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  9. Soundoff Signal MAGNUM H User manual

Soundoff Signal MAGNUM H User manual

1 EMHLB 0620
IMPORTANT NOTICE TO INSTALLER: Make sure to read and understand all
instructions and warnings before proceeding with the installation of this product.
Ensure that the manual and any warning cards are delivered to the end user of
this equipment. Proper installation of the lightbar requires the installer to have
a thorough knowledge of automotive electronics, systems, and procedures.
Lightbars provide an essential function of an effective visual warning system. The
use of the lightbar does not insure that all drivers can or will abide by or react to
an emergency warning signal, especially at high rates of speeds or long distances.
The operator of the vehicle must never take the right of way for granted and it is
the operator’s responsibility to proceed safely. The effectiveness of the lightbar is
highly dependant on the correct mounting and wiring. The installer must read and
follow the manufacturer’s installation instructions and warnings in the manual.
The vehicle operator should verify daily that the lightbar is securely fastened to the
vehicle and properly functioning before operating vehicle. The lightbar is intended
for use by authorized personnel only. It is the user’s responsibility to ensure they
understand and operate the emergency warning devices in compliance with the
applicable city, state and federal laws and regulations. SoundOff Signal assumes
no liability for any loss resulting from the use of this warning device.
Components/Contents
Standard Equipment:
1 - EMHLB MAGNUM H™ LED Lightbar built to your specications
Other Parts that may be included depending on your conguration:
1 - Vehicle Specic Mounting Brackets
Unpack Lightbar
1. Remove the lightbar from box and packaging.
2. Save packaging for later shipping.
3. Check components/contents.
4. Please reference these instructions for proper wiring and installation.
Tools Required for Installation
• 1/2“ Socket with ratchet or 1/2“ box end
• Phillips Head Screwdriver
• Drill bit #30
NOTICE:
Installers and users must comply with all applicable federal, state and local laws regarding use and installation of warning devices. Improper use or installation may void
warranty coverage. To review our Limited Warranty Statement & Return Policy for this or any SoundOff Signal product, visit our website at www.soundoffsignal.com/sales-
support. If you have questions regarding this product, contact Technical Services, Monday - Friday, 8 a.m. to 5 p.m. or after hours 5 p.m. to 8 p.m. EST at 1.800.338.7337 (press
#4 to skip the automated message). Questions or comments that do not require immediate attention may be emailed to [email protected].
SUPERIOR CUSTOMER RELATIONSHIPS. SMARTLY DESIGNED LIGHTING & ELECTRONIC SOLUTIONS.
1.800.338.7337 / www.soundoffsignal.com
TABLE OF CONTENTS
PAGE CONTENT
1 COMPONENTS/ CONTENTS
2 MODULE SPECIFICATIONS
3 TECHNICAL/ POWER SPECIFICATIONS
4 ELECTRICAL INSTALLATION
5 ELECTRICAL INSTALLATION (CONTINUED)
5 FLASH PATTERNS AND CONNECTOR INSTRUCTIONS
6 LIGHT MODULE REPLACEMENT
6 REPLACEMENT PARTS
7 WARRANTY AND RETURN GOODS PROCEDURE
• Warning devices are strictly regulated and governed by Federal,
State, and Municipal ordinances. These devices shall be used ONLY
on approved vehicles. It is the sole responsibility of the user of these
devices to ensure compliance.
• DO NOT install this product or route any wires in the Air Bag
Deployment Zone. Refer to your vehicle Owner’s Manual for the
location of any air bag deployment zones.
• DO NOT connect this device to a strobe power supply. This
product is self-contained and does not require an external power
supply.
Important Information:
!
WARNING
This product contains high intensity LED devices. To
prevent eye damage, DO NOT stare into the light
beam at close range.
2 EMHLB 0620
INPUT VOLTAGE RANGE: 12/24Vdc
CURRENT DRAW: 0.4 Amps @ 12.8 Vdc (Flashing)
0.9 Amps @ 12.8 Vdc (Steady On)
WATTAGE: 5.1W (Flashing)
Fusion Boost 6 LED Inboard Module active
INPUT VOLTAGE RANGE: 12 or 24Vdc
CURRENT DRAW: 0.6 Amps @ 12.8 Vdc (Steady On)
WATTAGE: 7.7W (Steady On)
LIGHT OUTPUT: 600 lm
Fusion Boost 3 LED Takedown Module active
INPUT VOLTAGE RANGE: 12 or 24Vdc
CURRENT DRAW: 0.6 Amps @ 12.8 Vdc (Steady On)
0.3 Amps @ 24 Vdc (Steady On)
WATTAGE: 7.7W (Steady On)
LIGHT OUTPUT: 600 lm
Inboard/Alley 3 LED Module
INPUT VOLTAGE RANGE: 12/24Vdc
CURRENT DRAW: 1.44 Amps @ 12.8 Vdc (Flashing)
3.6 Amps @ 12.8 Vdc (Steady On)
WATTAGE: 18.4W (Flashing)
12 LED Corner Module
#EMHLB MAGNUM H™ LED Lightbar FLASHING = AVERAGE
STEADY ON (100%) = PEAK
9
9
8
8
7
7
Fusion Boost 6 LED Takedown Module
INPUT VOLTAGE RANGE: 12Vdc or 24Vdc
CURRENT DRAW: 0.9 Amps @ 12.8 Vdc (Steady On)
0.5 Amps @ 24 Vdc (Steady On)
WATTAGE: 11.5W
LIGHT OUTPUT: 1200 lm
Fusion Boost 3 LED Inboard Module active
Fusion Boost 3 LED Inboard Module active + 3 LED passive
INPUT VOLTAGE RANGE: 12/24Vdc
CURRENT DRAW: 0.2 Amps @ 12.8 Vdc (Flashing)
0.5 Amps @ 12.8 Vdc (Steady On)
WATTAGE: 2.6W (Flashing)
INPUT VOLTAGE RANGE: 12/24Vdc
CURRENT DRAW: 0.2 Amps @ 12.8 Vdc (Flashing)
0.5 Amps @ 12.8 Vdc (Steady On)
WATTAGE: 2.6W (Flashing)
INPUT VOLTAGE RANGE: 12/24Vdc
CURRENT DRAW: 0.4 Amps @ 12.8 Vdc (Flashing)
1.0 Amps @ 12.8 Vdc (Steady On)
WATTAGE: 5.1W (Flashing)
Fusion Boost 6 LED Inboard Module passive + 6 LED active
3 EMHLB 0620
POWER SPECIFICATIONS
Input Voltage Range:
12Vdc or 24Vdc or 12/24Vdc (configuration dependent)
Light Bar Component Current Draw (A) Power Consumption
(Watts)
Standby Current 0.01 0.12
Reverse Polarity
Fuse Protected
Wire exit hole
Power Cable 5.5m 2.5mm2 Wires: (+) Red, (-) Blue
Direct Connect Cable 5.5m
5/16 Carriage Bolts for
Mounting Feet of Lightbar
BOTTOM VIEW
TOP VIEW WITH COVERS OFF
TOP VIEW WITH COVERS ON
TOP COVER SCREWS
MODEL NUMBER
& SERIAL NUMBER
LOCATIONS
CORNER LED INNER LED CENTRAL BOARD
MODULES MODULES
TECHNICAL SPECIFICATIONS
Material:
Aluminum Base, Nylon base end caps,
polycarbonate outer lenses, acrylic inner
lenses .
Roof
Attachments: 1/4" bolt Stainless A2
Operating
Temperature: -40º to +65º C
# OF
INBOARDS
23" / 584 mm 0
#EMHLB MAGNUM H™ LED Lightbar
29.25" / 743 mm 2
35.5" / 902 mm 4
HEIGHT 59 mm, DEPTH 314 mm
LENGTH
60.5" / 1537 mm 12
66.75" / 1695 mm 14
54.25" / 1378 mm 10
41.75" / 1060 mm 6
73" / 1854 mm 16
48" / 1219 mm 8
4 EMHLB 0620
ELECTRICAL INSTALLATION
Featured Highlights:
Flash pattern Select: The MAGNUM™HLightbar is equipped with selectable flash pattern configuration via the discrete input wire. This feature allows to
pre-select flash pattern into the Lightbar's nonvolatile memory.
Night DIM: Allows the user to activate night low power operation.
Directional Arrow Built-in: If the lightbar was purchased with a directional arrow, the directional controller is built-in the lightbar to allow 2-wire control:
left / right / warning
!
WARNING
ALL CUSTOMER SUPPLIED POWER WIRES CONNECTING TO THE POSITIVE (+) OR NEGATIVE (-) BATTERY
TERMINAL OR LOCAL CHASIS GROUND (-) MUST BE SIZED TO SUPPLY AT LEAST 125% OF THE MAXIMUM
CURRENT AND PROPERLY FUSED AT THE POWER SOURCE WITH APPROPIATELY RATED FUSE.
#EMHLB MAGNUM H™ LED Lightbar
5 EMHLB 0620
ELECTRICAL INSTALLATION (CONTINUED)
Pattern Selection
a. First review the Pattern Table before attempting pattern selection to familiarize yourself with available patterns
i. Depending on the Lightbar conguration purchased, the Arrow Pattern Table may or may not be applicable.
b. Select input for CORNERS (RL1/MAJ) and apply (+)to activate.
c. Momentarily apply (+) to the PATTERN SELECT input wire (MOD) to advance to the next pattern. See Flash Pattern Table.
i. Once the last pattern is reached, the next pattern advance will cycle back to pattern #1.
d. Once the desired pattern is reached, simply disconnect the CORNERS input wire.
i. The pattern is saved in non-volatile memory every time it is advanced.
#EMHLB MAGNUM H™ LED Lightbar
Power Cable:
1. Route lightbar power cables as close to vehicles power source (battery) as possible.
2. Install a 10Amp Fuse (customer supplied) to the end of the RED wire of the Lightbar Power Cable.
a. Remove the fuse before connecting any wires to the battery.
b. DO NOT USE CIRCUIT BREAKER OR FUSIBLE LINK.
3. Connect the other end of the Fuse to the Positive (+) terminal of the battery.
a. DO NOT use any more than 2ft (60cm) of wire between the battery terminal and the fuse. Ensure the wire is protected and secured from being
cut into: this non-fused wire
4. Connect the BLUE wire to the factory chassis ground right next to the battery.
Low Power (Standby) Mode
If there is no function input wire activated for 1 second, the lightbar will go into a "standby" mode. The standby mode is a low power mode that is used to
extend the life of your battery. The lightbar will awaken from the standby mode if any input is activated on the breakout box. In standby mode, the standby
current is <0.01A.
IMPORTANT
WHEN PASSING CABLES THROUGH FIREWALL OR OTHER
SHEETMETAL, INSERT GROMMET TO PROTECT THE CABLE!
!
WARNING
Route wires only in locations that are not subjected to
potential wear. Make sure to avoid routing wires in the
deployment area of your air bag. Refer to your vehicle’s
owner’s manual for airbag deployment zone.
FLASH PATTERNS INSTRUCTIONS
# pattern name sequence
1 E-pattern double flash alternating
2 E-pattern double flash simultaneous
3 E-pattern tripple flash alternating
4 E-pattern tripple flash simultaneous
5 E-pattern quad flash alternating
6 E-pattern quad flash simultaneous
6 EMHLB 0620
REPLACEMENT OF INBOARD AND CORNER MODULES:
1. Disconnect main power.
2. Remove top cover by removing screws.
3. Locate module and remove mounting screws. Pull or slide module from lightbar.
4. Remove connector from rear of module by carefully pulling connector body from back of module.
5. Push module connector into replacement module ensuring locking latch is seated properly or connector is fully seated.
6. Replace module and hardware that fasten module to base extrusion.
7. Restore power to bar and test new module to ensure functionality. 8. Replace top cover of bar with screws removed in step 2.
#EMHLB MAGNUM H™ LED Lightbar
ITEM
# PART# DESCRIPTION
PEMG2K00 EXTRA LOW MOUNTING FOOT KIT
PESF1K00 LOW PROFILE MOUNTING FOOT - EXT.
PEMG2K01 PREMIUM FIXED HEIGHT FOOT KIT -
STANDARD PAD
PEMG2K02 PREMIUM FIXED HEIGHT FOOT KIT - EXT
PENG2K03 PREMIUM FIXED HEIGHT FOOT KIT - THICK
PAD
PESF1HK16 FLAT MOUNT HARDWARE KIT
PETLF(xx) LOW PROFILE HOOK KITS
PETLF00 PERMANENT MOUNT HARDWARE KIT
PETLR(xx) ROOF RACK HOOK KITS
ROOF GROMMET
PEPX3GA01 BASE T-SLOT GASKET ROUND
8 MAINBOARD ASSEMBLY
1 PEMG2DECL(x) ENDCAP LEXAN DOME (COLOR)
3 PEMG2DMSL(x) INNER DOME LEXAN 6" (COLOR)
ITEM
# PART# DESCRIPTION
2 PEMG2DMLL(x) INNER DOME LEXAN 12" (COLOR)
*PEMG2DMML(x) INNER DOME LEXAN 3" (COLOR)
4
PEMG2DVDLC DIVIDER (LEXAN/CLEAR)
ALLEY LIGHT MODULE
* PEMG2HR103W LED TAKEDOWN/WORK LIGHT (SINGLE)
* PEMG2HR106W LED TAKEDOWN/WORK LIGHT (DOUBLE)
* PEMG2HR109W LED TAKEDOWN/WORK LIGHT (TRIPLE)
PEMG2LR103(x) 6" 3 LED INBOARD MODULE (COLOR)
* PEMG2LR106(x) 6 LED INBOARD MODULE (COLOR)
* 12 LED CORNER MODULE ECE AMBER
5 PEMG2HDDR SINGLE DOME REPLACEMENT HARDWARE KIT
7 PEMG2HDDM SINGLE DIVIDER/MODULE SCREW KIT
PEMG2HNMS MAIN WIRE HARNESS
* SEE PAGE 2 FOR ILLUSTRATIONS, † PART NUMBER FOR BOTH SOLID AND SPLIT
REPLACEMENT PARTS & ACCESSORIES
7 EMHLB 0620
CLEANING & CARE OF YOUR LIGHTBAR:
Keeping the lenses clean and scratch free will optimize the performance of
the lightbar. The exterior of the lightbar including lenses should be cleaned
with mild soapy water and a soft cotton cloth to remove dirt, grime and
insects. Never use window cleaners or harsh chemicals on the lenses; this
may cause failure of the lenses or reduce clarity resulting in the reduction of
light output.
MOUNTING INTEGRITY:
A review of bolt/hardware/mounting bracket integrity should be performed
at the beginning and end of each shift.
WARNING - DRILLING ANY HOLES INTO THE LIGHTBAR IS NOT
RECOMMENDED! THE RISK OF DAMAGING INTERNAL COMPONENTS
AND THE RESULTING FAILURE OF THE LIGHTBAR WILL VOID ANY
WARRANTY OF THIS PRODUCT.
WARNING - CARE MUST BE TAKEN WHEN DRILLING THROUGH
THE ROOF OF THE VEHICLE NOT TO DRILL INTO ANY EXISTING
WIRING AND NOT TO DRILL THROUGH THE HEADLINER OR SUPPORT
MEMBERS OF THE VEHICLE. CHECK BOTH SIDES OF THE MOUNTING
SERVICE PRIOR TO DRILLING. DE-BURR ANY HOLES AND REMOVE
ANY METAL SHARDS OR REMNANTS. INSTALL GROMMETS INTO
ALL WIRE PASSAGE HOLES.
WARNING - ROUTE WIRES ONLY IN LOCATIONS THAT ARE NOT
SUBJECTED TO POTENTIAL WEAR. MAKE SURE TO AVOID ROUTING
WIRES IN THE DEPLOYMENT AREA OF YOUR AIR BAG. REFER TO
YOUR VEHICLE OWNER’S MANUAL FOR AIR BAG DEPLOYMENT
ZONES.
WARNING - ALL CUSTOMER SUPPLIED POWER WIRES CONNECTING
TO THE POSITIVE (+) OR NEGATIVE (-) BATTERY TERMINAL OR
LOCAL CHASSIS GROUND (-) MUST BE SIZED TO SUPPLY AT LEAST
125% OF THE MAXIMUM CURRENT AND PROPERLY FUSED AT THE
POWER SOURCE WITH APPROPRIATELY RATED FUSE.
IMPORTANT: When passing cables through re wall or other sheet
metal, insert grommet to protect the cable!
WARRANTY RETURN PROCESS:
Please contact your SoundOff Signal Sales Representative, Customer Services
staff or our Technical Department (800.338.7337) for a RMA #, Return
Merchandise Authorization Number.
The following information is required for issuance of the RMA #:
• Reason for returning the product*
• Address where replacement product is to be shipped*
• Telephone number where you may be reached*
• SoundOff Signal invoice number on which product was purchased**
• SoundOff Signal part number and serial number**
• E-mail address where RMA # should be e-mailed**
• Fax number where RMA # should be faxed**
* RMA # will not be given without this information.
** If available, please provide this information.
SoundOff Signal will NOT accept returns without an RMA #. Each RMA #
is good for only one (1) return and will expire (30) days after the date it was
issued. Products must be shipped back to SoundOff Signal and the RMA #
clearly marked on the outside of the package near the shipping label. Please
use the following address on your shipping label:
HOLOMYs.r.o.
ATTN: RMA # / Technical Services
Hemy 829
75701 Valasske Mezirici, Czech Republic
WARRANTY EXCLUSIONS:
Shipping & Handling, labor and service fees are non-refundable. SoundOff
Signal is not liable for any damage due to installation or personal injury as a
result of using SoundOff Signal product.
WARRANTY FORFEITURE:
Warranty will not be granted if the Warranty Return Policy & Procedure rules
are not strictly followed. Physical damage resulting from customer abuse
will void warranty. Warranty will also be voided if any SoundOff Signal and/
or manufacturer serial tags, product stickers, seals, or the like, are removed,
altered or tampered with. Returned product that is damaged by shipping via
the RMA # procedure is not the responsibility of SoundOff Signal.
Document effective date on cover and below supersedes previously dated
policies and statements.
There are no other warranties, expressed or implied, including, but not limited
to, any implied merchantability or tness for a particular use. SoundOff
Signal reserves the right to modify this warranty statement at any time; or to
discontinue, modify, or upgrade any products of its manufacture with design
improvements without prior notice.
WARNING MESSAGES - PLEASE READ:
WARRANTY & RETURN GOODS PROCEDURE
#EMHLB MAGNUM H™ H LED Lightbar

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