(UR http://www.smcworld.com).
Red BF ED is flashing.
Red BF ED is ON.
Green SF ED is flashing.
8 Maintenance
Turn OFF the power supply, stop the supplied air, exhaust the residual
pressure and verify the release of air before performing maintenance.
9 LED Display (continued)
6 How to order
Refer to the operation manual on the SMC website
(UR http://www.smcworld.com).
4 Installation (continued)
Connector pin assignment
TD+
Signal name
RD+
TD -
1
Pin number
2
12
34
12
34
BUS IN BUS OUT
Configuration
RD - 4
(1)
Mark A
Mark B
Mark C on the unit
(2) (3)
Wiring
Connect the M12 connector cable.
The M12 SPEEDCON connector connection method is explained
below.
(1)Align mark B on the metal bracket of the cable connector
(plug/socket) with mark A.
(2)Align with mark C on the unit and insert the connector vertically.
If they are not aligned, the connector cannot be connected
correctly.
(3)When mark B has been turned 180 degrees (1/2 turn), wiring is
complete. Confirm that the connection is not loose. If turned too
far, it will become hard to remove the connector.
Mounting the marker
The signal name of the input or output
devices and unit address can be written
to the marker, and can be installed to
each unit.
Mount the marker (EX600
- ZT1) into the
marker groove as required.
3
11 Commissioning
Cleaning method
Use a soft cloth to remove stains.
For heavy stains, use a cloth soaked with diluted neutral detergent and
fully squeezed, then wipe up the stains again with a dry cloth.
Do not use solvents such as benzene, thinner etc. to clean each unit.
Inspection item
Connector/wiring
Seal cap
Screws for mounting
and installation
Connection cables
Content of inspection
If the connector is loose, tighten it correctly.
If the seal cap is loose, tighten it correctly.
If the screws are loose, tighten according to the
specified torque.
If the cable is damaged or has any visual
abnormality, replace the cable.
Supply voltage Check that the supply voltage is within
specification (24 VDC ±10%).
How to reset the product for power cut or forcible de-energizing
Supply power to the product.
The output status from just before the power was disconnected will not be
maintained when the power supply is recovered.
Start operation of the product after confirming the safety of the entire
system.
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