Smithco Spray Star 1000 Quick start guide

Spray Star 1000
10-100-D
SN: 100579
October 2015
Parts & Service
Product Support: Hwy SS & Poplar Ave; Cameron WI 54822
1-800-891-9435 [e-mail]

Introduction Service Diagrams Parts Accessories Reference
CONTENTS
Introduction .......................................... 1-3
Safe Practices ..................................................................2
Specification .....................................................................3
Optional Equipment .........................................................3
Service ................................................4-10
Maintenance ................................................................. 4-6
Service Chart ....................................................................7
End User’s Service Chart.................................................8
Adjustments .....................................................................9
Storage ...........................................................................10
Diagrams...........................................12-15
Wiring Diagram ........................................................ 12-13
Hydraulic Diagram ................................................... 14-15
Fitting Torque Charts ......................................................15
Parts ..................................................16-45
Body and Frame ....................................................... 16-17
Nose Cone ............................................................... 18-19
FrontAxle .................................................................. 20-21
Seat Console and ROPS ......................................... 22-23
Fuel Tank .................................................................. 24-25
OIl Tank-Oil Filter-Oil cooler ..................................... 26-27
Foot Pedal Linkage .................................................. 28-29
Pump ........................................................................ 30-31
Engine and Exhaust ................................................. 32-33
Park Brake ................................................................ 34-35
RearAxle................................................................... 36-37
Spray Tank ................................................................ 38-39
Turbo-Quad Agitator ................................................. 38-39
10-576 Orbitrol ......................................................... 40-41
42-797 Hydraulic Pump ........................................... 42-43
16-998 Hypro®Pump......................................................44
10-510 Wheel Motor .......................................................45
Accessories ........................................46-98
1010 Plumbing (Manual Valve) ................................ 46-47
1008 Plumbing (Raven 440) .................................... 48-49
1002 Plumbing (Raven 203) .................................... 50-51
1008 Controls (Raven 440)...................................... 52-53
1002 Controls (Raven 203)...................................... 52-53
1011 Plumbing (SharpShooter + Raven 440........... 54-57
1011 Wiring............................................................... 58-59
16-524 Motorized Control Valve................................ 60-61
15-737 Strainer ......................................................... 60-61
10-268 3-Way Manual Valve ..................................... 62-63
15-743 Manifold Ball Valve .............................................64
Turbo TurfJet Tips ..........................................................65
XR TEEJET Tips .............................................................65
17-585 18’ Heavy Duty Boom................................... 66-69
17-601 15’ Heavy Duty Boom.................................. 70-73
Triple Nozzle Assembly ..................................................74
10-370/10-365 Water Fill Meter Kit.................................75
16-906 Electric Hose Reel ....................................... 76-77
16-129 Hose Reel..........................................................78
10-422 Hose Reel Mount (for HD Super Booms) ................ 79
Hose Reel Plumbing................................................ 80-81
Electric Hose Reel Wiring ..............................................82
Hose Reel Adjustments .................................................83
10-378 Foam Marker Kit........................................... 84-90
15-511 Foam Nozzle ......................................................91
30-006 Fresh Water Wash Tank ....................................92
10-417 Chemical Cleanload®............................................................ 93-95
15-620 Chemical Cleanload®Eductor..................... 96-97
15-835 Tank Rinsing System........................................98
Reference........................................99-100
Decal List........................................................................99
Quick Reference Replacement Parts ......................... 100

1
Introduction
SMITHCOCUSTOMERSERVICE 1-800-891-9435
INTRODUCTION
hank you for purchasing a SmithcoSmithco
SmithcoSmithco
Smithco product.
Read this manual and all other manuals pertaining to the Spray Star 1000 carefully as they contain safety, oper-
ating, assembly and maintenance instructions. Failure to do so could result in personal injury or equipment
damage.
Keepmanuals ina safe placeafter operatorand maintenancepersonnel have readthem. Rightand left sidesare
fromthe operator’s seat,facing forward.
All SmithcoSmithco
SmithcoSmithco
Smithco machineshave a Serial Number andModel Number.Both numbersare neededwhen ordering
parts. The serial number plate on the Spray Star 1000 is located on the right main frame, in front of the oil tank.
Referto engine manualfor placement ofengine serial number.Refertoengine manualforplacement ofengine
serialnumber.
For product and accessory information, help finding a dealer, or to register your procuct please contact us at
www.Smithco.com.
Informationneededwhenordering replacement parts:
1. ModelNumberof machine
2. SerialNumberof machine
3. Nameand PartNumberof part
4. Quantityof parts
For easy access record your Serial and Model numbers here.
CALIFORNIA
Proposition 65 Warning
Engineexhaust and some of itsconstituents
are known to the State of California to
cause cancer, birth defects, and other
reproductive harm.
WARNING
lb/kg Empty lb/kg Full

2
Introduction
SAFEPRACTICES
1. It is your responsibility to read this manual and all publications associated with this machine.
2. Never allow anyone to operate or service the machine or its optional equipment without proper training
and instructions. Never allow minors to operate any equipment.
3. Learn the proper use of the machine, the location and purpose of all the controls and gauges before you
operate the equipment. Working with unfamiliar equipment can lead to accidents.
4. Wear all the necessary protective clothing and personal safety devises to protect your head, eyes, ears,
hands and feet. Operate the machine only in daylight or in good artificial light.
5. Inspect the area where the equipment will be used. Pick up all debris you can find before operating.
Beware of overhead obstructions and underground obstacles. Stay alert for hidden hazards.
6. Never operate equipment that is not in perfect working order or without decals, guards, shields, or other
protective devices in place.
7. Never disconnect or bypass any switch.
8. Carbon monoxide in the exhaust fumes can be fatal when inhaled, never operate a machine without
properventilation.
9. Fuel is highly flammable, handle with care.
10. Keep engine clean.Allow the engine to cool before storing and always remove the ignition key.
11. Disengage all drives and set park brake before starting the engine.
12. Never use your hands to search for oil leaks. Hydraulic fluid under pressure can penetrate the skin and
cause serious injury.
13. This machine demands your attention. To prevent loss of control or tipping of the vehicle:
A. Use extra caution in backing up the vehicle. Ensure area is clear.
B. Do not stop or start suddenly on any slope.
C. Reduce speed on slopes and in sharp turns. Use caution when changing directions on slopes.
D. Stay alert for holes in the terrain and other hidden hazards.
14. Before leaving operator’s position:
A. Disengage all drives.
B. Set park brake.
C. Shut engine off and remove the ignition key.
D. If engine has to run to perform any maintenance keep hands, feet, clothing and all other parts of
body away from moving parts.
15. Keep hands, feet and clothing away from moving parts. Wait for all movement to stop before you clean,
adjust or service the machine.
16. Keep the area of operation clear of all bystanders.
17. Never carry passengers.
18. Stop engine before making repairs/adjustments or checking/adding oil to the crankcase.
19. Use parts and materials supplied by Smithco only. Do not modify any function or part.
20. Use caution when booms are down as they extend out beyond the center line of the machine.
21. The tank is a confined space, take precaution.
These machines are intended for professional maintenance on golf courses, sports turf, and any other
area maintained turf and related trails, paths and lots. No guaranty as to the suitability for any task is
expressed or implied.

3
Introduction
SPECIFICATIONS SPRAYSTAR1000
WEIGHTSANDDIMENSIONS
Length 112" (285 cm)
Width 70" (178 cm)
Width With Boom Open 180" (457 m)
Height 48" (122 cm)
Wheel Base 53" (135 cm)
Weight Empty 1480lbs(675kg)
Weight Full 2248lbs (1025kg)
SOUNDLEVEL(DBA)
Atear level 85dba
At 3 ft (0.914 m) 83dba
At 30 ft (9.14 m) 72 dba
ENGINE
Make Briggs & Stratton
Model# 386447
Type/Spec# 0058 G1
Horsepower 23HP(17 kw)
Fuel Unleaded 87 Octane Gasoline Minimum
Cooling System Air Cooled
LubricationSystem Full Pressure
Alternator 25Amp
WHEELS&TIRE Front: Two 20 x 10.00 x 10 NHS Multi-Rib; 20psi (1.4 bar)
Rear: Two 24 x 13.00 x 12 NHS Multi-Trac; 20 psi (1.4 bar)
PARKBRAKE HandOperated Lever,DiscsonRearAxle Speed 0 to 3 mph (0-4.8 kph)
SPEED
Forward Speed 0-8 mph (0-12.8 kph)
Reverse Speed 0-3 mph (0-4.8 kph)
BATTERY Automotive type 24F-12 Volt
BCI Group Size 24
Cold Cranking Amps 575 minimum
Ground Terminal Polarity Negative (-)
Maximum Length 10.25" (26 cm)
Maximum Width 6.88" (17 cm)
Maximum Height 10" (25 cm)
FLUIDCAPACITY
Crankcase Oil See Engine Manual
Fuel 6 gallon (22.7 liters)
HydraulicFluid 5 gallon (19 liters)
Grade of Hydraulic Fluid SAE 10W-40API Service SJ or higher Motor Oil
OPTIONALEQUIPMENT
10-417 Chemical Cleanload Safe Fill System 1002 203 Spray System
10-419 Fresh Water Tank 1008 440 Spray System
17-601 15'HeavyDuty Boom 1010 3-Way Manual System
15-835 Tank Rinsing System 1011 Sharp Shooter + 440 Spray System
17-585 18'HeavyDuty Boom 10-378 FoamMarker
10-370 Water Meter Kit (liters) 30-141 26 Gal. Wash System
10-365 Water Meter Kit (gallons)
10-422 Hose Reel Mount Kit
16-129 ManualRewindHose Reel,200-foot/61-metercapacity
16-906 Electric Rewind Hose Reel, 200-foot/61-meter capacity

4
Service
MAINTENANCE
Before servicing or making adjustments to machine, stop engine and remove key from
ignition.
Use all procedures and parts prescribed by the manufacturer's. Read the engine manual
before operation.
WHEELMOUNTINGPROCEDURE
1. Setpark brake.Turnmachineoffand remove key.
2. Blockwheel onopposite corner.
3. Loosennuts slightlyon wheelto be removed.
4. Jackup machinebeing carefulnotto damageunderside ofmachine.
5. Place wheel on hub lining up bolt holes.
6. Torque to64-74 ft/lb (87-100Nm)usinga crosspattern.Retorque afterfirst8hours andevery 250hours
thereafter.
7. Lowermachine toground and removeblocks andjack.
TIREPRESSURE
Caution must be used when inflating a low tire to recommended pressure. Over inflating can cause tires to ex-
plode.Alltires shouldbe 20psi(1.4bar). Improperinflation willreduce tire life considerably.
LUBRICATION
UseNo.2 General purposelithiumbasegrease
and lubricate every 100 hours. The Spray Star
1000has 10
greasefittings.
A. Oneonthe rod end of hydraulic cylinder.
B. One on each the right and left spindles.
C. One onthe centerfront pivot.
D. One on each end of tie rod.
E. Oneon the pedal relay.
F. Oneonthe forward pedal.
G. One onthereverse pedal.
ELECTRICALCONNECTIONS
Use dielectric grease on all electrical connections.
AIRCLEANER
1. Loosencoverretainingsnapsand remove cover.
2. Removepre-cleanerfrompaperelement.
3. Checkpaperelement. Replace elementas necessary.
4. Washpre-cleaner inwarm water withdetergent. Rinsepre-cleaner thoroughly untilall tracesofdetergent
areeliminated. Squeeze out excess water(do notwring).Allow pre-cleaner to air dry.
5. Saturate pre-cleaner with new engine oil. Squeeze out all excess oil.
6. Reinstallpre-cleaneroverpaper element.
7. Reinstallaircleanercover.Secure coverwithcover retainingknob.

5
Service
MAINTENANCE
ENGINEOIL
Change and add oil according to chart below. Do not overfill. Engine oil capacity is 2 quarts. We recommend
high-quality detergent oils classified for service SF, SG, SH, SJ or higher. Do not use special additives. Outdoor
temperatures determine the proper oil viscosity for the engine. Use the chart to select the best viscosity for the
outdoortemperaturerange expected.
SAEVISCOSITYGRADES
Use of multi-viscosity oils (10W-30, etc.) above 80° F (27° C) will result in high oil consumption and possible
engine damage. Check oil level more frequently if using these types of oils.
SAE 30 oil, if used below 40° F (4° C), will result in hard starting and possible engine bore damage due to inad-
equatelubrication.
HYDRAULICOIL
1. Use SAE 10W-40API Service SJ or higher motor oil.
2. Forproper warranty, changeoil every500 hours orannually,whichever isfirst. Change thefilter afterthe
first50 hours,thenevery 250hoursthereafter.
3. Oillevel shouldbe 2-2½" (5-6.4cm) from topof thetank when fluid is cold.Do notoverfill.
4. After changing oil, run the machine for a few minutes. Check oil level and for leaks.
5. Always use extreme caution when filling hydraulic oil tank or checking level to keep system free of
contaminants. Check and service more frequently when operating in extremely cold, hot or dusty condi-
tions.
6. If the natural color of the fluid has become black or smells burnt, it is possible that an overheating problem
exists.
7. If fluid becomes milky, water contamination may be a problem.
8. Ifeither ofthe aboveconditions happen,change oilimmediately afterfluid is cool and find thecause.Take
fluid level readings when the system is cold.
9. In extreme temperatures you can use straight weight oil. We recommend SAE 30WAPI Service SG when
hot(above 90°F(33°C))and SAE10WAPIService SJ orhigher whencold(below 32°F(0°C)ambient
temperature. Use either motor oil or hydraulic oil, but do not mix.
10. Oil being added to the system must be the same as what is already in the tank. Mark the tank fill area as
to which type you put in.

6
Service
MAINTENANCE
WHEELCREEP
"Creep" is when the engine is running and hydrostatic transmission is in neutral, but due to inadequate align-
ment, wheels still move. Do the following procedure to stop this motion.
1. Liftup andsupport machine so rear wheels
areoffthe groundand canturnfreely.
2. On top of the pump there is a Creep arm.
Loosenbolt oncreep arm.
3. Withengine running,adjust the'creeparm'
side to side so centering arm centers on the
swashplate.
4. Tighten all fasteners and test by using foot
pedallinkage tosee that'creep' is removed.
5. Turnengineoff and lowermachine.
BATTERY
Batteriesnormally produceexplosivegases which
can cause personal injury. Do not allow flames,
sparks or any ignited object to come near the bat-
tery. Whencharging orworking nearbattery,always
shieldyoureyes andalwaysprovide properventila-
tion.
Batterycable shouldbe disconnected beforeusing “FastCharge”.
Charge battery at 15 amps for 10 minutes or 7 amps for 30 minutes. Do not exceed the recommended charging
rate.If electrolytestartsboilingover, decrease charging.
Alwaysremove grounded(-) batteryclamp firstand replaceit last.Avoid hazardsby:
1. Fillingbatteries in well-ventilatedareas.
2. Weareye protection andrubber gloves.
3. Avoidbreathing fumes whenelectrolyte isadded.
4. Avoidspilling ordrippingelectrolyte.
Battery Electrolyte is an acidic solution and should be handled with care. If electrolyte is
splashed on any part of your body, flush all contact areas immediately with liberal amounts
of water. Get medical attention immediately.
Use of booster battery and jumper cables. Particular care should be used when connecting a
booster battery. Use proper polarity in order to prevent sparks.
TOJUMPSTART(NEGATIVEGROUNDEDBATTERY):
1. Shield eyes.
2. Connectends ofone cableto positive(+) termi-
nals of each battery, first (A) then (B).
3. Connectone endofother cabletonegative (-)
terminalof "good"battery (C).
4. Connectother endof cable(D) toengine blockon
unitbeing started(NOTto negative(-)terminal of
battery)
To preventdamageto otherelectrical components on
unit being started, make certain that engine is at idle speed before disconnecting jumper cables.

7
Service
SERVICECHART
Before servicing or making adjustments to the machine, stop engine, set park break, block
wheels and remove key from ignition.
Follow all procedures and ONLY use parts prescribed by the manufacturer. Read the engine
manual before maintenance.
Maintenance Service Interval Maintenance Procedure
Torque the wheel lug nuts. (64-74 ft/lb (87-100 Nm))
Change the engine oil filter.
Check the engine oil level.
Clean area around muffler and controls.
Check the hydraulic fluid level.
Check the tire pressure.
Check condition of hydraulic hoses and fittings.
Inspect and clean the machine.
After the first 50 hours Change Hydraulic Oil Filter.
Clean or change air filter.1
Clean pre-cleaner.1
Change engine oil and filter.
Replace spark plug .
Lubricate machine.
Clean or change remote air cleaner.
Check the battery fluid level and cable connections..
Check muffler and spark arrestor.
Check belt tension .
Check engine valve clearance and adjust if necessary.
Check idle speed.
Clean battery terminals.
Change hydrauilic oil filter.
Torque the wheel lug nuts. (64-74 ft/lb (87-100 Nm))
Change fuel filter.
Change hydrauilic oil and filter.
Clean oil cooler fins.1
Clean air cooling system.1
Check safety filter in remote air cleaner.
After the first8 operating hours
Before each use daily
Every100 hours
Every250 hours
Every500 hours or yearly
1
In dusty conditions or when airborne debris is present, clean more often.

8
Service
ENDUSER'SSERVICECHART
Duplicate this page for routine use

9
Service
ADJUSTMENTS
PARKBRAKE
Turn knob clockwise on end of park brake to tighten. Turn it counter clockwise to loosen. If finer adjustment is
needed turn clevis on brake cable to adjust length of cable.
SPRAYPUMP
Locatedto therear andright ofthe engine.Should have approximately1/2" (13mm)of deflectionin thecenter of
the top strand. Loosen two 9/16 x 13/4bolts. Slide pump to the rear to desired tension. Tighten two 3/8x 11/2
bolts.
SPEEDCALIBRATIONNUMBERS
The speed calibration numbers for Spray Star 1008 with GPS is 785. Metric is 205.
MASTERBOOMSWITCH(FOOTSWITCHFORSPRAYSTAR1008)
The master boom switch, located on the left floorboard is used to override the master switch on the computer
console of the spray systems. By pushing down it will turn on/off the booms. For the 440 System the Master
Switch on the computer must be off for the master boom control switch to work.
TOENGAGE:
1. Flip rocker switch ‘On’ (green light).
2. Obtain desired speed with foot pedal.
3. Step on foot switch to lock speed.
4. Push foot switch again to disengage.
SPRAYBOSSCONTROLHANDLE
This lever located on the left side of the seat engages and disengages the speed boss. Forward is engage
and all the way back is disengage. When the lever is engaged it sets a stop for the accelerator. The accelera-
tor pedal must be used to maintain this speed. To adjust speed use the knob on the end of the lever, counter
clockwise increases speed and clockwise decreases speed. Disengage the lever and you will have full accel-
eratorpedalrange.
FLOWMETERMAINTENANCE ANDADJUSTMENT(440SYSTEMONLY)
1. RemoveFlowmeter from Sprayer,brushawayany debrisand flush withclean water toremove any foreign
material.
2. Removethe retainingrings carefully.Remove thebearinghub, turbinehub,and turbinefrominside flowme-
ter.
3. Cleanthe turbineand hubsof metal filings and anyother foreignmaterial. Usepressurized airto blow
metalfilingsand debrisoutof bothhub andturbine. Checkblades for wear.Holding turbineand bearingin
your hand, spin turbine. It should spin freely with very little drag.
4. Ifbearing hubstud isadjustedor replaced,verify theturbine fit beforereassembling. Putturbine huband
retaining ring in place. Put bearing hub with turbine against turbine hub inside the flowmeter housing. Put
the retaining ring into the groove, to lock bearing hub in place. Spin turbine by blowing on it. Tighten
bearing hub stud until turbine stalls. Loosen the stud 1/3 turn.The turbine should spin freely.
5. Usea lowpressure (5PSU)jet of air through flowmeterin thedirection offlow andagain inopposite
direction to verify that the turbine spins freely. If there is drag, loosen the stud on the bearing hub 1/16 turn
until the turbine spins freely.
6. Ifturbine spinsfreely andthe cableshave been checked, but theflowmeter isnot totalizingproperly, verify
that the sensor assembly is threaded all the way into the flowmeter body and the orientation groove on top
of the sensor is parallel with the flowmeter body. If flowmeter still does not totalize, replace sensor assem-
bly.

10
Service
STORAGE
Ifthe enginewill beout ofservice for twoor moremonths, usethe followingstorage procedure.
1. Cleanthe exteriorsurfaces of theengine.
2. Changethe oiland filter while the engineis stillwarm fromoperation.
3. The fuel system must be completely emptied, or the gasoline must be treated with a stabilizer to prevent
deterioration.
If you choose to use a stabilizer, follow manufacturers recommendations, and add the correct amount
for the capacity of fuel system. Fill fuel tank with clean, fresh gasoline. Run engine for 2-3 minutes to get
stabilized fuel into carburetor. Close fuel shut-off valve when unit is being stored or transported.
To empty the system, drain fuel tank and carburetor, or run engine until tank and system are empty.
4. Remove the spark plugs.Add one tablespoon of engine oil into each spark plug hole. Install plugs, but
do not connect the plug leads. Crank the engine two or three revolutions.
5. Store machine in a clean, dry place.

11
NOTES

12
Diagrams
WIRINGDIAGRAM

13
Diagrams
WIRINGPARTSLIST
REF# PART# DESCRIPTION QUANTITY
1 16-883 WheelSensor 1
2 10-556 Speedometer 1
8854 ForkTerminal 2
8963 HeatShrink 2
3 12-017 HourMeter 1
4 17-524 Lights 2
5 HeadLights
15-725 Mount Panel End 1
15-727 Rocker,NoLight 1
15-782 Non-LightedSwitch 1
6 Pump
15-729 Mount Panel Middle 1
15-726 LightedSwitch 1
15-731 Rocker,Amber 1
7 LeftBoom
15-729 Mount Panel Middle 1
15-727 Rocker,NoLight 1
15-728 CenteringSwitchMomentary, On-Off-On 1
8 RightBoom
15-725 Mount Panel End 1
15-727 Rocker,NoLight 1
15-728 CenteringSwitchMomentary, On-Off-On 1
9 30-214 KYB Electric/HydraulicActuators 2
10 16-998 Hypro Pump With Electric Clutch 1
11 33-480 PressureSwitch 1
12 77-207 Buzzer 1
8875 Male Bullet 2
8963 HeatShrink 2
13 10-575 Briggs, 23HPEngine 1
14 22-017 StarterCable 1
15 13-750 Solenoid w/ Connector 1
16 22-055 Red BatteryCable 1
17 33-216 Battery 1
18 76-327 Ground Battery Cable 1
19 77-261 Circuit Breaker 1
8977 CircuitBreaker Boot 1
20 14-292 Seat Switch 1
21 13-488 Ignition Switch (Kohler 25 099 04) 1
22 50-359 Oil WarningLight 1
8853 SlideOnConnector 2
8963 HeatShrink 2
10-573 WireHarness 1
Use dielectric grease on all electrical connections.
To reset circuit breaker on ball valve, you must disconnect power to computer.

14
Diagrams
HYDRAULICDIAGRAM

15
Diagrams
in. lbs. ft. lbs. in. lbs. ft. lbs.
2 5/16 - 24 35 ± 5 3 ± .5 90 ± 5 7.5 ± .5
3 3/8 - 24 60 ± 5 5 ± .5 170 ± 10 14 ± 1
4 7/16 - 20 135 ± 10 11 ± 1 220 ± 15 18 ± 1
5 1/2 - 20 180 ± 10 15 ± 1 260 ± 15 22 ± 1
6 9/16 - 18 220 ± 10 18 ± 1 320 ± 20 27 ± 2
8 3/4 - 16 550 ± 20 46 ± 2 570 ± 25 48 ± 2
10 7/8 - 14 900 ± 50 75 ± 5 1060 ± 50 90 ± 5
12 1 1/16 - 12 1020 ± 50 85 ± 5 1300 ± 50 110 ± 5
14 1 3/16 - 12 1550 ± 75 130 ± 6 1750 ± 75 145 ± 6
16 1 5/16 - 12 1600 ± 75 135 ± 6 1920 ± 75 160 ± 6
20 1 5/8 - 12 2700 ± 150 225 ± 12 2700 ± 150 225 ± 12
24 1 7/8 - 12 3000 ± 150 250 ± 12 3000 ± 150 250 ± 12
32 2 1/2 - 12 3900 ± 200 325 ± 15 3900 ± 200 325 ± 15
SAE Straight Thread O-ring Plugs
(Steel)
Fitting
Size SAE Port Thread
Hollow Hex Head Plug
(HP5ON) Assembly
Torque
Hex Head Plug (P5ON)
Assembly Torque in. lbs. ft. lbs.
4 7/16 - 20 190 ± 10(1) 16 ± 1.0
6 9/16 - 18 420 ± 15 35 ± 1.0
8 3/4 - 16 720 ± 25 60 ± 2.0
10 7/8 - 14 1260 ± 50 105 ± 5.0
12 1 1/16 - 12 1680 ± 75 140 ± 6.0
16 1 5/16 - 12 2520 ± 100 210 ± 8.0
20 1 5/8 - 12 3100 ± 150 260 ± 12.0
24 1 7/8 - 12 3800 ± 150 315 ± 12.
0
Seal-Lok Straightand Adjustable Fitting
(Steel)
Assembly Torque (2)
Fitting
Size
SAE Port
Thread
Size
HYDRAULICDIAGRAMPARTSLIST
REF# PART# DESCRIPTION QUANTITY
1 10-576 Orbitrol 1
2 10-568 STC Hydraulic Hose x 45.5" 1
3 10-569 STC Hydraulic Hose x 59.5" 1
4 10-567 STC Hydraulic Hose x 78" 1
5 10-554 HydraulicCylinder 1
6 10-572 Hydraulic Hose x 24" 1
7 34-105 OilCooler 1
8 10-510 WheelMotor 2
9 34-122 ShortElbow 4
10 20-656 HydraulicTubeAssembly 4
11 10-584 Hydraulic Hose x 23" 1
12 34-057 Tee,1" 2
13 10-571 Hydraulic Hose x 21.5" 1
14 42-797 VariablePump 1
15 8832-29 3/4" Suction Hose x 29" 1
18-040 HoseClamp 2
16 34-123 Elbow 3
17 23-006 Oil Filter 1
23-031 Filter Element, 25 Micron 1
18 10-570 Hydraulic Hose x 47" 1
19 60-473 OilTank 1
20 60-213 Strainer 1
21 10-566 STC Hydraulic Hose x 85" 1
22 8832-16 3/4" Suction Hose x 16" 1
18-040 HoseClamp 2
FITTINGTORQUECHARTS
Over tightened fittings will result in crushing the cone which will create a leak.
ChartsDevelopedby ParkerHenniphin

16
Parts
BODY&FRAMEDRAWING

Parts
17
BODY&FRAMEPARTSLIST
REF# PART# DESCRIPTION QUANTITY
1 10-254 Air Gap Filler 1
2 10-478 RollBar 1
3 14-294 Seat Kit 1
14-270 Seat 1
14-292 Seat Switch 1
HB-516-18-125 Bolt, 5/16 - 18 x 11/44
HW-516 Washer, 5/16 4
HWL-516 Lock Washer, 5/16 4
HN-516-18 Nut, 5/16 - 18 4
4 10-437 Back Panel 1
9023 HeatReflective Matting(18x 25.5) 1/4Sheet
5 10-439 LeftSide Panel 1
6 76-198-03 Seat Belt 1
7 10-120 SprayBossHandle 1
8 15-781 DrinkCupHolder 1
9 20-057 Steering Wheel 1
20-129 CenterCap 1
10 10-392 Left Front Fender 1
11 10-596 LH ControlPanel 1
12 76-530 SteeringColumn 1
13 50-400 RubberGrommet 1
14 17-524 OvalHead Lights 2
15 15-822 NoseCone 1
16 10-599 Mainframe 1
17 10-385 Front Panel 1
18 10-479 Seat Panel 1
19 80-020 Choke 1
20 45-118 ThrottleControlwith Cable 1
21 60-106 Park BrakeHandle 1
22 10-391 Right Front Fender 1
23 16-857 Tire and Wheel 2
16-857-01 Tire, 20 x 10 - 10NHS 4 Ply 2
42-161-02 Wheel 2
24 10-595 RH ControlPanel 1
25 27-055 Seat Hinge 4
26 10-438 Right SidePanel 1
27 78-456 GasTankStrap 2
28 10-400 Gas Tank Bracket 1
29 15-838 Fuel Tank 1
30 78-221 Tire and Wheel 2
78-221-01 Tire,24-13-12NHS 2
78-221-02 Wheel 2
31 10-168 RearFender 2
HBCL-516-18-100 Low Carriage Bolt, 5/16- 18 x 1 8
HNFL-516-18 Flange-Lock Nut,5/16 -18 8
32 10-111 110 Gallon Poly Tank 1
33 22-528 RightTankStrap 1
34 14-532 Lid (comes with tank) 1
16-169 StrainerBasket 1
35 10-410 Left Tank Strap 1

18
Parts
NOSECONEDRAWING