Smithco Spray Star 1200 Quick start guide

Spray Star 1200
Truck Model 20-500-C
Manual System 1201
TeeJet Radion®8140 1202
TeeJet®744 1204
TeeJet Aeros/DynaJet®1215/1218/1220
TeeJet Radion/DynaJet®1207/1208
SN: 12048
Product Support: Hwy SS & Poplar Ave; Cameron WI 54822
1-800-891-9435 [e-mail]
Parts & Service

Introduction Service Diagrams Parts Accessories Reference
CONTENTS
Introduction............................................1-3
Introduction........................................................................ 1
General Safe Practices...................................................... 2
 ................................................................... 3
Optional Spray Equipment................................................. 3
Service....................................................4-9
Maintenance...................................................................4-6
Storage.............................................................................. 6
Service Chart..................................................................... 7
End User’s Service Chart .................................................. 8
Adjustments....................................................................... 9
Diagrams ............................................10-13
Wiring Diagram........................................................... 10-11
Hydraulic Diagram......................................................12-13
Parts....................................................14-59
Body & Frame ............................................................14-15
Engine Cover/ Roll Bat ...............................................16-17
Control Panel and Steering ........................................18-19
Foot Pedal Linkage.....................................................20-21
Front Axle .................................................................22-23
Oil Tank and Fuel Tank ...............................................24-25
Seat Panel..................................................................26-27
Hydraulic Pump ..........................................................28-29
Engine and Exhaust ...................................................30-31
Spray Pump................................................................32-33
Spray Tank..................................................................34-35
Turbo Quad Agitator .................................................. 36-37
Park Brake and Rear Axle ..........................................38-39
15-301 Orbital ............................................................40-41
76-638 Hydrostatic Pump...........................................42-43
76-638 Pump Maintenance ........................................44-54
76-197 Eaton Gear Pump................................................ 55
76-197 Pump Maintenace ..........................................56-57
76-238 Wheel Motor........................................................ 58
76-238-Wheel Motor Maintenance .............................59-80
20-684 Flow meter........................................................... 81
15-970 Hypro®Pump .................................................82-83
Spray Systems.................................84-134
Plumbing 1201 Manual System..................................84-85
Plumbing 1202 System (Radion®8140) .......................86-89
Plumbing 1204 System (TeeJet®744) ........................90-93
1202 Wiring System(Radion®8140) .................................. 94
1204 Wiring System (TeeJet®744) ................................ 95
Control Mounts ...........................................................96-97
Plumbing 1207/1208/1215/1218/1220 .......................98-99
1207/1208 DynaJet Wiring ............................................ 100
1207/1208 Rear Module Mounts ................................... 101
1215/1218/1220 Aeros Wiring ....................................... 102
1215/1218/1220 DynaJet Wiring ................................... 103
1215/1218/1220 Rear Module Mounts .......................... 104
14-801/14-607 Strainer.................................................. 105
15-737/14-628 Flanged Strainer.................................... 106
15-743 Manifold Ball Valve............................................ 107
20-817 Regulaotr Valve................................................. 108
20-785 Regulator Valve................................................. 109
17-580 20’ HD Boom .............................................. 110-113
17-580 20’ HD Boom 1202/1204 Plumbing ................... 114
17-580 20’ HD Boom 1207 Plumbing ............................ 115
17-580 20’ HD Boom 1220 Plumbing ............................ 116
17-585 18’ HD Boom 1218 Plumbing ............................ 117
17-585 18’ HD Boom .............................................. 118-121
17-585 18’ HD 1202/1204 Plumbing ............................. 122
17-585 18’ HD Boom 1208 Plumbing ............................ 123
17-601 15’ HD Boom ..............................................124-127
17-601 15’ HD Boom 1202/1204 Plumbing ................... 128
17-601 15’ HD Boom 1215 Plumbing ............................ 129
Boom Hinge................................................................... 130
Standard Nozzle Assembly............................................ 131
1207/1208 Nozzle Assembly ..................................132-133
1215/1218/1220 Nozzle Assembly ................................ 134
Accessories ...................................135-160
15-835 Tank Rinsing System......................................... 135
16-906 Electric Hose Reel .....................................136-137
Electric Hose Reel Wiring Diagram ............................... 138
Hose Reel Adjustments ................................................. 139
16-129 Manual Hose Reel ............................................ 140
15-967 Hose Reel for HD Booms ................................. 141
Hose Reel Plumbing...............................................142-143
15-965 Foam Marker Installation............................144-147
14-291 Foam Marker Parts List..............................148-149
Foam Marker Wiring...................................................... 150
20-815 Water Meter Kit (Gallons).................................. 151
20-816 Water Meter Kit (Liters) ..................................... 151
15-968 20 Gallon Rinse Tank .................................152-153
30-006 Fresh Water Tank - Rear Mount ........................ 154
10-653 Fresh Water Tank - Front Mount........................ 155
15-619 Chemical Clean-load System.....................156-160
Reference .......................................161-162
Decal List....................................................................... 161
Quick Reference Replacement Parts ............................ 162
Limited Warranty

1
Introduction
INTRODUCTION
Thank you for purchasing a Smithco product.
Read this manual and all other manuals pertaining to the Spray Star 1200 carefully as they have safety, op-
erating, assembly and maintenance instructions. Failure to do so could result in personal injury or equipment
damage.
Keep manuals in a safe place after operator and maintenance personnel have read them. Right and left sides
are from the operator’s seat, facing forward.
All Smithco machines have a Serial Number and Model Number. Both numbers are needed when ordering
parts. The serial number plate on the Spray Star 1200 is located on right mainframe behind exhaust. Refer to
engine manual for placement of engine serial number.

www.Smithco.com.
Information needed when ordering replacement parts:
1. Model Number of machine
2. Serial Number of machine
3. Name and Part Number of part
4. Quantity of parts
For easy access record your Serial and Model numbers here.
SMITHCO CUSTOMER SERVICE 1-800-891-9435
 
WARNING
Failure to follow cautious operating practices can re-
sult in serious injury to the operator or other persons.
The owner must understand these instructions, and
must allow only trained persons who understand these
instructions to operate this vehicle.
WARNING:
Engine exhaust and some of its constituents are
known to the State of California to cause cancer,
birth defects, and other reproductive harm.
For more information visit
www.P65Warning.ca.gov

3
Introduction
2
Introduction
SAFE PRACTICES
1. It is your responsibility to read this manual and all publications associated with this machine.
2. Never allow anyone to operate or service the machine or its optional equipment without proper training
and instructions. Never allow minors to operate any equipment.
3. Learn the proper use of the machine, the location and purpose of all the controls and gauges before
you operate the equipment. Working with unfamiliar equipment can lead to accidents.
4. Wear all the necessary protective clothing and personal safety devises to protect your head, eyes, ears,

  
Beware of overhead obstructions and underground obstacles. Stay alert for hidden hazards.
6. Never operate equipment that is not in perfect working order or without decals, guards, shields, or other
protective devices in place.
7. Never disconnect or bypass any switch.
8. Carbon monoxide in the exhaust fumes can be fatal when inhaled, never operate a machine without
proper ventilation.
  
10. Keep engine clean. Allow the engine to cool before storing and always remove the ignition key.
11. Disengage all drives and set park brake before starting the engine.
  
cause serious injury.
13. This machine demands your attention. To prevent loss of control or tipping of the vehicle:
A. Use extra caution in backing up the vehicle. Ensure area is clear.
B. Do not stop or start suddenly on any slope.
C. Reduce speed on slopes and in sharp turns. Use caution when changing directions on slopes.
D. Stay alert for holes in the terrain and other hidden hazards.
14. Before leaving operator’s position:
A. Disengage all drives.
B. Set park brake.
 󰀨
D. If engine has to run to perform any maintenance keep hands, feet, clothing and all other parts of
body away from moving parts.
15. Keep hands, feet and clothing away from moving parts. Wait for all movement to stop before you clean,
adjust or service the machine.
16. Keep the area of operation clear of all bystanders.
17. Never carry passengers.
18. Stop engine before making repairs/adjustments or checking/adding oil to the crankcase.
19. Use parts and materials supplied by Smithco only. Do not modify any function or part.
20. Use caution when booms are down as they extend out beyond the center line of the machine.
  
These machines are intended for professional maintenance on golf courses, sports turf, and any other
area maintained turf and related trails, paths and lots. No guaranty as to the suitability for any task is
expressed or implied.
SPECIFICATIONS SPRAY STAR 1200
WEIGHTS AND DIMENSIONS
Length 120" (305 cm)
Width 65" (165 cm)
Width With 18' Boom Open 240" (610 cm)
Height w/ Roll Bar 77" (195 cm)
Height w/ 18' Booms Folded 110" (279 cm)
Wheel Base 68" (173 cm)
Weight Empty 1877 lbs (851 kg)
Weight Full 3626 lbs (1645 kg)
SOUND LEVEL (DBA)
At ear level 92 dBA
At 3 ft. (0.914 m) 98 dBA
At 30 ft. (9.14 m) 88 dBA
ENGINE
Make Briggs & Stratton
Model# 613477
Type / Spec# 0271-J1
Horsepower 35 hp (26 kW)
Fuel Unleaded 87 Octane Gasoline Minimum
Cooling System Air Cooled
Lubrication System Full Pressure
Alternator 20 Amp
WHEELS & TIRE Front: Two 20 x 10.00 x 10 NHS Multi-Rib; 20 psi (1.4 bar)
Rear: Two 24 x 13.00 x 12 NHS Multi-Trac; 20 psi (1.4 bar)
SPEED
 
BATTERY Automotive type 24F - 12 volt
BCI Group Size 24
Cold Cranking Amps 900 minimum
Ground Terminal Polarity Negative (-)
Maximum Length 10.25" (26 cm)
Maximum Width 6.88" (17 cm)
Maximum Height 10" (25 cm)
FLUID CAPACITY
Crankcase Oil See Engine Manual
Fuel 10 gallon (45.46 liters)
Hydraulic Fluid 5 gallon (19 liters)
Grade of Hydraulic Fluid SAE 10W-40 API Service SJ or higher Motor Oil
OPTIONAL EQUIPMENT
20-816 Water Meter Kit (Liters) 20-815 Water Meter Kit (Gallons)
15-619 Chemical Clean-load 10-653 Fresh Water Wash Tank- Front Mount
15-622 Canopy 30-006 Fresh Water Wash Tank - Rear Mount
15-965 Foam Marker 15-968 26 Gal. Wash System with Electric Pump
17-601 15' HD Boom 17-585 18' HD Boom
17-580 20' HD Boom 17-622 Boom Shield for 17-585
15-967 Hose Reel Mount Kit 17-590 Sonic Boom
15-835 Tank Rinsing System
16-129 Manual Rewind Hose Reel, 200-foot/61-meter capacity
16-906 Electric Rewind Hose Reel, 200-foot/61-meter capacity

5
Service
4
Service
MAINTENANCE
ENGINE OIL
Change and add oil according to chart below based on air temperature at the time of operation. Do not over-

with recommended oils. Do not mix oil with gasoline.
SAE Viscosity Grades
HYDRAULIC OIL
1. Use SAE 10W-30 API Service SJ or higher motor oil.
  
  
4. After changing oil, run the machine for a few minutes. Check oil level and for leaks.
5. -
taminants. Check and service more frequently when operating in extremely cold, hot or dusty conditions.
  -
lem exists.
  
  

9. In extreme temperatures you can use straight weight oil. We recommend SAE 30W API Service SG
when hot (above 90°F (33°C)) and SAE 10W API Service SJ or higher when cold (below 32°F (0°C)
ambient temperature. Use either motor oil or hydraulic oil, but do not mix.
10. Oil being added to the system must be the same as what is already in the tank. 
as to which type you put in.
TIRE PRESSURE


WHEEL MOUNTING PROCEDURE
  󰀨
2. Block wheel on opposite corner.
3. Loosen nuts slightly on wheel to be removed.
4. Jack up machine being careful not to damage underside of machine.
5. Place wheel on hub lining up bolt holes.
  
hours thereafter.
7. Lower machine to ground and remove blocks and jack.
MAINTENANCE
Before servicing or making adjustments to machine, stop engine and remove
key from ignition.
Use all procedures and parts prescribed by the manufacturer's. Read the en-
gine manual before operation.
LUBRICATION
Use No. 2 General purpose lithium base grease and lubricate every 100 hours. The Spray Star 1200 has 7
lube points.
A. One on the rod end of hydraulic cylinder.
B. One on each the right and left spindles.
C. One on the reverse pedal.
D. One on each end of tie rod.
E. One on the forward pedal.
ELECTRICAL CONNECTIONS
Use dielectric grease on all electrical connections.
AIR CLEANER ON ENGINE
1. Unclip the two clips, remove the cover and pull out the element.
  
3. Clean out the inside of the body and cover.
4. Place the element into the body and put the cover back on..
Do not use petroleum solvents, e.g.., kerosene, which will cause cartridge to
deteriorate. Do not use pressurized air to clean cartridge. Pressurized air can
damage cartridge.

7
Service
6
Service
SERVICE CHART
Before servicing or making adjustments to the machine, stop engine, set park
break, block wheels and remove key from ignition.
Follow all procedures and ONLY use parts prescribed by the manufacturer.
Read the engine manual before maintenance.
󰀨
but as a supplement. You must adhere to the guidelines established by the manufacturer for warranty cover-
age. In adverse conditions such as dirt, mud or extreme temperatures, maintenance should be more frequent.
MAINTENANCE
BATTERY

any ignited object to come near the battery. When charging or working near battery, always shield your eyes
and always provide proper ventilation.
Battery cable should be disconnected before using “Fast Charge.”
Charge battery at 15 amps for 10 minutes or 7 amps for 30 minutes. Do not exceed the recommended
charging rate. If electrolyte starts boiling over, decrease charging.

1. Filling batteries in well-ventilated areas.
2. Wear eye protection and rubber gloves.
3. Avoid breathing fumes when electrolyte is added.
4. Avoid spilling or dripping electrolyte.
Battery Electrolyte is an acidic solution and should be handled with care. If
electrolyte is splashed on any part of your body, ush all contact areas imme-
diately with liberal amounts of water. Get medical attention immediately.
Use of booster battery and jumper cables. Particular care should be used
when connecting a booster battery. Use proper polarity in order to prevent
sparks.
TO JUMP START (NEGATIVE GROUNDED BATTERY):
1. Shield eyes.
2. Connect ends of one cable to positive (+) termi-

3. Connect one end of other cable to negative (-)
terminal of "good" battery (C).
4. Connect other end of cable (D) to engine block
on unit being started (NOT to negative (-) termi-
nal of battery)
To prevent damage to other electrical components on
unit being started, make certain that engine is at idle
speed before disconnecting jumper cables.
STORAGE
If the engine will be out of service for two or more months, use the following storage procedure.
1. Clean the exterior surfaces of the engine.
  
3. The fuel system must be completely emptied, or the gasoline must be treated with a stabilizer to prevent deteriora-
tion.
If you choose to use a stabilizer, follow manufacturers recommendations, and add the correct amount for the ca-
pacity of fuel system. Fill fuel tank with clean, fresh gasoline. Run engine for 2-3 minutes to get stabilized fuel into
󰀨
To empty the system, drain fuel tank and carburetor, or run engine until tank and system are empty.
4. Remove the spark plugs. Add one tablespoon of engine oil into each spark plug hole. Install plugs, but do not con-
nect the plug leads. Crank the engine two or three revolutions.
5. Store machine in a clean, dry place.
Maintenance Service Interval Maintenance Procedure
 Torque the wheel lug nuts. (64-74 ft/lb (87-100 Nm))

Before each use daily
Check the engine oil level.
󰀪

Check the tire pressure.

Inspect and clean the machine.
 Change Hydraulic Oil Filter.
Every 100 hours
1&2
Clean pre-cleaner.1

Replace spark plug .
Lubricate machine.
Clean or change remote air cleaner.

Service exhaust sytem.
Check belt tension .
Every 250 hours
Check engine valve clearance and adjust if necessary.
Check idle speed.
Clean battery terminals.

Torque the wheel lug nuts. (64-74 ft/lb (87-100 Nm))
Every 500 hours or yearly


1
2

Clean air cooling system.1

1In dusty conditions or when airborne debris is present, clean more often.
2

9
Service
8
Service
ADJUSTMENTS
WHEEL CREEP
"Creep" is when the engine is running and hydrostatic transmission is in neutral, but due to inadequate align-
ment, wheels still move. Do the following procedure to stop this motion.
  󰀨
2. In the engine compartment, the hydrostatic transmission
is on the left side. The shift arm (D) is under the pump and
comes out the side. The idler arm (B) has a bearing that
runs in the notch of the shift arm. Loosen bolt (A).
3. With engine running, move bearing (B) so it centers on the
shift arm (D) and 'wheel creep' stops.
4. Tighten all fasteners and test by using foot pedal linkage to
see that 'creep' is removed.
  󰀨
SPRAY PUMP WITH BELT
Located below the engine. The belt should have approximately
1/25/16 -18 x 11/4set screw located
on the foot of the pump mount.
PARK BRAKE

needed turn clevis on brake cable to adjust length of cable.
MASTER BOOM SWITCH (FOOT SWITCH)

󰀨
GROUND SPEED CONTROL (FOOT SWITCH))
The ground speed control does not work the same as an automotive type cruise. The ground speed control is

TO ENGAGE:
1. Flip rocker switch ‘On’ (green light).
2. Obtain desired speed with foot pedal.
3. Step on foot switch to lock speed.
4. Push foot switch again to disengage.
SPRAY BOSS CONTROL - ORANGE
Engages and disengages speed boss. Forward is engage and all the way back is disengage. When the lever
is engaged it sets a stop for the accelerator. The accelerator pedal must be used to maintain this speed. To
adjust speed use the knob on the end of the lever, counter clockwise increases speed and clockwise decreas-
es speed. Disengage the lever and you will have full accelerator pedal range.
END USER SERVICE CHART
Duplicate this page for routine use.
Maintenance Check Item For the week of:
Mon Tues. Wed. Thurs. Fri. Sat. Sun.
Check the Safety Seat Switch
Check Steering Operation
Check the fuel level
Check the engine oil level.


Check for unusual engine noises
Check the hydraulic oil level


Check the tire pressure
Check the Instrumentation
Inspect electrical system for frayed wires
Check park brake adjustment

Change oil.
Lubricate Machine
Ensure all warning decals are intact.
Areas of Concern
Inspection Performed by:
Item Date Information

11
Diagrams
10
Diagrams
WIRING PARTS LIST
REF# PART# DESCRIPTION QUANTITY
1 30-356 GPS Speedometer 1
2 12-804 Hour Meter 1
3 10-732 LED Light 1
4 Lights
   󰀨 
15-727 Rocker - No light 1
5 Cruise
15-726 Lighted Switch 1
15-732 Rocker - Green 1
6 Pump
15-726 Lighted Switch 1
15-731 Rocker - Amber 1
7 Left Boom
15-727 Rocker - No light 1
   󰀨 
8 Right Boom
   󰀨 
15-727 Rocker - No light 1
9 30-214 Boom Actuator 2
10 15-970 Spray Pump 1
11 33-480 Pressure Switch 1
12 77-207 Buzzer 1
8874 Female Bullet 1
8875 Male Bullet 2
8963 Heat Shrink 2
13 33-084 Magnetic Coil 1
14 76-636 Briggs & Stratton 35 HP Engine 1
15 76-327 Negative Battery Cable 1
16 Solenoid 1
17 75-518 Red Battery Cable 1
18 33-216 Battery 1
19 77-261 40 Amp Circuit Breaker 1
8977 Red Circuit Breaker Boot 1
20-733 10AMP Circuit Breaker 1
8877 Red Circuit Breaker Boot 1
20 14-292 Seat Switch 1
21 13-488 Key Switch 1
22 20-730-01 GPS Antenna (part of speedometer) 1
23 32-576 USB 1
24 50-359 Oil Temperature Light 1
25 30-042-06 Relay 2
26 33-509 Master Boom Switch 1
27 76-471 Electric Fuel Pump 1
28 8931-20 10GA White Wire 1
8928 5/16 Ring Terminal 1
8912 3/16 Ring Terminal 1
8963 Heat Shrink 2
29 8919-26 10GA Red Wire 1
8928 5/16 Ring Terminal 1
8912 3/16 Ring Terminal 1
8963 Heat Shrink 2
30 33-271 Fuse Panel 1
15-941 Wire Harness 1
Color Code Chart
Bl Blue
Br Brown
Y Yellow
G Green
O Orange
R Red
B Black
GY Gray
W White
WIRING DIAGRAM
Use dielectric grease on all electrical connections.

13
Diagrams
12
Diagrams
HYDRAULIC DIAGRAM HYDRAULIC DIAGRAM PARTS LIST
REF# PART# DESCRIPTION QUANTITY
1 15-624 Cooler 1
2 15-982 Hydraulic Hose, 35" 1
3 15-946 Hydraulic Hose, 74" 1
4 15-301 Orbital 1
5 10-671 Hydraulic Hose, 65" 2
6 15-839 Hydraulic Cylinder 1
15-839-01 Seal Kit 1
7 15-945 Hydraulic Hose, 76.5" 1
8 76-638 Hydrostatic Pump 1
9 76-197 Gear Pump 1
10 15-682 Hydraulic Hose, 463/4" 2
11 20-656 Tube Assembly 4
12 76-238 Wheel Motor 2
13 34-057 Tee 2
14 8832-29 3/4" Suction Hose x 29" 1
18-040 Hose Clamp 2
15 8832-30 3/4" Suction Hose x 30" 1
18-040 Hose Clamp 2
16 60-473 Hydraulic Oil tank 1
17 8917-16 3/8" Suction Hose x 16" 1
18-040 Hose Clamp 2
18 26-016 Oil Filter 1
23-031 Replacement Filter 1
19 15-948 Hydraulic Hose, 16.5" 1
20 15-981 Hydraulic Hose, 32" 1
PUMP DISPLACEMENT
76-638 Hydrostatic Pump
Displacement Variable to 1.44 in3/R (23.6 cm3/R)
22.44 gpm (84.94 lpm) at 3600 rpm
Max Operating Speed 3600 rpm
Rated Pressure 3000 psi (206.8 bar)
Max Pressure 5000 psi (344.7 bar)
Max Inlet Vacuum 6 in Hg (.203 bar)
Max Inlet Temperature 225°F (107°C)
Max Allowable Case Pressure 25 psi (1.72 bar)
76-197 Gear Pump
Displacement .40 in3/R (6.6 cm3/R) 6.23 gpm (25.39 lpm)
Over tightened ttings will result in crushing the cone which will create a
leak.

14
Parts
MAIN DRAWING

Parts
15
BODY & FRAME PARTS LIST
REF# PART# DESCRIPTION QUANTITY
1 10-678 Reverse Pedal 1
2 10-677 Forward Pedal 1
3 15-925 Main Frame 1
4 10-663 RH Front Fender 1
5 16-857 Front Tire and Wheel 2
16-857-01 Tire, 20 x 10.00 - 10NHS 4 Ply 2
42-161-02 Wheel 2
6 10-683 Side Control Arm 1
10-684 Control Panel 1
7 20-659 Mud Flap 4
8 60-106 Park Brake Handle 1
9 15-781 Drink Cup Holder 1
10 76-198-03 Seat Belt 1
11 15-963 Tailpipe 1
12 15-962 Tailpipe Guard 1
13 20-812 Front Tank Strap 1
14 16-225 Rear TIre and Wheel 2
16-225-01 Tire, 24 x 13.00 - 12NHS 4 Ply 2
16-225-02 Wheel 2
15 10-168 Rear Fender 2
16 20-811 Rear Tank Strap 1
17 17-615 Boom Support Tube 2
18 16-557 Square Cap 2
19 20-802 200 Gallon Spray Tank 1
16-169 Strainer Basket 1
20 15-964 Air Gap Filler 1
21 16-953 Lid 1
16-953-01 Gasket for Lid 1
22 10-639 Lid Stop 1
23 15-922 Roll Bar 1
24 15-936 Engine Hood 1
25 15-934 Back Panel 1
26 14-294 Seat kit 1
10-706 Arm Rests 1
27 10-120 Speed Boss Handle 1
28 20-057 Steering Wheel 1
20-129 Center Steering Wheel Cap 1
29 10-732 LED Head Light 1
30 10-662 LH Front Fender 1
31 10-680 Seat Frame 1
32 10-705 Foot Rest 1

Parts
17
16
Parts
ENGINE HOOD & ROLL BAR DRAWING ENGINE HOOD AND ROLL BAR PARTS LIST
REF# PART# DESCRIPTION QUANTITY
1 15-940 RH Fender Brace 1
15-939 LH Fender Brace (not shown) 1
2 20-659 Mud Flap 2
3 HBC-516-18-100 Carriage Bolt, 5/16 -18 x 1 4
HNFL-516-18 Flange-Loc Nut, 5/16 - 18 4
4 HB-14-20-075 Hex Bolt, 1/4-20 x 3/46
HNFL-14-20 Flange-Loc Nut, 1/4- 20 6
5 HWF-14-150 Fender Washer, 1/4 x 11/26
6 HB-12-13-175 Hex Bolt, 1/2- 13 x 13/410
HW-12 Flat Washer, 1/210
HNTL-12-13 Lock Nut, 1/2- 13 10
7 15-935 Seat Belt Bracket 2
HB-12-13-150 Hex Bolt, 1/2- 13 x 11/24
HNTL-12-13 Lock Nut, 1/2- 13 4
8 15-922 Roll Bar 1
9 15-013 Rubber Bumper 2
HNFL-14-20 Flange-Loc Nut, 1/4- 20 2
10 15-952 RH Hood Stand 1
11 15-936 Engine Hood 1
12 HSTP-516-18-075 Truss Head Screw, 5/16 -18 x 3/44
HNFL-516-18 Flange-Loc Nut, 5/16 - 18 4
13 15-951 LH Hood Stand 1
14 32-695 Adjustable Hinge 2
15 HSM-10-32-063 Machine Screw, 10-32 x 5/88
HNFL-10-32 Flange-Loc Nut, 10 - 32 8
16 15-934 Back Panel 1
    1/4Sheet
17 HB-38-16-075 Hex Bolt, 3/8-16 x 3/42
HNFL-38-16 Flange-Loc Nut, 3/8-16 2
18 hb-38-16-125 Hex Bolt, 3/8- 16 x 11/41
HNTL-38-16 Lock Nut, 3/8- 16 1
19 HB-38-16-150 Hex Bolt, 3/8- 16 x 11/21
HNTL-38-16 Lock Nut, 3/8- 16 1
20 15-931 Fuel Pump mount 1
76-471 Fuel Pump 1

Parts
19
18
Parts
CONTROL PANEL AND STEERING PARTS LIST
REF# PART# DESCRIPTION QUANTITY
1 HSM-10-32-063 Machine Screw, #10 -32 x 5/8 2
2 HW-10 Flat Washer, #10 2
3 10-704 Steering Box Cover 1
4 HB-38-16-100 Hex Bolt, 3/8-16 x 1 4
HWL-38 Lock Washer, 3/84
5 20-057 Steering Wheel 1
6 20-129 Steering Wheel Cap 1
7 10-711 Ball Bearing 1
8 10-698 Steering Column 1
9 10-732 LED Head Light 1
HSM-10-32-063 Machine Screw, #10-32 x 5/82
HWL-10-32 Lock Washer, #10 2
10 10-682 Steering Box 1
11 HBC-516-18-100 Carriage Bolt, 5/16 - 18 x 1 4
HNFL-516-18 Flange-Loc Nut, 5/16 - 18 4
12 10-683 Side Control Arm 1
13 30-356 GPS Speedometer w/Connectors 1
14 50-359 Oil Warning Indicator Light 1
8853 Female Spade Connector 1
8958 Male Spade Connector 1
15 HSM-10-32-100 Machine Screw, #10-32 x 1 4
HNFL-10-32 Flange-Loc Nut, #10-32 4
16 10-684 Control Panel 1
17 13-488 Ignition Switch 1
18 LED Head Light
15-727 Rocker 1
15-729 Panel Mount Middle 1
   󰀨 
19 Spray Pump
15-731 Amber Rocker 1
15-729 Panel Mount Middle 1
15-726 Lighted Switch 1
20 Cruise Control
15-732 Green Rocker 1
15-726 Lighted Switch 1
15-725 Panel Mount End 1
21 45-118 Throttle Cable 1
22 12-804 Hour Meter 1
23 77-207 Buzzer 1
8875 Male Bullet 1
8874 Female Bullet 1
8963 HEat Shrink 2
24 10-657 Decal, Control Panel 1
25 32-576 Dual USB Power Charger 1
26 RH and LH Booms
15-725 Panel Mount End 1
15-729 Panel Mount Middle 1
15-727 Rocker 2
   󰀨 
27 HRR-075 Retaining Ring, 3/4" 1
28 10-708 Splined Steering Shaft 1
29 HBM-6-1-16 Metric Bolt, #6 - 1 x 16 4
30 10-689 Orb Adapter 1
31 15-301 Orbtirol 1
32 18-169 3/8 Adapter Fitting 4
33 HB-38-16-100 Hex Bolt, 3/8-16-100 4
HNFL-38-16 Flange-Loc Nut, 3/8 -16 4
34 HRP-14-150 Roll Pin, 1/4x 11/21
CONTROL PANEL AND STEERING DRAWING

Parts
21
20
Parts
FOOT PEDAL LINKAGE PARTS LIST
REF# PART# DESCRIPTION QUANTITY
1 HSTP-516-18-100 Truss Head Screw,5/16 - 18 x 1 7
HNTL-516-18 Lock Nut 5/16 - 18 7
2 10-705 Foot Rest 1
3 33-509 Cruise Control Foot Switch 1
4 21-462 Ball Joint, 5/16 -24 2
HN-516-24 Hex Nut, 5/16 - 24 2
HWL-516 Lock Washer, 5/16 2
5 10-598 Connector Rod 2
HN-516-24 Hex Nut, 5/16 - 24 4
6 11-100 Yoke,
5/16 - 24 4
7 HCP-516-100 Clevis Pin, 5/16 x 1 4
8 45-022 Molded Foot Pedal 2
9 HBFL-516-18-075 Flange Whiz-loc Bolt, 5/16 -18 x 3/42
HNFL-516-18 Flange Whiz-loc Nut, 5/16 -18 2
10 HP-18-100 Cotter Pin, 1/8x 1 5
11 HMB-12-14 Machine Bushing, 1/2x 14GA 2
12 HN-38-24 Hex Nut, 3/8- 24 6
13 15-924 Pedal Relay 1
14 21-173 Ball Joint, 3/8 -24 2
15 10-674 Pedal Mount 1
16 10-677 Forward Pedal Assembly 1
76-128 Bushing 2
HG-14-28-180 Grease Zerk 1
17 10-678 Reverse Pedal Assembly 1
76-128 Bushing 2
HG-14-28-180 Grease Zerk 1
18 HB-14-20-075 Hex Bolt, 1/4 - 20 x 3/41
HNFL-14-20 Flange Whiz-loc Nut, 1/4- 20 1
19 10-673 Pedal Pivot 1
20 15-926 Control Link 1
21 15-923 Control Relay 1
22 52-133 Brake Rod 1
23 HCP-38-113 Clevis Pin, 3/8x 11/82
24 21-351 Linkage Yoke, 3/8 -24 2
25 20-652 Shift Arm 1
26 15-927 Speed Boss Arm 1
27 HB-58-11-400 Hex Bolt, 5/8-11x 4 1
HMB-58-14 Machine Bushing, 5/8x 14GA 3
28 33-084 Magnetic Coil 1
29 HN-58-11 Hex Nut, 5/8-11 2
HWL-58 Lock Washer, 5/81
30 10-658 Speed Boss Cable 1
31 10-120 Spray Boss Handle 1
33 HB-516-18-200 Hex Bolt, 5/16 -18 x 2 2
HNTL-516-18 Lock Nut, 5/16 - 18 2
34 HCP-14-075 Clevis Pin, 1/4x 3/41
HP-18-100 Cotter Pin, 1/8x 1 1
35 20-649 Dampner 1
36 26-034 Ball Stud 2
HNFL-10-32 Flange Whiz-loc Nut, #10- 32 2
FOOT PEDAL LINKAGE DRAWING

Parts
23
22
Parts
FRONT AXLE PARTS LIST
REF# PART# DESCRIPTION QUANTITY
1* 33-073-02 Dust Cap 2
2 HNAR-100-14 Slotted Jam Nut, 1 - 14 2
HP-18-150 Cotter Pin, 1/8- 11/22
3* 11-043 Bearing 4
4 80-019 Hub (includes * items ) 2
5* 11-041 Oil Seal 2
6 HMB-100-10 Machine Bushing, 1 x 10GA 2
7 20-617 Shock Absorbers 2
8 HNA-100-14 Slotted Nut, 1 - 14 2
HP-18-150 Cotter Pin, 1/8- 11/22
9 HMB-100-14 Machine Bushing, 1 x 14GA 2
10 20-555 U-bolt 4
HNTL-12-13 Lock Nut, 1/2- 13 8
11 20-740 Leaf Spring 2
12 HCP-58-175 Clevis Pin, 5/8- 13/41
HP-18-100 Cotter Pin, 1/8x 1 1
13 18-168 90° Elbow 2
14 15-839 Hydraulic Cylinder 1
15-839-01 Seal Kit 1
16 HNJ-58-18 Jam Nut, 5/8- 18 3
17 HB-58-11-250 Bolt,
5/8 - 11 x 21/23
18 18-154 Rod End 3
HG-14-28-180 Grease Fitting, 1/4 - 28 x 180° 3
19 HMB-58-14 Machine Bushing, 5/8x 14GA 6
20 30-251 Bushing (pressed in mainframe) 2
21 60-268 Stud,
1/2- 20 x 15/16 10
22 10-582 Spindle 2
18-035 Bushing (part of Spindle; 2 per) 4
HG-14-28-45 Grease Fitting, 1/4- 28 x 45° 2
23 16-076 King Pin 2
24 20-538 Spring Mount 2
25 HNTL-58-11 Lock Nut, 5/8- 11 3
26 HB-916-18-325 Hex Bolt, 9/16 - 18 x 3 1/46
HNTL-916-18 Lock Nut, 9/16 - 18 6
27 15-930 Shackle 4
28 10-583 Steering Link 1
29 10-629 Front Axle 1
FRONT AXLE DRAWING

Parts
25
24
Parts
OIL AND FUEL TANK PARTS LIST
REF# PART# DESCRIPTION QUANTITY
1 60-213 Strainer 1
2 18-140 Street Elbow 2
3 18-249 Barb Fitting 2
4 18-093 Straight Tee 1
5 60-473 Oil Tank 1
6 75-792 Tank Hold Down 3
7 HB-516-18-150 Hex Bolt, 5/16 - 18 x 11/23
HW-516 Flat Washer, 5/16 6
HNFL-516-18 Flange Whiz-loc Nut, 5/16 - 18 3
8 13-747 Filler Breather 1
9 13-586-01 Cap Gasket 1
10 13-586-03 Filler Neck 1
HSM-10-32-063 Machine Screw, 10-32 x 5/86
HWL-10 Lock Washer, #10 6
11 8-603 Battery Hold Down - Rubber Strap 1
12 13-586-02 Bottom Gasket 1
13 33-216 Battery 1
14 HB-14-20-075 Hex Bolt, 1/4- 20 x 3/42
HW-14 Flat Washer, 1/42
HWL-14 Lock Washer, 1/42
15 15-925 Main Frame 1
16 8800-48 Fuel Line, 1/4" x 48" 1
18-186 Hose Clamp 2
17 20-721 1.8l Carbon Canister 1
18 8800-70 Fuel Line, 1/4" x 70" 1
18-186 Hose Clamp 2
19 42-814-05 Rollover Valve 1
42-814-06 Valve Grommet 1
20 8800-10 Fuel Line, 1/4" x 10 1
18-186 Hose Clamp 2
21 50-403 In-line Fuel Filter 1
22 8800-14 Fuel Line, 1/4" x 14 1
18-186 Hose Clamp 2
23 18-420 45° Hose Barb 2
24 15-931 Fuel Pump Mount 1
25 76-471 Electric Fuel Pump 1
26 8800-29 Fuel Line, 1/4" x 29 1
18-186 Hose Clamp 2
27 20-692-01 Top Draw 1
42-814-07 Top Draw Grommet 1
28 20-694 Cap 1
29 20-692-02 Fuel Gauge 1
20-692-03 Grommet 1
30 20-692 10 Gallon Gas Tank 1
31 HB-516-18-100 Hex Bolt, 5/16 - 18 x 11/22
HNFL-516-18 Flange Whiz-loc Nut, 5/16 - 18 2
32 23-143 Connector 1
33 18-008 Pipe Thread Reducer 1
34 26-016 Oil Filter 1
23-031 Replacement Filter 1
35 18-243 Male Connector 1
36 23-142 Connector 1
37 23-184 Fitting 1
OIL AND FUEL TANK DRAWING

Parts
27
26
Parts
SEAT PANEL PARTS LIST
REF# PART# DESCRIPTION QUANTITY
1 HSTP-516-18-075 Truss Head Screw, 5/16 -18 x 3/42
HNFL-516-18 Flange-Loc Nut, 5/16 - 18 2
2 15-934 Back Panel 1
    
3 14-294 Seat Kit 1
14-292 Seat Switch 1
14-800 Seat Rail 1
HB-516-18-125 Hex Bolt, 5/16 - 18 x 11/44
HW-516 Flat Washer, 5/16 4
HWL-516 Lock Washer, 5/16 4
HN-516-18 Hex Nut, 5/16 - 18 4
4 10-706 Arm Rest Kit 1
5 10-714 Seat Panel 1
6 27-055 Hinge 2
7 HSMFCS-10-32-050 Machine Screw, #10-32-1/212
HNFL-10-32 Flange-Loc Nut, #10-32 12
8 10-120 Speed Boss Handle 1
9 76-198-03 Seat Belt 1
10 13-747 Filler Breather 1
60-473 Oil Tank 1
11 10-662 LH Front Fender 1
12 80-020 Choke Cable 1
13 HSDPS-14-100 Pan Head Drill Screw, 1/4x 1 8
14 15-954 LH Control Panel 1
15 16-857 Tire and Wheel 2
16-857-01 Tire, 20 x 10 - 10NHS 4 Ply 2
42-161-02 Wheel 2
16 15-925 Main Frame 1
17 10-680 Seat Frame 1
18 15-953 RH Control Panel 1
19 10-694 RH Panel Cover 1
20 10-663 RH Front Fender 1
21 15-781 Drink Cup Holder 1
22 20-659 Mud Flap 2
23 15-940 RH Fender Brace 1
15-939 LH Fender Brace (not shown) 1
HBC-516-18-100 Carriage Bolt, 5/16 -18 x 1 4
HNFL-516-18 Flange-Loc Nut, 5/16 - 18 4
24 HB-14-20-075 Hex Bolt, 1/4-20 x 3/46
HNFL-14-20 Flange-Loc Nut, 1/4- 20 6
25 HWF-14-150 Fender Washer, 1/4 x 11/26
26 60-106 Park Brake Handle 1
27 15-935 Seat Belt Bracket 2
HB-12-13-150 Hex Bolt, 1/2- 13 x 11/24
HNTL-12-13 Lock Nut, 1/2- 13 4
28 50-081 Rubber Bumper 2
HNTL-38-16 Lock Nut, 3/8- 16 2
29 10-697 Seat Prop Rod 1
HW-38 Flat Washer, 3/82
HP-18-075 Cotter Pin, 1/8x 3/42
30 15-922 Roll Bar 1
HB-12-13-175 Hex Bolt, 1/2- 13 x 13/48
HW-12 Flat Washer, 1/28
HNTL-12-13 Lock Nut, 1/2- 13 4
31 33-271 Fuse Panel 1
32 20-730-01 Speedometer Speed Sensor 1
SEAT PANEL DRAWING

Parts
29
28
Parts
PUMP PARTS LIST
REF# PART# DESCRIPTION QUANTITY
1 15-944 Engine Plate 1
2 76-465 Pump Coupling Complete 1
76-466 7/8Coupling Half 1
76-467 11/8Coupling Half 1
76-468 Sleeve M42 1
3 15-774 Pump Mount 1
HB-38-16-125 Hex Bolt, 3/8- 16 x 11/42
HW-38 Flat Washer, 3/82
HNTL-38-16 Nylon Lock Nut, 3/8-16 2
4 HB-38-16-150 Hex Bolt, 3/8- 16 x 11/22
HW-516 Flat Washer, 5/16 2
HNTL-38-16 Nylon Lock Nut, 3/8- 16 2
5 18-204 Elbow 1
6 23-130 Elbow 1
7 18-133 Hose Barb 2
8 18-241 Straight Thread Connector 1
9 76-638 Hydrostat Pump 1
23-145 O-ring 1
10 32-022 Straight Thread Elbow 1
11 76-197 Gear Pump 1
HB-38-16-125 Hex Bolt 3/8- 16 X 11/42
HNFL-38-16 Flange Whiz-loc Nut, 3/8- 16 2
12 23-133 Adjustable Elbow, 90° 1
13 42-537 Spade Hex Bolt, 3/8" 1
14 21-445 Spring 1
15 15-876 Spring Mount 1
16 15-702 Adapter 1
17 20-652 Shift Arm 1
HSSHS-14-20-025 Set Screw, 1/4 - 20 x 1/41
18 HB-38-16-175 Hex Bolt, 3/8- 16 x 13/41
HW-38 Flat Washer, 3/85
HN-38-16 Hex Nut, 3/8- 16 1
HWL-38 Lock Washer, 3/81
19 20-594 Guide Disc 2
20 14-266 Ball Bearing 1
21 18-270 Oilite Bushing 1
23 HB-12-13-300 Hex Bolt, 1/2- 13 x 3 1
HN-12-13 Hex Nut, 1/2- 13 2
HMB-12-14 Machine Bushing, 1/2x 14GA 2
HWL-12 Lock Washer, 1/21
24 15-854 Tensioner Arm 1
HG-14-28-180 Grease Fitting, 1/4- 28 x 180° 1
25 15-928 Cable Support 1
26 15-938 Spray Pump Adjuster (threaded) 1
27 15-943 Spray Pump Mount 1
PUMP DRAWING

Parts
31
30
Parts
ENGINE AND EXHAUST PARTS LIST
REF# PART# DESCRIPTION QUANTITY
1 50-403 In-line Fuel Filter 1
   󰀪 
HB-14-20-038 Hex Bolt, 1/4- 20 x 3/82
HW-14 Flat Washer, 1/4
HNFL-14-20 Flange Whiz-loc Nut, 1/4- 20 2
3 76-636 Engine, Briggs & Stratton 35HP 1
76-487 Engine Oil Filter 1
21-161 Wire Block 1
18-118 Pipe Plug 1
4 76-395-04 Cyclonic Air Cleaner 1
76-395-01 Air Cleaner Cartridge 1
76-395-02 Safety Filter Cartridge 1
5 15-955 Heat Shield 1
   󰀪 
7 15-963 Tailpipe 1
HB-516-18-200 Hex Bolt, 5/16 - 18 x 2 1
HNFL-516-18 Flange Whiz-loc Nut 5/16 - 16 1
8 76-638 Hydrostat Pump 1
76-197 Gear Pump 1
9 15-962 Tailpipe Guard 1
HB-516-18-075 Hex Bolt, 5/16 - 18 x 3/44
HNTL-516-18 Nylon Lock Nut, 5/16 - 18 4
10 HB-12-13-300 Hex Bolt, 1/2- 13 x 3 3
HW-58 Flat Washer, 5/83
HW-12 Flat Washer, 1/23
11 HB-516-18-200 Hex Bolt, 5/16 - 18 x 2 1
HNFL-516-18 Flange Whiz-loc Nut 5/16 - 16 1
12 15-961 Insulator Mount 1
13 52-124 Rubber Insulator 1
14 15-925 Main Frame 1
15 60-107 Rubber Insulator 6
16 15-774 Pump Mount 1
17 HB-516-18-200 Hex Bolt, 5/16 - 18 x 2 4
HW-516 Flat Washer, 5/16 4
HNTL-516-18 Nylon Lock Nut, 5/16 - 18 4
18 60-168 Spacer 3
19 76-465 Pump Coupling Complete 1
20 15-944 Engine Plate 1
21 45-154 Spacer 2
22 HLC-A-58 Loom Clamp 2
HB-516-24-075 Hex Bolt, 5/16 -24 x 3/42
HWL-516 Lock Washer, 5/16 2
ENGINE AND EXHAUST DRAWING

Parts
33
32
Parts
SPRAY PUMP PARTS LIST
REF# PART# DESCRIPTION QUANTITY
1 16-156 Elbow 2
2 18-372 3-Way Valve 1
18-372-01 T-Handle 1
3 16-180 Quick Coupler Male 1
4 16-935 Quick Coupler Cap 1
5 16-161 Fitting 2
6 8897-19 Discharge Hose, 11/4" x 19" 1
18-222 Hose Clamp 2
7 16-825 Hex Bushing 1
8 33-480 Pressure Switch 1
9 15-970 Spray Pump 1
10 18-509 Straight Thread Connector 2
11 15-624 Oil Cooler 1
12 15-929 Upper Cooler Mount 1
13 HB-14-20-075 Hex Bolt, 1/4- 20 x 3/46
HW-14 Flat Washer, 1/46
HNFL-14-20 Flange Lock Nut, 1/4- 20 6
14 18-390 Tee 1
15 15-703 Pulley 1
16 15-943 Pump Mount 1
17 HB-38-16-125 Hex Bolt, 3/8- 16 x 11/42
HW-38 Flat Washer, 3/82
18 15-944 Engine Plate 1
19 76-466-01 Stub Shaft (comes with engine) 1
20 76-636 Briggs & Stratton 35 HP Engine 1
76-487 Engine Oil Filter 1
21 10-389 Plug 1
22 16-869 Belt 1
23 16-880 Nipple 1
24 HB-38-16-150 Hex Bolt, 3/8- 16 x 11/22
HW-38 Flat Washer, 3/82
HNTL-38-16 Nylon Lock Nut, 3/8- 16 2
25 15-938 Spray Pump Adjuster (threaded) 1
SPRAY PUMP DRAWING