Sony BKS-R6010 User manual

INSTALLATION MANUAL
1st Edition (Revised 2)
Serial No. 10001 and Higher
UNIVERSAL LCD REMOTE PANEL
BKS-R6010

!WARNING
This manual is intended for qualified service personnel only.
To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that
contained in the operating instructions unless you are qualified to do so. Refer all servicing to
qualified service personnel.
!WARNUNG
Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt.
Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die
Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei
Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben
Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung
dazu besitzen.
!AVERTISSEMENT
Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afin
de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les
réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres.
Pour toute réparation faire appel à une personne compétente uniquement.
BKS-R6010 IM

BKS-R6010 IM
WARNING
This unit has no power switch.
When installing the unit, incorporate a readily
accessible disconnect device in the fixed wiring, or
connect the power cord to a socket-outlet which must be
provided near the unit and easily accessible, so that the
user can turn off the power in case a fault should occur.
WARNUNG
Dieses Gerät hat keinen Netzschalter.
Beim Einbau des Geräts ist daher im Festkabel ein
leicht zugänglicher Unterbrecher einzufügen, oder das
Netzkabel mu
ß mit einer in der Nähe des Geräts
befindlichen, leicht zugänglichen Wandsteckdose
verbunden werden, damit sich bei einer
Funktionsstörung die Stromversorgung zum Gerät
jederzeit unterbrechen lä
ß t.
Attention-when the product is installed in Rack:
1. Prevention against overloading of branch circuit
When this product is installed in a rack and is
supplied power from an outlet on the rack, please
make sure that the rack does not overload the supply
circuit.
2. Providing protective earth
When this product is installed in a rack and is
supplied power from an outlet on the rack, please
confirm that the outlet is provided with a suitable
protective earth connection.
3. Internal air ambient temperature of the rack
When this product is installed in a rack, please make
sure that the internal air ambient temperature of the
rack is within the specified limit of this product.
4. Prevention against achieving hazardous
condition due to uneven mechanical loading
When this product is installed in a rack, please make
sure that the rack does not achieve hazardous
condition due to uneven mechanical loading.
5. Install the equipment while taking the operating
temperature of the equipment into consideration
For the operating temperature of the equipment, refer
to the specifications of the Operation Manual.
6. When performing the installation, keep the
following space away from walls in order to
obtain proper exhaust and radiation of heat.
Rear: 10 cm (4 inches) or more
For safety, do not connect the connector for peripheral
device wiring that might have excessive voltage to the
following port(s).
: NETWORK connector
Follow the instructions for the above port(s).
1 (P)

1
BKS-R6010 IM
Table of Contents
Manual Structure
Purpose of this manual ................................................................. 3
Related manuals ........................................................................... 3
Trademarks ................................................................................... 4
1. Installation
1-1. Installation Procedure ..................................................... 1-1
1-2. Operating Environment .................................................. 1-2
1-3. Power Supply ..................................................................1-2
1-3-1. Power Specifications ............................................. 1-2
1-3-2. Recommended Power Cord ................................... 1-2
1-4. Installation Space ............................................................ 1-3
1-5. Rack Mounting ............................................................... 1-4
1-6. For Use in an OB Van ....................................................1-4
1-7. Matching Connectors ......................................................1-4
1-8. Input and Output Signals of Connectors ......................... 1-5
1-9. Setting the On-Board Switches and Description
of LEDs ........................................................................... 1-6
1-10. How to Attach the Key Label ......................................... 1-8
1-11. Installing and Removing a Touch Plate .......................... 1-9
1-12. System Connection ....................................................... 1-10
1-12-1. S-BUS Data Link ................................................ 1-10
1-13. Setup Menu at Startup .................................................. 1-16
1-13-1. BKS-R6010 (V1.00 - V1.01) .............................. 1-16
1-13-2. BKS-R6010 (Ver. 2.00 or higher) ....................... 1-20
1-14. Setting Network Connection (IP Address) ...................1-36
1-14-1. Connection .......................................................... 1-36
1-14-2. Downloading the BZR-25 ................................... 1-36
1-14-3. Installing the BZR-25 .......................................... 1-36
1-14-4. Setting Security Software .................................... 1-37
1-15. Example of the Network Connection Settings .............. 1-40
1-16. Subnet Functions <BKS-R6010 (V2.10 or higher)> .... 1-48
1-16-1. Outline ................................................................. 1-48
1-17. Downloading the Font Data
<BKS-R6010 (Ver.2.00 or higher)> ............................. 1-53
2. Service Overview
2-1. Error Messages ............................................................... 2-1
2-2. Checking Equipment Status ............................................2-2
2-2-1. BKS-R6010 (V1.00 - V1.01) ................................ 2-2
2-2-2. BKS-R6010 (Ver. 2.00 or higher) ......................... 2-3
2-3. User Default <BKS-R6010 (Ver. 2.00 or higher)> ........ 2-7
2-4. Periodic Inspection ......................................................... 2-9
2-5. Lithium Battery ............................................................... 2-9
2-6. Data Backup .................................................................... 2-9

3
BKS-R6010 IM
Purpose of this manual
This manual is the installation manual of Universal LCD Remote Panel BKS-R6010.
This manual is intended for use by trained system and service engineers, and
deicribes the information on installing the BKS-R6010.
Related manuals
Besides this Installation Manual, the following manuals are prepared for the BKS-
R6010.
..
..
.Operation and Installation Guide (Supplied with the unit)
This manual describes the cautions on the operation of this unit and the setting of
station numbers.
..
..
.Operation Manual (Available on request)
This manual describes the detailed information on how to operate this unit.
The operation manual is stored as a PDF file in the CD-ROM supplied with the
IXS-6600-C/IXS-6700-C.
If this manual is required, please contact your local Sony Sales Office/Service
Center.
..
..
.System Setup Manual (Available on request)
This manual describes the routing switcher system setting and operation confirma-
tion.
The system setup manual is stored as a PDF file in the CD-ROM supplied with the
IXS-6600-C/IXS-6700-C.
If this manual is required, please contact your local Sony Sales Office/Service
Center.
..
..
.Maintenance Manual (Available on request)
This manual describes the information that premises the parts level service (parts
replacement, parts list, diagrams, etc.).
If this manual is required, please contact your local Sony Sales Office/Service
Center.
..
..
.Protocol Manual (Available on request)
This manual describes the protocol for controlling this unit.
The manual below is provided for the protocol that this unit can support.
If this manual is required, please contact your local Sony Sales Office/Service Center.
SONY ROUTING SWITCHER SYSTEM
REMOTE1 (S-BUS/ROT16) PROTOCOL and COMMAND SPECIFICATIONS
Part No.: 9-977-477-xx
SONY ROUTING SWITCHER SYSTEM
REMOTE2 (Cart++) PROTOCOL and COMMAND SPECIFICATIONS
Part No.: 9-967-261-2x
Manual Structure

4BKS-R6010 IM
Trademarks
Trademarks and registered trademarks used in this manual are follows.
.Ethernet is a registered trademark of Xerox Corporation.
.IBM and AT are registered trademarks of International Business Machines
Corporation.
.Windows is a registered trademark of Microsoft Corporation.

1-1
BKS-R6010 IM
Section 1
Installation
1-1. Installation Procedure
The following chart shows the procedure for installing the unit.
For details of the following chart, refer to the relevant section or related manual.
Start
Selection of installation
place
Rack mounting
Connection
1-2.
1-3.
1-4.
1-5.
1-7.
1-8.
1-12.
Operating Environment
Power Supply
Installation Space
Rack Mounting
Matching Connectors
Input and Output Signals of Connectors
System Connection
End
System Setup Manual
Initial setting 2
Operation check
Initial setting 1 1-13.
1-14.
Setup Menu at Startup
Setting Network Connection (IP Address)

1-2 BKS-R6010 IM
1-2. Operating Environment
Operating guaranteed temperature : +5dC to +40dC
Performance guaranteed temperature : +10dC to +35dC
Operating humidity : 10 % to 90 %
Storage temperature : _20dC to +60dC
Mass :
BKS-R6010 : Approx. 2.2 kg
To prevent overheating of the unit ensure that there is good
air circulation around the unit.
Select an installation place as operating temperature of the
unit is 5 dC to 40 dC. Do not place the unit near heart
sources.
1-3. Power Supply
1-3-1. Power Specifications
A switching regulator (+12 V) is used for the power
supply of this unit. A voltage within the range of AC 100
to 240 V can be used without changing the supply voltage.
Power requirements : AC 100 to 240 V
Power frequency : 50/60 Hz
Current consumption :
BKS-R6010 : 0.7 to 0.3 A
n
As the inrush current at turn-on is a maximum of 21 A (at
100 V) /40 A (at 240 V), the capacity of the AC power
must be commensurate with this source load.
If the capacity of the AC power is not adequately large, the
AC power source breaker will operate or the unit will
abnormally operate.
For customers in the U.S.A. and Canada
1Power cord, 125 V 10 A (2.4 m) : !1-551-812-31
AC inlet
1
For customers in the all European countries
1Power cord, 250 V 10 A (2.5 m) : !1-782-929-12
1
AC inlet
1-3-2. Recommended Power Cord
w
.Use the approved Power Cord (3-core mains lead)/
Appliance Connector/Plug with earthing-contacts that
conforms to the safety regulations of each country if
applicable.
.Use the Power Cord (3-core mains lead)/Appliance
Connector/Plug conforming to the proper ratings (Volt-
age, Ampere).
If you have questions on the use of the above Power Cord/
Appliance Connector/Plug, please contact your local Sony
Sales Office/Service Center.
w
.Never use an injured power cord.
.Plugging the power cord in the AC inlet, push as far as it
will go.

1-3
BKS-R6010 IM
482
440
43.6
7
155
14
31.8
465
1-4. Installation Space
Unit : mm

1-4 BKS-R6010 IM
1-5. Rack Mounting
To install the unit into a rack, have the four binding-head
screws (+B5 x10) ready.
Secure the front panel of the unit to the rack with the screws.
Installation Procedure
Attach the BKS-R6010 to a 19-inch rack as described
below.
1. Loosen the two screws on the both sides of the front
panel, and remove the bracket ornaments.
2. Attach the unit to the rack, and fix it with the four
+B5x10 screws (optional).
3. Attach the bracket ornaments as they were, and fasten
the screws.
1-7. Matching Connectors
Use the following connectors and cables, or equivalents
when connecting cables to the unit.
Panel Connector Matching connector and cable
indication name
Name Sony part No.
REMOTE1 A, BNC, 75 Z Belden 8281 coaxial _
REMOTE1 B*5cable
TC IN*4or
Belden 1694 coaxial
cable
REMOTE 2
*5
D-sub 9-pin, D-sub 9-pin, Male
Female Connector 9-pin, Male 1-566-354-21*1
Junction Shell 9-pin 1-563-375-11
RS232C D-sub 9-pin, D-sub 9-pin, Female
Male Connector 9-pin, Female 1-563-815-21*2
Junction Shell 9-pin 1-563-375-11
NETWORK RJ-45 modular __
jack*3
*1 : The following crimp contact is required for the plug.
AWG#20 to #24 : 1-566-352-11
AWG#24 to #28 : 1-566-353-11
*2 : The following crimp contact is required for the socket.
AWG#24 to #26 : 1-563-814-11
*3 : Conforms to the IEEE 802.3 Ethernet 100BASE-TX standards.
*4 : This is not used with V1.0.
*5 : This is not used with V1.0 and V2.0.
BKS-R6010
SHIFT
BKS-R6010
Bracket ornament
Band
Rack strut
Y bridge
BKS-R6010 Rear panel
REMOTE1 A
BKS-R6010
SHIFT
+B5x10 screws
19-inch rack
BKS-R6010
SHIFT
1-6. For Use in an OB Van
When the BKS-R6010 is to be used in an OB van, be sure
to band the cables to a rack strut to avoid having the
weight of cables add to vibration shock to the connector on
the rear panel during transport.

1-5
BKS-R6010 IM
1-8. Input and Output Signals of
Connectors
The input and output signals of the connectors at the rear
panel are as follows.
REMOTE2 : RS-422A (D-sub 9-pin, Female)
(This is not used with V1.0 and V2.0.)
Pin No. Signal name Input/Output Function
1FG _Frame ground
2 TX (_) O Transmitted data (_)
3 RX (+) I Received data (+)
4 GND _Common ground
5__No connection
6 GND _Common ground
7 TX (+) O Transmitted data (+)
8 RX (_) I Received data (_)
9__No connection
The Frame ground pin and the Common ground pin are
connected each other internally in the unit.
RS232C : RS-232C (D-sub 9-pin, Male)
Pin No. Signal name Input/Output Function
1__No connection
2 RX I Received data
3 TX O Transmitted data
4 DTR O Data terminal ready
5 GND _Signal ground
6 DSR I Date set ready
7 RTS O Request to send
8 CTS I Clear to send
9__No connection
NETWORK :
100BASE-TX (RJ-45 8-pin Modular jack)
Pin No. Signal name Input/Output Function
1 TDB O Transmitted data B
2 TDA O Transmitted data A
3 RDB I Received data B
4 BI_D3+_ (*)
5 BI_D3__ (*)
6 RDA I Received data A
7 BI_D4+_ (*)
8 BI_D4__ (*)
*: This signal line is not used in this system. It is connected to the
termination circuit inside the system.
_ EXT VIEW _
1
5
69
_ EXT VIEW _
5
1
96
18
_ EXT VIEW _

1-6 BKS-R6010 IM
1-9. Setting the On-Board Switches and Description of LEDs
n
The number shown in the parentheses ( ) indicates the address on the circuit board.
1. CA-72 board
ABCDE
1
2
3
4
S800
D807 D806 D804 D805
D802 D803 D801 D808 D800
S300 D809
Side A
<SWITCH>
S300 (B1) : RESET
Reset switch for CA-72 board
S800 (A2) : DIP switch for design purpose
Use by the factory setting as below.
Factory setting: All OFF
( indicates the switch lever position.)
1 2 3 4 5 6 7 8
O
N
<LED>
D800, D801, D802 (A-1), D803 (B-1): D0, D1, D2, D3
For DEBUG.
These turn off for normal operation.
D804 (A-1): 1.5 V
+1.5 V power supply status indication.
Lights when the +1.5 V power is supplied normally.
D805 (A-1): 3.3 V
+3.3 V power supply status indication.
Lights when the +3.3 V power is supplied normally.
D806 (A-1): 5 V
+5 V power supply status indication.
Lights when the +5 V power is supplied normally.
D807 (A-1): 12 V-1
+12 V-1 power supply status indication.
Lights when the +12 V-1 power is supplied normally.
D808 (A-1): CONFIG
For DEBUG.
It turns off for normal operation.
D809 (E-1): 12 V-2
+12 V-2 power supply status indication.
Lights when the +12 V-2 power is supplied normally.

1-7
BKS-R6010 IM
1
2
AB
S400
D101 D100 D400 D401 D402 D403 D404
S100
Side A
1 2 3 4
O
N
2. CPU-417 board
<LED>
D100 (A-1): +3.3V
+3.3 V power supply status indication.
Lights when the +3.3 V power is supplied normally.
D101 (A-1): +1.5 V
+1.5 V power supply status indication.
Lights when the +15 V power is supplied normally.
D400 (A-1): ACT1
NETWORK communication status indication.
Blinks during communication with the equipment connect-
ed to the NETWORK terminal.
D401 (A-1): ACT2
For DEBUG.
It turns off for normal operation.
D402 (B-1): BOOT
For DEBUG.
It turns off for normal operation.
D403 (B-1): CPU
CPU-417 board CPU status indication.
Blinks several times in 1 second while CPU is operating.
D404 (B-1): APL
For DEBUG.
It turns off for normal operation.
<SWITCH>
S100 (A1) : RESET
Reset switch for CPU-417 board
S400 (A1) : DIP switch for design purpose
Use by the factory setting as below.
Factory setting: All OFF
(indicates the switch lever position.)

1-8 BKS-R6010 IM
1-10. How to Attach the Key Label
Attach the key labels to the buttons with the following
procedure.
Required tool
Key-cap puller: Part number 3-179-054-02
1. Remove the button by inserting the tips of the tool in
the grooves along the sides of the button.
2. Remove the internal cap by holding the grooves of the
internal cap in the removed button with the tips of the
tool and slightly bending the internal cap.
3. Attach a key label and install the internal cap.
4. Install the button in the original location.

1-9
BKS-R6010 IM
1-11. Installing and Removing a Touch Plate
There are two types of touch plates for the LCD on the unit.
.Concave touch plate (4)
.Flat touch plate (4)
In order to improve the operability and feel of the LCD buttons, use the following method when neces-
sary to install and remove the LCD buttons.
(The figures show an example of the concave touch plate).
Installing
1. Insert the touch plate into the LCD button at an angle.
2. Insert the first two tabs on the touch plate.
3. Press down on the top of the touch plate to snap the
other two tabs into place.
Removing
1. Being careful not to scratch the touch plate, insert a
flathead screwdriver into the groove next to one of the tabs.
2. Use the screwdriver as a lever to unhook the tab.
Touch plate
LCD button
Tabs
Tabs
Thin flathead screwdriver
or similar tool
4. Remove the touch plate.
3. Gently unhook the other tab with the same method.

1-10 BKS-R6010 IM
1-12. System Connection
1-12-1. S-BUS Data Link
The routing switcher system is connected with the S-BUS data link using a 75 Zcoaxial cable.
The main equipment of the S-BUS data link is shown in the table below.
Type in S-BUS Model (function name) Quantity Function/role
data link
Primary station (P)*Routing switcher controller 1 Controls the entire S-BUS data
HKSP-R80 link.
Routing switcher Can also function as a secondary
IXS-6700/IXS-6600 station.
(integrated routing switcher)
HDS-X5800
(routing switcher processor)
Secondary station (S)*Remote control unit 253 (max.) Controls the individual secondary
BKS-R3220 station.
(X-Y control unit) Operates in accordance with
BKS-R3219A the commands from the primary
(32 button remote panel) station.
BKS-R1617A
(16 button LED remote panel)
BKS-R1618
(16 button control unit)
BKS-R3216
(8 destination control unit)
BKS-R6010
(universal LCD remote panel)
Terminal Personal computer 1 Establishes the various setups of
(terminal emulator) the system.
The errors that have occurred in
the S-BUS line are displayed and
managed by the emulator.
* : (P) and (S) indicate the setting of the S/P selector switch on the CPU board (on the CA board for the IXS series) in the routing
switcher.
n
Switchers other than the IXS-6700/IXS-6600 can be also set as a primary station. In this case, some
functions are limited.

1-11
BKS-R6010 IM
The connection example of the S-BUS data link using the IXS-6700 as the primary station is shown.
Either one of the REMOTE 1 connectors of the secondary station routing switchers can be used.
*1 : (S) indicates the secondary station. For the secondary stations, set the station ID in the range of ID = 2 to 254 in the manner that the
same ID must not be duplicated.
*2 : Install the 75 Zterminators to the T type bridge of the last device on the S-BUS data link and to the unused REMOTE 1 connector
*3: The remote control panel BKS-R6010 (Ver. 2.10 or higher) can be used as a subnet controller. To connect to the third-level station,
use the REMOTE1B connecter. At this time, the remote control panel BKS-R6010 (V2.10 or higher) functions as a secondary station
panel.
: S-BUS
: Signal system line
: Ethernet
: T-type bridge (A)
: T-type bridge (B)
: 75 Zterminator
*2
: Layer of matrix
Terminal
Primary
station
Secondary
station
Third-level station
Level 1
Personal computer
(Terminal emulator)
Personal computer
(Terminal emulator)
Ethernet
Switch
Integrated
routing system
IXS-6700
(P)
Source
VTR
REMOTE1 A REMOTE1 B1 REMOTE1 B2 REMOTE1 C
Destination
VTR
Video
Time code
Audio channel 1/2
Audio channel 3/4
Time code
Audio
Channel 1/2 Audio
Channel 3/4
Audio
routing switcher
(S)
*1
Audio
routing switcher
(S)
*1
Time code
routing switcher
(S)
*1
Each
routing switcher
(S)
*1
Maximum
128
equipment
Remote
control panel
BKS-R6010
Remote
control panel
BKS-R3219A
Remote
control panel
BKS-R1617A
Subnet Controller
*3
Subnet Controller
*3
Remote
control panel
BKS-R6010
Remote
control panel
BKS-R1617A
Display unit
Display unit
Display unit
Display unit
Level 8Level 4Level 3Level 2
Video
Terminal
Maximum
16 equipment
NETWORK A
NETWORK B
REMOTE1 A
REMOTE1 A

1-12 BKS-R6010 IM
Precautions for connection
.For the controller and routing switcher that are used as the primary station, set the S/P selector switch
on the CPU board (on the CA board for the IXS-6700/IXS-6600) to the “P” position.
.For the controller and routing switcher that are used as the secondary station, set the M/S switch (S/P
selector switch in the IXS-6700/IXS-6600) on the CPU board (on the CA board for the IXS-6700/IXS-
6600) to the “S” position.
.A primary station can control up to 253 secondary stations.
.A single S-BUS line can be connected to up to 128 secondary stations.
.The maximum length of a single S-BUS line cable is 500 m (when the BELDEN 8281 cable is used).
.Terminate the Y-type bridge that is connected to the last machine of the S-BUS line with a 75 Z
terminator. Also, terminate the unused REMOTE1 connector of each switcher with a 75 Zterminator.
.In the primary controller or routing switcher, two or more REMOTE 1 connectors can be used.
.In the secondary controller and routing switcher, only one REMOTE 1 connector can be used each.
How to use the Y-type bridge
The Y-type bridge is supplied with the BKS-R6010 . Use the Y-type bridge as follows.
REMOTE1
(BNC-type connector, male)
BKS-6010
(rear panel block)
Y-type bridge