Sony CCP-8000 Series User manual

CENTER CONTROL PANEL PACK
CCP-8000
INSTALLATION MANUAL
1st Edition (Revised 7)
MKS-8010 MKS-8010A
HK-PSU02 HK-PSU03
MKS-8011 MKS-8013 MKS-8013B
MKS-8014 MKS-8014B MKS-8015
MKS-8015B MKS-8017 MKS-8017B
MKS-8018 MKS-8018B MKS-8019
MKS-8019B MKS-8020 MKS-8021
MKS-8022 MKS-8023 MKS-8024
MKS-8025 MKS-8025MS MKS-8026
MKS-8027 MKS-8028 MKS-8030
MKS-8031JS MKS-8031TB MKS-8032
MKS-8033 MKS-8034DK MKS-8034FB
MKS-8035 MKS-8040 MKS-8041
MKS-8075 MKS-8076
SWC-5005 SWC-5010

CCP-8000 IM
!WARNING
This manual is intended for qualified service personnel only.
To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that
contained in the operating instructions unless you are qualified to do so. Refer all servicing to
qualified service personnel.
!WARNUNG
Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt.
Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die
Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei
Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben
Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung
dazu besitzen.
!AVERTISSEMENT
Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afin
de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les
réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres.
Pour toute réparation faire appel à une personne compétente uniquement.
MKS-8010 Serial No. 10001 and Higher
MKS-8010A Serial No. 10001 and Higher
MKS-8011 Serial No. 10001 and Higher
MKS-8013 Serial No. 10001 and Higher
MKS-8013B Serial No. 10001 and Higher
MKS-8014 Serial No. 10001 and Higher
MKS-8014B Serial No. 10001 and Higher
MKS-8015 Serial No. 10001 and Higher
MKS-8015B Serial No. 10001 and Higher
MKS-8017 Serial No. 10001 and Higher
MKS-8017B Serial No. 10001 and Higher
MKS-8018 Serial No. 10001 and Higher
MKS-8018B Serial No. 10001 and Higher
MKS-8019 Serial No. 10001 and Higher
MKS-8019B Serial No. 10001 and Higher
MKS-8020 Serial No. 10001 and Higher
MKS-8021 Serial No. 10001 and Higher
MKS-8022 Serial No. 10001 and Higher
MKS-8023 Serial No. 10001 and Higher
MKS-8024 Serial No. 10001 and Higher
MKS-8025 Serial No. 10001 and Higher
MKS-8025MS Serial No. 10001 and Higher
MKS-8026 Serial No. 10001 and Higher
MKS-8027 Serial No. 10001 and Higher
MKS-8028 Serial No. 10001 and Higher
MKS-8030 Serial No. 10001 and Higher
MKS-8031JS Serial No. 10001 and Higher
MKS-8031TB Serial No. 10001 and Higher
MKS-8032 Serial No. 10001 and Higher
MKS-8033 Serial No. 10001 and Higher
MKS-8034DK Serial No. 10001 and Higher
MKS-8034FB Serial No. 10001 and Higher
MKS-8035 Serial No. 10001 and Higher
MKS-8040 Serial No. 10001 and Higher
MKS-8041 Serial No. 10001 and Higher
MKS-8075 Serial No. 10001 and Higher
MKS-8076 Serial No. 10001 and Higher
HK-PSU02 Serial No. 10001 and Higher
HK-PSU03 Serial No. 10001 and Higher
SWC-5005 Serial No. 10001 and Higher
SWC-5010 Serial No. 10001 and Higher

CCP-8000 IM
Attention-when the product is installed in Rack:
1. Prevention against overloading of branch circuit
When this product is installed in a rack and is
supplied power from an outlet on the rack, please
make sure that the rack does not overload the supply
circuit.
2. Providing protective earth
When this product is installed in a rack and is
supplied power from an outlet on the rack, please
confirm that the outlet is provided with a suitable
protective earth connection.
3. Internal air ambient temperature of the rack
When this product is installed in a rack, please make
sure that the internal air ambient temperature of the
rack is within the specified limit of this product.
4. Prevention against achieving hazardous
condition due to uneven mechanical loading
When this product is installed in a rack, please make
sure that the rack does not achieve hazardous
condition due to uneven mechanical loading.
5. Install the equipment while taking the operating
temperature of the equipment into consideration
For the operating temperature of the equipment, refer
to the specifications of the Operation Manual.
6. When performing the installation, keep the rear of
the unit 10 cm (4 inches) or more away from walls
in order to obtain proper exhaust and radiation of
heat.
When using a LAN cable:
For safety,do not connect to the connector for
peripheral device wiring that might have excessive
voltage.
1 (P)
Voor de Klanten in Nederland
Gooi de batterij niet weg, maar lever hem in als KCA.
Voor het verwijderen van de batterij kunt u contact
opnemen met uw Sony onderhoudsdienst.
Für Kunden in Deutschland
Batterien und Akkus gehören in den Sondermüll. Unter
keinen Umständen mit dem normalen Haushaltsmüll
entsorgen.
Zum Entnehmen der Batterie wenden Sie sich bitte an
lhren Sony Kundendienst.

1
CCP-8000 IM
Table of Contents
Manual Structure
Purpose of this manual .............................................................................................. 3
Related manuals ......................................................................................................... 3
Contents ..................................................................................................................... 3
1. Installation
1-1. Operating Environment (Common) ............................................................ 1-1
1-2. Power Supply .............................................................................................. 1-1
1-3. Installation Space ........................................................................................ 1-2
1-3-1. External Dimensions .................................................................. 1-2
1-3-2. Main Panel/AUX Panel Configuration Example ....................... 1-8
1-3-3. Installation Space ..................................................................... 1-10
1-4. Installing the Main Panel .......................................................................... 1-13
1-5. Installing the AUX Panel .......................................................................... 1-14
1-6. Installing the Menu Panel.......................................................................... 1-15
1-7. Rack Mounting .......................................................................................... 1-16
1-7-1. Rack Mounting the System Control Unit MKS-8010/8010A .. 1-16
1-7-2. Rack Mounting the MKS-8075 (Extension Adaptor)/
MKS-8076 (Memory Card/USB Adaptor) ............................... 1-18
1-8. Matching Connectors and Cables.............................................................. 1-19
1-9. Input/Output Signals of Connectors .......................................................... 1-20
1-10. Checks on Completion of Installation ....................................................... 1-22
1-10-1. Description of On-board Switches and LEDs .......................... 1-22
1-11. System Connection.................................................................................... 1-31
1-11-1. System Connection of the MVS-8000 Series ........................... 1-31
1-11-2. Connecting the Center Control Panel ....................................... 1-32
2. Installing the Options
2-1. Opening and Closing the Front Panel ......................................................... 2-1
2-2. Installing the HK-PSU02 ............................................................................ 2-2
2-3. Installing the HK-PSU03 ............................................................................ 2-2
2-4. Installing the Operation Modules ................................................................ 2-3
2-4-1. Installing Modules ...................................................................... 2-3
2-5. Connecting the MKS-8075/MKS-8076 ...................................................... 2-8
2-5-1. How to Connect the MKS-8075 and the MKS-8076 ................. 2-8
2-5-2. How to Connect the Cables ...................................................... 2-12

2CCP-8000 IM
3. Service Overview
3-1. Troubleshooting .......................................................................................... 3-1
3-1-1. MKS-8010/8010A ...................................................................... 3-1
3-1-2. MKS-8011 .................................................................................. 3-1
3-1-3. Main Panel/AUX Panel .............................................................. 3-2
3-2. Periodic Inspection and Maintenance ......................................................... 3-2
3-2-1. Periodic Inspection ..................................................................... 3-2
3-2-2. Cleaning ..................................................................................... 3-3
3-3. About the Data Backup Capacitor ............................................................... 3-3

3
CCP-8000 IM
Purpose of this manual
This manual is the installation manual of Center Control Panel Pack CCP-8000 and
the optional boards and units.
This manual is intended for use by trained system and service engineers, and
describes the information on installing the CCP-8000.
Related manuals
The following manuals are prepared for CCP-8000 and the optional boards and
units.
..
..
.Operation Manual (Supplied with CCP-8000)
This manual describes the overview, system connection example and specifica-
tions of options of CCP-8000.
..
..
.User’s Guide (Volume 1, Volume 2) (Supplied with CCP-8000)
This manual describes the application and operation of CCP-8000.
..
..
.System Setup Manual (Available on request)
This manual describes the information that is required to connect the MVS-8xxx/
MVE-8000/DCU-8000/CCP-8000 to the MVS-8000 system, and to start up the
system.
If this manual is required, please contact your local Sony Sales Office/Service
Center.
..
..
.Maintenance Manual (Available on request)
This manual describes the detailed service information.
If this manual is required, please contact your local Sony Sales Office/Service
Center.
Contents
This manual is organized by following section.
Section 1 Installation
This section describes the operating environment, power supply, installation space,
rack mounting, connectors, input and output signals of connectors, checking upon
completion of installation, system configuration, and setup.
Section 2 Installing the Options
This section describes the installation of option.
Section 3 Service Overview
This section describes the troubleshooting and periodic inspection and maintenance.
Manual Structure

1-1
CCP-8000 IM
Section 1
Installation
1-1. Operating Environment (Common)
Operating guaranteed temperature : +5 dC to +40 dC
Performance guaranteed temperature : +10 dC to +35 dC
Operating humidity : 10 % to 90 %
Storage temperature : _20 dC to +60 dC
Mass
MKS-8010 : Approx. 12 kg
MKS-8010A : Approx. 11 kg
Main panel (4ME): Approx. 42 kg
(3ME): Approx. 24 kg
(2ME): Approx. 20 kg
Prohibited locations for installation
.Areas where the unit will be exposed do direct sunlight
or any other strong lights.
.Dusty areas
.Areas subject to vibration.
.Areas with strong electric or magnetic fields.
.Areas near heat sources.
.Areas where is subject to electrical noise.
.Areas subject to static electricity.
Ventilation
The inside of the MKS-8010/8010A is cooled by a fan
(side on the rear).
The power supply can be damaged if the exhaust vent (side
on the rear) and air intake (front panel) are blocked or the
fan is stopped.
For the MKS-8010, leave a blank space of more than each
10 cm in the front, back, right and left sides.
For the MKS-8010A, leave a blank space of more than 10
cm in the front and back sides, and more than 5 cm in the
right and left sides.
1-2. Power Supply
1. Power specifications
A switching regulator is used for the power supply of
MKS-8010/8010A. A voltage within the range of 100 V to
240 V can be used without changing the supply voltage.
Power requirements: AC 100 to 240 V ±10 %
Power frequency: 50/60 Hz
Current consumption: MKS-8010: Maximum 3.3 A
MKS-8010A: Maximum 3.0 A
n
As the inrush current flows at turn-on, the capacity of the
AC power source must be commensurate with this load.
If the capacity of the AC power is not adequately large, the
AC power source breaker will operate or the unit will
abnormally operate.
Inrush current
MKS-8010: Maximum 20 A (at 100 V)/90 A (at 230 V)
MKS-8010A: Maximum 14 A (at 100 V)/64 A (at 240 V)
2. Recommended power cord
This unit does not come with a power cord.
To get a power cord, please contact your local Sony Sales
Office/Service Center.
w
.Use the approved Power Cord (3-core mains lead)/
Appliance Connector/Plug with earthing-contacts that
conforms to the safety regulations of each country if
applicable.
.Use the Power Cord (3-core mains lead)/Appliance
Connector/Plug conforming to the proper ratings (Volt-
age, Ampere).
If you have questions on the use of the above Power Cord/
Appliance Connector/Plug, please contact your local Sony
Sales Office/Service Center.
w
.Never use an injured power cord.
.Plugging the power cord in the AC inlet, push as far as it
will go.
For customers in the U.S.A. and Canada
1Power cord, 125 V 10 A (2.4 m) : !1-557-377-11
AC inlet
1
For customers in the all European countries
1Power cord, 250 V 10 A (2.4 m) : !1-782-929-21
1
AC inlet

1-2 CCP-8000 IM
1-3. Installation Space
1-3. Installation Space
1-3-1. External Dimensions
System control unit MKS-8010
POWER A
POWER B
SYSTEM CONTROL UNIT MKS-8010
375
482
440 132.4 17.5
7
520
38061
ø26
Unit : mm

1-3
CCP-8000 IM
440
520
7
43.6
63.1
52.2 390
ø26
372
482
System control unit MKS-8010A
1-3. Installation Space
Unit : mm

1-4 CCP-8000 IM
1-3. Installation Space
Main panel/AUX panel/Menu panel MKS-8011
1304
652
1407
69.569.5
782
49 59.7
59
98
73
72
4873
300 104
9.5
57
80
220
160
213
424
132
46
1443
528
Unit : mm

1-5
CCP-8000 IM
1-3. Installation Space
Unit : mm
Menu panel MKS-8011 detailed dimensions
424
213
276
13
32
46 14.5
416
378
17.7
27.3
117.7 160
220
147.8
52.3
6-M3

1-6 CCP-8000 IM
Extension adaptor MKS-8075/Memory card/USB adaptor MKS-8076
263
79
85
91
396
Unit : mm
1-3. Installation Space

1-8 CCP-8000 IM
1-3. Installation Space
1-3-2. Main Panel/AUX Panel Configuration Example
SEPARATED
3ME
SIZE
FULL
4ME
2ME
32XPT 24XPT
32XPT
AUX
SIZE
SHORT
FULL
SIZE
SHORT
SIZE
-IN
BUILT
BUILT
-IN
432SF ASSY 424SF ASSY 432IF ASSY
424SO ASSY432SO ASSY 432IO ASSY
324SB ASSY 332IB ASSY 332SB ASSY
332IF ASSY 324SF ASSY
332SO ASSY 324SO ASSY
332IO ASSY
232SB ASSY 232IB ASSY 224SB ASSY
332SF ASSY
24SOASSY
ME
316SF ASSY
416SO ASSY
416SF ASSY
216SB ASSY
316SO ASSY
316SB ASSY
16XPT
528
132
1223
528
132
1223
782
528
1223
396
132
1223
782
396
132
1223
396
1223
528
132
1071
528
132
1071
630
528
1071
1071
396
132
132
1071
396
630
396
1071
528
132
1443
528
132
1443
782
1443
528
1443
396
132
396
132
1443
782
396
1443
528
132
919
528
132
478
919
528
919
396
132
919
132
396
478
919
396
919
SEPARATED: Configuration that a module having width of 220 mm such as 10 Key Pad Module MKS-8026 is installed outside of the panel
with the use of the Extension Adaptor MKS-8075.
INTEGRATED: Configuration that a module having width of 220 mm such as 10 Key Pad Module MKS-8026 is installed inside the panel.
COMPACT: Configuration that the Compact Transition Module MKS-8027 / 8028 is going to be used.

1-9
CCP-8000 IM
1-3. Installation Space
INTEGRATED COMPACT
32XPT 24XPT
432CF ASSY 424CF ASSY
424CO ASSY432CO ASSY
324CB ASSY332CB ASSY
324CF ASSY332CF ASSY
332CO ASSY 324CO ASSY
232CB ASSY 224CB ASSY
216CB ASSY
316CO ASSY
316CF ASSY
316CB ASSY
416CO ASSY
16XPT
416CF ASSY
528
132
1369.7
528
132
1369.7
782
1369.7
528
1369.7
396
132
396
132
1369.7
782
396
1369.7
1217.7
528
132
528
132
1217.7
630
528
1217.7
1217.7
396
132
396
1217.7
630
132
396
1217.7
528
132
1065.7
528
132
478
1065.7
528
1065.7
396
132
1065.7
396
132
478
1065.7
396
1065.7
24XPT
424IF ASSY
424IO ASSY
324IB ASSY
324IF ASSY
324IO ASSY
224IB ASSY
216IB ASSY
316IO ASSY
316IF ASSY
316IB ASSY
416IO ASSY
16XPT
416IF ASSY
1291
528
132
528
132
1291
630
528
1291
1291
396
132
396
1291
630
132
396
1291
528
132
1139
528
132
478
1139
528
1139
396
132
1139
396
132
478
1139
396
1139
Unit : mm

1-10 CCP-8000 IM
1-3. Installation Space
1-3-3. Installation Space
.When the main panel or the AUX panel are recessed into a control console or similar, make holes as
shown below into the control console with the following dimensions.
.Be sure to have an open space behind the cables of the connectors on the main panel, shown as the open
space at “A” in the illustrations.
.For the dimensions B1, B2, B3, C1 and C2 shown in the illustrations, refer to “Main Panel / AUX Panel
Detailed Dimensions” in this section.
X1±0.5
C1
57.2
B1.1/2
B1
5.55.5
88.988.988.988.9 2
(Recommendation)
11.5
(Recommendation)
132.1 132.1 132.1
B2.1/2
88.988.988.9
132.1 132.1
B3.1/2
B3 B2
5.5 5.5
5.5
19
40
20
100
32XPT
24XPT
16XPT
32XPT
24XPT
16XPT
32XPT
24XPT
16XPT
X2
1205
1053
901
1425
1273
1121
1351.7
1199.7
1047.7
32XPT
24XPT
16XPT
32XPT
24XPT
16XPT
32XPT
24XPT
16XPT
SHORT SIZE
765
613
461
765
613
461
765
613
461
FULL SIZE
1205
1053
901
1425
1273
1121
1351.7
1199.7
1047.7
TYPE X1
20
19
20
100
40
20
X2±0.5
X2±0.5
C2
C2
SEPARATED
32XPT
24XPT
16XPT
32XPT
24XPT
16XPT
32XPT
24XPT
16XPT
X2
1205
1053
901
1425
1273
1121
1351.7
1199.7
1047.7
SEPARATED
SEPARATED
Top
Bottom
Open space at A Open space at A
4-M5
<AUX panel>
Open space at A
16-Ø5 hole with
depth of 3 or more
8-M4
<Main panel x4 lines>
. 4ME
. 3ME with built in AUX bus
as a single unit
11.5
(Recommendation)
12-Ø5 hole with
depth of 3 or more
6-M4
Open space at A <Main panel x3 lines>
. 3ME with AUX bus
separate type
. 2ME
Top
Bottom
Top
Bottom
TYPE
INTEGRATED
COMPACT
TYPE
INTEGRATED
COMPACT
INTEGRATED
COMPACT
Unit : mm

1-11
CCP-8000 IM
1-3. Installation Space
Unit : mm
Main panel/AUX panel detailed dimensions
The dimensions B1, B2, B3, C1, and C2 shown in the illustrations vary depending on the product
dimensions, the product dimensions on the installation surface, and the maximum external dimensions
during installation. Determine the above five dimensions so that the appropriate clearance can be obtained
between the panel and the console.
INTEGRATED
COMPACT
L2
15.4 110
71.5
60.5
48.3
48
10.8
8.5
(2)
69
61
22.3
B2
459.2
299.7
B3
327.1
209.8
85.8
101.1
32.7
36.7
42.6
56.4
(11.5)
16.6
15.4
39.6
L1
80
80 40
15
L2
110
74
8.5 5.5
70
61
22.3
8.5
5.5
*3 398±0.6 *2 396.7±0.6
*1 396±0.6
Ø50
32.7
36.7
48.4
61.2
(11.5)
16.6
95.5 9
5.5
557
466
384
667
585
515
667
585
515
1099
947
795
1319
1167
1015
1245.7
1093.7
941.7
B1
*2 131.6±0.2
E portion
L1
1223
1071
919
1443
1291
1139
1369.7
1217.7
1065.7
Product dimensions
of the AUX PANEL
FULL/BUILD-IN SHORT
1223
1071
919
1443
1291
1139
1369.7
1217.7
1065.7
782
630
478
782
630
478
782
630
478
Product dimension (tolerance±1)
(Refer to the table below.)
Product dimension (tolerance±1)
(Refer to the table below.)
Ø50
Ø50 Ø50
Details of the E portion
<Main panel x3 lines>
E portion
F portion
Details of the F portion Details of the G portion
G portion
<Main panel x4 lines>
<AUX panel>
<Main panel x4 lines>
<Main panel x3 lines>
*1 : Product dimension
*2 : Product dimension on the installation surface
*3 : Maximum external dimensions during installation
*1*2*3
C1
*3 530±0.6 *2 528.9±0.6
*1 528±0.6
D portion D portion
*1*2*3
C2
Product dimension (tolerance±1)
(Refer to the table below.)
Details of the D portion
32XPT
24XPT
16XPT
32XPT
24XPT
16XPT
32XPT
24XPT
16XPT
TYPE
SEPARATED
Product dimensions
of the MAIN PANEL
Product dimension (tolerance±1)
(Refer to the table below.)
5.5 5.5 8.58.5
C1 C1

1-12 CCP-8000 IM
78.578.5
22.6 7
16.6 21.5
9
57.2
88.9
66
245±0.5
66
21.5
9
132±0.3
6
7
3
4
5
1
2
66±0.15 924 (925) ±1.0
792 (792.8) ±0.9
660 (660.7) ±0.8
528 (528.5) ±0.7
396 (396.4) ±0.6
264 (264.3) ±0.5
132 (132.1)±0.3
263±0.6
245±0.5
66
±
0.15
5 6
43
21
483±1.0
1056 (1057.1) ±1.0
924 (925) ±1.0
792 (792.8) ±0.9
660 (660.7) ±0.8
528 (528.5) ±0.7
396 (396.4) ±0.6
264 (264.3) ±0.5
132 (132.1) ±0.3
7
263±0.6
X2±0.5
Panel side Panel side
<Vertical connection A, B> <Vertical connection C>
M3 (Remove these screws in the case of
the vertical connection C)
Ø5.5 hole
9x10 long hole
7
8
(Maximum number of
connections)
220 (Outside dimensions of case)
Dimensions in the case of the vertical connection A are shown. Dimensions in the case of the vertical connections B and C are shown in parentheses ( ).
220 (Outside dimensions of case)
8
(Maximum number of
connections)
440 (Outside dimensions of case)
465±0.8 (19-inch rack width)
Dimensions in the case of the vertical connection A are shown. Dimensions in the case of the vertical connections B and C are shown in parentheses ( ).
1-3. Installation Space
Unit : mm
Extension adaptor MKS-8075/Memory card/USB adaptor MKS-8076 detailed dimensions