Smithco V-STAR 94-201 User manual

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TABLE OF CONTENTS
TITLE PAGE
Service
Smithco V-Star …………………………………………………………3
Service Chart……………………………………………………………4
End Users Service Chart………………………………………………5
Engine……………………………………………………………………6
Blade Replacement…………………………………………………….7
Storage…………………………………………………………………..8
Parts
94-201& 94-401 Drawing……………..……………………………….9
94-201 & 94-401 Parts List…………….……………………………..10-12
940-128 Transaxle Drawing…………………………………………..13-14
940-128 Transaxle Parts List………………………………….………15-16

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SMITHCO V-STAR
The SMITHCO V-STAR is a field developed tool designed to condition the surface of putting
greens, lawn bowling greens, and tee boxes.
The V-STAR is built of the finest and heaviest material utilized on each part to insure longevity.
The frame is fabricated out of ten gauge steel to provide weight to the machine and prevent
warping. The steering has been especially engineered for operator comfort to alleviate fatigue
during prolonged use.
Before placing the V-STAR into service it must be serviced.
Operator familiarization should be conducted before use of the V-STAR on the greens. Improper
handling of the V-STAR could cause damage to the turf. Read Operator’s Manual before using
this unit on the greens.
Each Golf Course Superintendent should plan a cutting pattern of his greens.
The V-STAR should be lubricated frequently with any grade of machine oil at all moving joints,
and the bearings that are furnished with grease fittings should be greased with any good grade
Lithium or equivalent water repellent grease. The transaxle uses 3w nondetergent oil.
Good maintenance and regular servicing will insure that longevity of your SMITHCO V-STAR.
Support is readily available from your local distributor or SMITHCO.

SERVICE CHART
Before servicing or making adjustments to the machine, stop
engine, set park brake, block wheels and remove key from ignition.
Follow all procedures and ONLY use parts prescribed by the
manufacturer. Read the engine manual before maintenance.
Daily As Required 100 Hours 200 Hours 250 Hours 300 Hours 400 Hours Every 500 Hours/Yearly
§Engine Oil C R R R R R
Engine for Leaks and Loose Parts C C C C C C
Air Cleaner (Paper Element) C C C C C R
== Spark Plugs R C C R
Idle Speed C C
Belts C C C
* Tire Pressure C C C C C C
Fuel Level C C
Fuel Filter R R
Battery Electrolyte Level C C C C C
Clean Battery Terminals C C
=Torque Lug Nuts C C C
Lubricate C C C C C
C = Check or Clean at specified intervals
R = Replace at specified intervals
* Tire pressure: 5 psi (0.35 bar)
=Torque tire nuts after the first 10 hours and every 200 hours there after (64 to 74 ft/lb
(87-100 NM)
§ Change oil and filter after first 5 hours.
== Gap .03 (.76 mm) Torque to 18-22 ft/lb (24-30 Nm)
Clean more often under dusty conditions or when airborne debris is present, replace air
cleaner
parts, if very dirty.
The suggested maintenance checklist is not offered as a replacement for the manufacturer’s engine
manual but as a supplement. You must adhere to the guidelines established by the manufacturer for
warranty coverage. In adverse conditions such as dirt, mud or extreme temperatures, maintenance
should be more frequent
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END USER’S SERVICE CHART
Daily As Required 100 Hours 200 Hours 250 Hours 300 Hours 400 Hours Every 500 Hours/Yearly
§Engine Oil
Engine for Leaks and Loose Parts
Air Cleaner (Paper Element)
== Spark Plugs
Idle Speed
Belts
*TirePressure
Fuel Level
Fuel Filter
Battery Electrolyte Level
Clean Battery Terminals
=Torque Lug Nuts
Lubricate
C = Check or Clean at specified intervals
R = Replace at specified intervals
* Tire pressure: 5 psi (0.35 bar)
=Torque tire nuts after the first 10 hours and every 200 hours there after (64 to 74 ft/lb
(87-100 NM)
§ Change oil and filter after first 5 hours.
== Gap .03 (.76 mm) Torque to 18-22 ft/lb (24-30 Nm)
Clean more often under dusty conditions or when airborne debris is present, replace air
cleaner
parts, if very dirty.

ENGINE
Change and add oil according to chart below. Do not overfill. Use a high quality detergent oil.
Use no special additives with recommended oils. Do not mix oil with gasoline.
SAE VISCOSITY GRADES
Starting Temperature Range Anticipated Before Next Oil Change
NOTE: Use of multi-viscosity oils (10W-30, etc.) will result in increased oil consumption. Check
oil level more frequently if using these types of oils.
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BLADE REPLACEMENT
1. Remove blade assembly from unit.
2. Once blade assembly is out, starting at the left side of the assembly remove the 2-bolt
flanged bearing and then loosen 1” nut and remove.
3. At this time, it is very important that you look at the arrangement of the blades and how
they are aligned on the shaft before removing.
4. Remove all blades and spacers from the shaft.
5. Now the new blades can be installed on shaft. Make sure that the small hole on the
blade is rotated one turn each time to rotate blade as per drawing above. Note: Make
sure the rotations of the blades are going forward with the unit.
6. After blades and spacers have been installed on the shaft and before tightening down
locknut, you should use a liquid locktite on the threads to ensure nut from backing off.
7. Place blade assembly back on unit and secure. When engaging, always test blade
alignment at very low rpm.
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STORAGE
When storing, remove the key from the key switch to avoid unauthorized persons from operating
machine.
1. Before storing, clean machine thoroughly.
2. Check bolts and nuts, tighten as necessary.
3. Make all repairs that are needed and remove any debris.
4. Remove the battery, adjust the electrolyte level and recharge it. Store the battery in a
dry, dark place.
5. Store in a clean and dry area, but NOT near a stove, furnace or water heater which uses
a pilot light or any device that can create a spark.
6. Engines stored over 30 days need to be protected or drained of fuel to prevent gum from
forming in a fuel system or on essential carburetor parts. Check the engine manual and
follow the instructions for the storage of the engine.

94-201 & 94-401 V-STAR DRAWING
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94-201 & 94-401 V-STAR PARTS LIST
REF# PART# DESCRIPTION QTY.
1 44-763 Parking Brake Lever 1
2 940-234 Engagement Lever Mounting Plate 1
3 44-001 Control Cable 1
4 730-220 Actuator Switch 1
5 932-071 Key Switch 1
6 720-011 Handle Grip 2
7 940-215 Handle Bar Assembly 1
8 940-130 Wiring Harness f/94-201 Vanguard 1
8 940-131 Wiring Harness f/94-401 Honda 1
9 44-715 Throttle Cable 1
11 730-052 Spacer ¾” x ½” 1
13 940-237 Caster Bracket 1
14 940-240 Shifter Handle 1
15 932-022 Seal 2
16 940-241 Shift Cable 1
17 40-168 Cotter Pin 1/8” x 1” 2
18 940-216 Actuator Mount 1
19 88-021 Clevis Pin 1/2” x 2 1/2” 2
20 400-307 Hitch Pin #16 2
21 732-117 Actuator 12V / 4” Stroke/1000# 1
22 940-204 Actuator Shaft 1
23 940-136 ½” Roll Pin 2
24 940-229 1” Spacer 2
25 940-205 Lift Arm 2
26 940-211 Connecting Arm 2
27 720-004 1” Bearing 5
28 940-135 Roll Pin 3/8” x 1 ½” 2
29 940-112 Height Adjustment Knob 1
30 940-113 Height Adjustment Lock Handle 1
31 940-112-1 Height Adjustment Bolt 1
32 940-207 Height Adjustment Arm 1
33 940-208 Height Adjustment Roller 2
34 940-206 Height Adjustment Shaft 1
35 940-213 Upright Handle Right 1
36 940-214 Upright Handle Left 1
37 940-220 Handle Bracket Right 1
38 940-221 Handle Bracket Left 1
39 940-203 Lift Assembly 1
40 940-239 Rear Axle Assembly 1
41 400-025 1” Bolt 2
42 400-203 3/8” Washer 2

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94-201 & 94-401 PARTS LIST (continued)
REF# PART# DESCRIPTION QTY.
43 932-023 Bearing 2
44 940-238 Rear Caster 1
45 44-023 Caster Axle 1
46 40-166 Machine Bushing 5/8” x 14GA 1
47 29-597 Caster Wheel 2
48 400-017 Bolt 3/8” x 2” 2
49 400-116 3/8” Lock Nut 2
50 940-005 Stop Pin 2
51 940-129 Stop Pin Spring 2
52 940-200 Frame 1
53 940-118 7/8” Bearing 2
54 940-114 6945 Belt 45” 2
55 940-109 7/8” Bushing w / 3/16” Key 1
56 940-107 Pulley Sheave 2
57 940-139 Pulley Guard 1
58 940-002 1” Locknut 2
59 940-003 Shaft Washer 2
60* 940-120 1mm Blade 15
940-121 2mm Blade 15
940-122 3mm Blade 15
61 940-123 Spacer 1” PVC 14
62 940-001 Hex Blade Shaft 1
63 940-235 Cover Plate 1
64 940-117 Belt Guard 1
65 940-137 Belt Guard Shaft 1
66 940-138 Belt Guard Bracket 2
67 940-126 7/16” x 7” FT Bolt 1
68 709-202 Pulley Bushing 1” SH1 1
69 940-231 Spacer 1
70 709-212 Pulley BS30x1” 1
71 940-230 Spacer 1
72 44-762 Idler Pulley 1
73 709-602 Belt 3310 1
74 940-212 Shaft Mounting Bracket 1
75 940-004 Extension Shaft 1
76 44-716 Idler Pulley 1
77 940-209 Reel Engagement Shaft 1
78 702-139 5/8” Set Collar 1
79 940-223 Shift Engagement Arm 1
80 940-210 Engagement Shaft Bracket 1
81 940-111 BS30 x 7/8 Pulley w/ 7/32” Key 1
82 940-127 Gear Box 1
83 940-119 BK30 x 7/8 Pulley w/ 3/16” Key 1

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94-201 & 94-401 PARTS LIST (continued)
REF# PART# DESCRIPTION QTY.
84 44-762 Idler Pulley 1
85 709-196 Belt 3300 1
86 940-007 3/4” Clip 2
87 940-006 Axle Hub 2
88 1088 3/16” x 1” Key 2
89 940-128 Hydraulic Transaxle 1
90 940-222 Shift Arm 1
91 2774 Wheel & Tire 2
92 1187 Lug Nut 8
93 940-226 Neutral Arm 1
94 940-227 Neutral Rod 1
95 940-227-1 Neutral Knob 1
96 40-168 1/8” x 1” Cotter Pin 1
97 940-201 Front Cover 1
98 720-074 Battery Box 1
99 720-080 Battery Hold Down 1
100 720-076 Battery 1
101 940-140 Battery Wire (Positive) 1
102 940-141 Battery Wire (Negative) 1
103 940-116 13 hp Vanguard Engine f/ 94-201 1
103 940-132 13 hp Honda Engine f/94-401 1
104 940-202 Rear Cover 1
105 940-228 Circuit Breaker 1
106 940-232 Idler Spacer 1
NOTE: The 2mm blade comes standard with all V-Star’s. If you would like a different
blade you must place an order for them.

940-128 TRANSAXLE DRAWING
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940-128 TRANSAXLE DRAWING (continued)
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940-128 TRANSAXLE PARTS LIST
REF# PART# DESCRIPTION QTY.
1 940-128-1 Cover LH (mach) 1
3 940-128-3 Case LJ (cast) 1
5 940-128-5 Counter Shaft 1
6 940-128-6 Spur Gear 11T 1
9 940-128-9 Neutral Sleeve 1
13 940-128-13 Bevel Gear 13T (Incl. 14) 2
14 940-128-14 Bevel Gear 13T (Incl. 13) 2
15 940-128-15 Ring Gear 54T 1
17 940-128-17 Drive Pin 1
22 940-128-22 Spring 1
23 940-128-23 Washer .750ID x .032T 1
25 940-128-25 Screw 1/4 – 20 x 1.25 27
26 940-128-26 Retaining Ring 4
28 940-128-28 Retaining Ring 1
29 940-128-29 Washer .627ID x .091W 1
30 940-128-30 Washer .312ID x .059W 1
31 940-128-31 Washer .563ID x .062W 3
36 940-128-36 Brake Disk 1
37 940-128-37 Brake Pad Plate 1
38 940-128-38 Brake Pad 2
39 940-128-39 Dowel Pin 5/16” x 3/4” 2
41 940-128-41 Brake Lever 1
42 940-128-42 Screw, 1/4 – 20 x 1.375 2
43 940-128-43 Locknut 5/16 – 24 1
44 940-128-44 Brake Pad Holder 1
46 940-128-46 Bracket 1
47 940-128-47 Axle 1
48 940-128-48 Axle 1
49 940-128-49 Spur Gear 18T 1
56 940-128-56 Spur Gear 81T 1
65 940-128-65 Washer .750ID x .56W 3
67 940-128-67 Brake Shaft 1
80 940-128-80 Brake Lever Guide 1
85 940-128-85 Oil Fill Plug 1
87 940-128-87 Oil Seal .750 1
103 940-128-103 Screw 1/4 – 28 x .490 1
103A 940-128-103A Screw, 1/4 – 28 x .406 2
105 940-128-105 Washer .625ID x .057W 1
106 940-128-106 Needle Bearing & Sleeve Assembly 2
108 940-128-108 Spacer .510ID 1
109 940-128-109 O-Ring .364ID 1
110 940-128-110 Neutral Return Spring 1
113 940-128-113 Sleeve Assembly (Incl. 157) 1

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940-128 TRANSAXLE PARTS LIST (Continued)
REF# PART# DESCRIPTION QTY.
114 940-128-114 Sleeve Assembly (Incl. 87) 1
115 940-128-115 Sleeve Assembly (Incl. 87) 2
127 940-128-127 Shift Lever Assembly (Incl. 109) 1
150 940-128-150 Liquid Gasket RTV Silicon 1
157 940-128-157 Oil Seal 1
180 940-128-180 Gear Oil 1
182 940-128-182 Grommet 1
183 940-128-183 Relief Valve 1
184 940-128-184 Hose Barb 1
185 940-128-185 Tubing 1/2 x 5 1
190 940-128-190 Washer .443ID x .109W 1
191 940-128-191 Nut 7/16 – 20 1
200 940-128-200 Differential (Gear Reduction Drive) 1
203 940-128-203 Pulley & Hub Assembly 1
208 940-128-208 Fan 1
209 940-128-209 Control Lever 1
210 940-128-210 Hydro Module LH (Foot Control) 1

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